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LAV-AT: Modernizing the USMC’s Wheeled Tank-Killers

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LAV-AT Iraq 1991

LAV-AT, 1991:
Desert Storm
(click to view full)

General Dynamics’ wheeled LAV A2 family is the US Marine Corps’ backbone armored personnel carrier, and the LAV-AT (anti-tank) is one of the most interesting sub-types. A pop-up M901 Emerson turret rises out of the vehicle like the head of a robot, tracks opponents using visual and thermal imaging, and fires up to 2 BGM-71 TOW(Tube-launched, Optically-tracked, Wire guided) anti-armor missiles, before dropping back inside to re-load under armored protection. The result is a more mobile tank-killer that can strike from long-range, and remains effective even under heavy artillery shelling. It’s also handy for fire support against enemy strongpoints, serving in the same role as an assault gun.

Unfortunately for the Marines, their LAV-ATs are facing 2 separate threats to their long-term viability. Hence the USMC’s ACAT-III Light Armored Vehicle Anti-Tank Modernization Program.

LAV-AT Modernization: The Program

M1134 Stryker ATGM

Army Stryker ATGM
(click to view full)

The overall program is a USMC ACAT class III effort, but will be managed by the US Army’s TACOM. TACOM has experience with their own modern M1134 Stryker ATGM, which is based on the non-amphibious LAV-III platform; Canada operates a very similar system as the LAV TUA (TOW Under Armor).

The overall program will involve 4 Engineering & Manufacturing Development (EMD) systems, plus 114 operational systems that will be retrofitted to USMC vehicles.

Why bother? As TACOM explains [MS Word]:

“The LAV-AT Modernization Program is designed to counter two converging obsolescence issues on the LAV-AT platform. First, the M901 Emerson turret is no longer in production and has been retired from the U.S. Army inventory. Second, the M220A3 TOW system is being replaced by the M41 SABER [DID: TOW ITAS firing] system in the infantry and the tank battalions of the Marine Corps which will leave the LAR (Light Armored Reconnaissance) Battalion as the only unit employing the legacy TOW system. The Program objective is to improve the supportability and mission effectiveness of the LAV-ATA2s by providing the following mission suites upgrades: improved reliability, availability, maintainability, multi-shot capability, the ability to acquire targets while on-the-move with an improved thermal sight and advance fire control system capable of firing the current and next generation heavy anti-armor missiles and will provide training commonality.”

The USMC aren’t the only force using LAV-ATs, which could make the results of this modernization program an attractive export to countries like Saudi Arabia.

Contracts & Key Events

USMC LAV-ATs

USMC LAV-ATs
(click to view full)

November 27/17: Deliveries Having successfully completed its initial operational goals during field tests in September, the US Marine Corps (USMC) has started rolling out its upgraded Light Armored Vehicle Anti-Tank (LAV-AT) weapons system to troops. Developed under the USMC’s LAV-AT Modernization program established in 2012, the upgraded ATWS includes a new turret that is unmanned, fires both wire-guided and radio frequency TOW missiles, and can acquire targets while on-the-move with an improved thermal sight. It also has a Far Target Location system, new commander/gunner video sight displays, and an electric elevation and azimuth drive system, which helps rotate the weapon system onto the target. Fielding will be completed by the end of 2019.

April 26/12: Raytheon in McKinney, TeX receives a $19.7 million cost-plus-fixed-fee contract for the LAV-AT modernization’s engineering and manufacturing development phase.

Work will be performed in McKinney and in Goleta, GA, with an estimated completion date of April 15/19. The bid was solicited through the Internet, with 2 bids received by the US Army’s Contracting Command in Warren, MI (W56HZV-12-C-0046). See also FBO solicitation.

Additional Readings


Puma AE: An “All Environment” Mini-UAV

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Puma AE

Puma AE team
(click to view full)

The mini-UAV market may lack the high individual price tags of vehicles like the RQ-4 Global Hawk, or the battlefield strike impact of an MQ-9 Reaper, but it does have 2 advantages. One is less concern about “deconfliction” with manned aircraft, as described in “RQ-7 Shadow, or the Cessna-sized MQ-1 Predator.

The other advantage is mini-UAVs’ suitability for special operations troops, who are being employed in numbers on the front lines around the world. “Raven UAVs Winning Gold in Afghanistan’s ‘Commando Olympics’” details the global scale of this interest – and in July 2008, a $200 million US SOCOM contract for a breakthrough mini-UAV underscored it again. Now AeroVironment’s S2AS/ RQ-20A Puma AE is moving beyond Special Operations, and into the regular force.

Mini-UAVs: Evolution & Advantages

Canadair Sentinel

CL-227, pre-launch
(click to view full)

Unmanned Aerial Vehicles (UAVs) that can perform battlefield missions seem like a recent phenomenon, but countries like Israel and Canada have been building and using them for 3 decades now. Israel translated its early lead into a globally competitive UAV industry; Canada has not, as the early lead generated by projects like the CL-227 Sentinel/”flying peanut” withered on the vine.

As American forces began to adopt UAVs more widely, however, opportunities were created for domestic manufacturers to establish volume production, and become global leaders. The American penchant for technology, and the pressure of battlefield requirements, began to create another opportunity: greater UAV diversity. At the high-end, UAVs moved from brigade, fleet group, and division surveillance roles, and began to replace high-end national reconnaissance assets (vid. RQ-4 Global Hawk). At the brigade and division levels, armed UAVs began to give these devices important strike roles in counterinsurgency scenarios (vid. MQ-1/9 Predator family).

The next level down are tactical UAVs like Textron AAI’s RQ-7 Shadow, IAI’s Searcher II, Elbit’s Skylark II, or the Boeing/Insitu ScanEagle. They require additional support equipment for launch/recovery, and have the ability to cover “this sector” or even “this city”.

RQ-14 Dragon Eye

RQ-14 Dragon Eye,
Smithsonian NASM
(click to view full)

At the same time, the march of technology had made another new development possible: large numbers of “mini-UAVs” small enough for soldiers to carry, with electronic sensors that could capture good quality imagery, and then relay it to troops over expanding electronic networks.

The mini-UAV market focuses on flying devices that can be carried, launched, and recovered by soldiers. They generally have ranges up to 20 km, and an endurance of 1-3 hours in the air. These UAVs aren’t designed to do depth reconnaissance, but to look over the next hill, watch a neighborhood in a city before troops enter it, patrol a base’s outer perimeter, etc.

Even smaller micro-UAVs are in development, and focus more tightly on “this building” or “this engagement”.

Aerovironment’s Mini-Mes

FQM-151 Pointer

Pointer UAV
(click to view larger)

The late Dr. McReady’s Aerovironment, Inc. has a history of aerial innovation, from human and solar-powered flight to early entries that helped define the mini-UAV market. Their main competition is Israel’s Elbit Systems (esp. the popular Skylark I), while their most advanced competitor may be Prioria’s Maveric, selected by the Canadian armed forces. As Aerovironment’s history shows, however, their own firm’s new designs are their most frequent competitors:

1990: Aerovironment delivers the first privately-developed FQM-151 Pointer hand-launched UAVs, for “extended evaluation” by the US military and Special Operations communities. Some are used in Iraq and Kuwait during Desert Storm in 1991.

The subsequent Puma UAV design, begun in 2001, can be fairly characterized as a Pointer UAV that incorporates most of the industry’s advances since 1990. It’s part of a long progression for AeroVironment, which has played a big role in the mini-UAV space’s evolution:

2003: Aerovironment’s Dragon Eye/Swift (RQ-14) wins the US Marines’ competition for a mini-UAV.

2004: A new Aerovironment mini-UAV, the RQ-11A Raven, is fielded under limited expedited orders with the US Army’s 10th Mountain Division, and some special forces. This is not a formal competition, however, but an outgrowth of a 2002 ACTD (advanced concept technology demonstration) project.

UAV RQ-11 Raven

RQ-11, Iraq
(click to view full)

Fall 2005: The US Army’s RPUAV competition arises from the RQ-11’s success. SOCOM joins this competition, and the upgraded RQ-11B Raven wins.

The US Marines switched from Dragon Eye to the Raven B in 2007, and the US Air Force now fields them too. Raven has also proved popular with foreign militaries, and is in service with Britain, Denmark, the Netherlands, and Spain, among others.

August 2006: The USAF picks another Aerovironment mini-UAV for its BATMAV UAV competition, and deliveries begin under the 5-year $45 million contract. The Wasp UAV began as a DARPA project, and the larger Wasp-III is a 1-pound vehicle with a wingspan just under 3 feet. It is called a ‘micro-UAV,’ but in truth it sits on the borderline between mini-UAV systems and true micro-UAVs.

Late 2007: The US Marines began buying and issuing Wasp-IIIs at the platoon level, complementing the RQ-11 Raven B, which is issued at the company and battalion levels. In January 2008, the USAF approved full-rate BATMAV production.

June 2008: SOCOM’s AECV program aims to select a mini-UAV that can be used by all branches, including Navy SEAL teams and USMC MARSOC. It picks the Puma AE, a new UAV from Aerovironment that adds a stabilized micro-camera, waterproofing, and the ability to land and recover the UAV on water. The “RQ-20” Puma subsequently finds a niche with route clearance minehunters, thanks to the advanced state of its optics, and ends up serving with the regular US Army, Marines & Air Force.

The Puma AE

Puma AE assembly

RQ-20A Puma assembly
(click to view full)

Puma is slightly larger than Raven as is Aerovironment’s largest mini-UAV offering, but it’s still man-portable and hand-launched. The original Puma was almost 6 feet long, with a wingspan of 8.5 feet. Aerovironment pursued the typical young industry profile of build-field test-build as it developed the AE variant, issuing modified UAVs to units in the field for evaluation and feedback.

The US SOCOM contract has been the Puma program’s focus for a some time now, as SOCOM’s specifications led Aerovironment to conclude that its larger Puma platform was a better fit than the existing RQ-11B Raven. Along the way, Puma has been used for hybrid fuel cell experiments, and an “Aqua-Puma” driven by requests from the field served as an interim step along the road to the final Puma AE. In March 2012, it received the formal USAF designation “RQ-20A.”

AV on Puma AE
click for video

The hand-launched Puma AE’s most significant innovation is that it can land on both land and water, surviving near-vertical “deep stall” final approaches. In addition to the obvious special forces scenarios like river infiltrations, the ability to land on water and in very tight areas on land means that Puma can also be used from boats and ships, without vessel modifications for landing systems or vehicle storage.

The other big innovation is its sensor system. Previous mini-UAV systems tended to have micro-cameras that could be moved by the operator to pan, tilt, or zoom. What they usually have not had was a camera that was fully stabilized to fix on a designated point and provide a steady, constant image that compensates for aircraft movement etc. Recently, firms like Israel’s Bental Systems have begun to offer stabilized micro-payloads. Puma AE incorporates this innovation in an EO/IR day- and night-capable, waterproof sensor package that provides this kind of image tracking and stabilization. Other payload designs can be clipped in as they are developed for military or civilian applications.

Control is exercised from Aerovironment’s Ground Control Station (GCS) with a line of sight communications range of 15 km, and the system has its own internal GPS for positioning. The Ground Control Station is shared by the firm’s Raven and Wasp/BATMAV systems. Flight endurance is about 2 hours in the production version, and typical flight altitude is 100-500 feet. Like other mini-UAVs, Puma relies on its small size, small radar profile, and quiet engine to avoid detection.

Contracts and Key Events

FY 2013 -2018

 

Raven & Puma
click for video

March 19/18: FMS Contracts AeroVironment has landed a $9.09 million foreign military sales contract to provide an undisclosed number of its RQ-20B Puma surveillance systems and support to the government of Egypt. Work will be performed in Monrovia, California, with an estimated completion date of September 16, 2020. The RQ-20B Puma AE II M3/M4 is a man portable system capable of both ground and water landings. It is equipped with an electro-optical (EO) and infrared (IR) camera and illuminator and can deliver 3.5+ hours of flight endurance while versatile smart battery options support diverse mission requirements. Other operators of the system include the US military and Belgian Army.

August 16/16: A US Navy guided-missile destroyer has received an RQ-20B Puma UAV with a precision recovery system. Manufacturer AeroVironment stated that the recovery system enables the Puma to operate from a variety of vessels for rapid response reconnaissance. The multi-environment UAV is hand launched, and is programmed to autonomously glide back to the flight deck, but can also float; allowing for sea recovery.

July 26/13: FAA. The US Federal Aviation Administration issues its 1st UAV Restricted Category Type Certificates, which include the Puma UAV. The UAV will support emergency response crews for oil spill monitoring and wildlife surveillance over Alaska’s Beaufort Sea, within the Arctic Circle.

Experimental Airworthiness Certificates have been used for non-government UAV operations in the past, but they don’t allow commercial use. The FAA says that US military acceptance of the ScanEagle and Puma designs was an important factor in granting the new Restricted Category certificates, which do allow commercial operations.

That’s going to be a hotter area for UAV manufacturers over the next few years, and for the FAA as well. The Federal Aviation Administration Modernization and Reform Act of 2012 mandated that the FAA integrate UAVs into domestic airspace by 2015, but a key deadline establishing 6 pilot sites by August 2012 wasn’t met. These type certificates are a small step forward, within a larger framework. Sources: US FAA | AeroVironment | NDIA’s National Defense magazine | Seattle Times.

(Restricted) Commercial USA in USA

Jan 3/13: SUAS 2013-2017. U.S. Army Contracting Command in Natick, MA awards a 5-year, $248 million multiple-vendor fixed-price Small UAS contract. From FBO.gov:

“The Army currently has fielded 1,798 RQ-11B systems and 325 RQ-20A systems and has a requirement to sustain and maintain this existing fleet. The Army has met 92% of the RQ-11B Army Acquisition Objective (AAO), and has met 83% of the anticipated need for RQ-20A (required by USFOR-A-issued JUONS). Additionally, the current [DID: RQ-11B & RQ-20A] fleet has pre-planned spiral upgrades such as the Gimbal payload, which will be competed and retrofitted under this effort. The need exists to complete the AAO; maintain, sustain and upgrade the fleet; and procure future SUAS Systems as required by DoD, Other Government Agencies (OGA) and foreign countries.”

Vendors will compete for each order, and work can include full Unmanned Aerial Systems, upgrades, testing, packaging, marking, and storage and shipping. Work location will be determined with each order, and the contract runs until Dec 20/17. The bid was solicited through the Internet, with 5 bids received. All 5 qualified to compete:

  • RQ-11B Raven & RQ-20A Puma: AeroVironment Inc. in Monrovia, CA (W911QY-13-D-0073). Obviously, they’re in a strong position for fleet upgrades at least, as well as for additional UAVs.
  • NOVA Block III: Altavian in Gainesville, FL (W911QY-13-D-0074). They’re not a household name, but their air/land UAV is working with the USACE (Army Corps of Engineers). They partner with ISR Group Inc. in Savannah, TN for support and service.
  • Skylark-I LE Block 2: Elbit Systems of America LLC in Fort Worth, TX (W911QY-13-D-0075).
  • Skystinger, and others: Innovative Automation Technologies LLC in Gainesville, FL (W911QY-13-D-0076). Skystinger is more like the RQ-11 Raven, while their AXO is closer to the RQ-20 Puma. Note that The Skystinger is the only UAS that IAT could confirm, but they did say there was more than 1 UAS offered.
  • Desert Hawk III: Lockheed Martin Corporation, Owego, NY (W911QY-13-D-0077). The Desert Hawk has been successfully used on the front lines by British forces.

The AECV contract expires in 2013, so this appears to be the follow-on. See also: AeroVironment | Elbit Systems | Gainesville Sun.

SUAS multi-vendor

Oct 20/12: Support. The US government announces a woman-owned small business only solicitation for up to $25.5 million in SUAS support work, after soliciting interest and finding 3 such businesses who qualify. The FBO.gov solicitation adds that:

“…SUAS PdO must maintain the capability to support current and future Warfighter needs for SUAS systems in CONUS and OCONUS…. The objective of the SUAS Support Program is to support the Warfighter’s as well as other Governmental Agencies (OGAs) and Non-Governmental Agencies users’ SUAS-related sustainment needs. These needs primarily include SUAS training, maintenance, repairs, and engineering services. Additionally, the SUAS PdO will require various logistics, technical management, and program management services to support its SUAS customers.”

FY 2012

USAF, USMC, Denmark & Sweden become customers; Puma becomes RQ-20; #1,000 delivered.

Puma AE launch

Moving launch,
Afghanistan
(click to view full)

June 12/12: Danish win. Aerovironment announces a $9.6 million win in Denmark. This competed win follows a $2.4 million Danish Army order for RQ-11B Raven systems in 2007.

Denmark

June 11/12: Swedish win. AeroVironment announces that they’ve won an unspecified Swedish firm fixed-price contract for 12 hybrid small unmanned aircraft systems. The Swedish Army’s order will be a mix of Puma AE and Wasp air vehicles, plus a set of common ground stations, training, and logistics support. Contract options could increase the buy to a total of 30 systems. The firm adds a roundup of foreign RQ-11 Raven, RQ-20 Puma, and Wasp customers:

“In addition to Sweden, other international governments that have purchased AeroVironment small UAS include Australia, the Czech Republic, Denmark, Estonia, France, Italy, Lebanon, the Netherlands, Norway, Saudi Arabia, Singapore, Spain, Thailand, Uganda, and the United Kingdom.”

Sweden

April 20/12: Puma = RQ-20. AeroVironment announces a $20.4 million firm-fixed-price follow-on order from the US Army for RQ-20A Puma AEs. They will provide overwatch for security, route clearance operations, etc. in Afghanistan. Delivery is scheduled within 30 days.

Separately, AeroVironment announced the production and delivery of its 1,000th Puma AE air vehicle, and the USAF’s approval of the “RQ-20A” designation for the Puma AE system.

Milestones: #1,000, RQ-20A

April 20/12: USMC order. AeroVironment announces the 1st RQ-20A Puma AE order from the US Marine Corps. The $5.6 million firm-fixed-price order was placed via the all-services contract now managed by the US Army. Delivery is scheduled within 2 weeks.

The USMC were pioneers in adopting mini-UAVs, picking AeroVironment’s RQ-14 Dragon Eye in 2003 for the Small Unit Remote Scouting System (SURSS) program. Other buys from the firm have included Wasp mini-UAVs beginning in 2007, and the replacement of their Dragon Eyes with RQ-11B Ravens beginning in 2009. The Puma buy will give the Marines the full 3 tiers of mini-UAV performance: Wasp, Raven, and Puma, ahead of the US Army’s own plans (vid. Feb 4/11 entry).

USMC’s 1st

April 18/12: USAF order. AeroVironment announces its 1st Puma AE order from the USAF, which already uses its RQ-11 Raven and Wasp mini-UAVs. The $2.4 million firm-fixed-price order is below the threshold for public notification, and was placed on April 5/12 through the existing U.S. Army contract. Delivery is scheduled within 2 weeks.

USAF 1st

April 4/12: Plans. The US Army discusses its plans for a family of small UAVs again. They may actually be headed toward 2 Family of Small UAS contracts (1 products, 1 services), in an effort to “refine requirements.” After all this time, the Army is still working on a capabilities document outlining the parameters of the Family of Small UAS.

The Army is also hoping to develop a universal control station for the F-SUAS.

Feb 13/12: Sentient MTI. AeroVironment, Inc. announces an exclusive global distribution license with Sentient in Melbourne, Australia for its Kestrel Land MTI Tier I automatic target detection software, designed for full motion video for use with small unmanned aircraft systems (UAS). Kestrel software automatically detects moving objects, then places tracking boxes around them for easy monitoring. That’s especially helpful with mini-UAVs, because of the payload optics’ limitations, and better tracking of multiple moving objects fills an obvious need of front-line troops.

Over the past 18 months Sentient and AeroVironment have optimized and integrated the software with AeroVironment’s mini-UAS common Ground Control System for Puma, Raven, and Wasp UAVs. Sentient makes a number of Kestrel solutions used around the world. It’s worth noting that the AeroVironment deal doesn’t impair its Kestrel Land MTI Tier II/III used by larger UAVs like the ScanEagle, RQ-7 Shadow, and MQ-9 Reaper; and by patrol aircraft like the P-3 Orion; or its Kestrel Maritime products. What it does, is fence in the market for mini-UAS solutions with a desirable and hard-to copy capability. AeroVironment | Sentient.

Jan 31/12: Pentagon DVIDS discusses preparations by the “Lancers” of Second Stryker Brigade Combat Team, 2nd Infantry Division, who are “going into Operation Enduring Freedom with the most Raven [a small unit UAS] and Puma operators in the history of OEF combat,” according to AMCOM UAS specialist Tarah Hollingsworth. Sgt. Christopher Harris, a 2nd SBCT UAS operations non-commissioned officer, adds that:

“I was on the initial fielding of the Puma when it was first brought in about three years ago when I was in Afghanistan… We were able to use it on all kinds of patrols, whether it be presence patrols, recon or anything of that sort. I utilized it two times for a call for fire; it’s very accurate for that.”

FY 2011

US Army joins AECV buy, assumes management of the contract; US Army’s 3-tier mini-UAV plans; RQ-16’s Tango Uniform opportunity?; Communication relay demo; Training issues.

Puma AE launch

Puma AE, pre-launch
(click to view full)

2011: The US Army assumes management of US SOCOM’s AECV contract, following its own October 2010 order for the UAVs, and interest from other services. Source.

AECV = Army

Aug 16/11: Comm relay. Boeing announces successful May and August demonstrations of its new narrowband communications relay, using an Insitu ScanEagle and AeroVironment’s Puma AE mini-UAV. During the multiservice demonstrations, held in California, the UAVs flew at a variety of altitudes while linking handheld military radios dispersed over mountainous regions, extending the radios’ range tenfold.

Larger RQ-7B Shadow UAVs have also been used in this role, but those are generally controlled at the battalion level or above. Narrowband relays small enough to work on hand-launched mini-UAVs like the Puma AE would represent an important step forward, especially for Special Operations forces.

August 16/11: AeroVironment, Inc. announces a $65.5 million firm-fixed-price contract delivery order for new digital Puma AEs, and initial spares packages. It’s another buy under the existing $200 million US SOCOM All Environment Capable Variant (AECV) contract (vid. July 1/08), and will be delivered in the coming months.

June 9/11: AeroVironment, Inc. in Monrovia, CA receives a $13.1 million cost-plus-fixed-fee contract modification for “Puma unmanned aircraft systems training and contractor logistics support.” Aerovironment has since confirmed that this is for the Puma AE. They now simply call it “Puma,” because the very different UAV they had formerly called Puma is not in production.

Work will be performed in Simi Valley, CA, and Kandahar, Afghanistan, with an estimated completion date of Oct 14/11. One bid was solicited, with one bid received by the U.S. Army Contracting Command in Redstone Arsenal, AL (W58RGZ-11-C-0004).

April 20/11: Training issues. The US Army currently equips each brigade with 15 RQ-11B Raven systems, but the 9 Afghan BCTs want to raise that to 35 each (105 UAVs). They’re also shipping larger Puma-AE UAV systems into theater, with 64 in and another 20 requested. So what’s the problem? Training.

Right now, the US FAA requires Federal Aviation Administration must issue a certificate of authorization, in order to fly UAVs in US air space. There are limits to that requirement, but it takes months to get that certification, and it’s hurting operator training. Commanders are complaining that some operators lack adequate pre-combat preparation, and must learn on the job.

In response, the US Army has instituted a buddy program, a tracking program for operators, and a ground-based technical solution. Under the buddy program, skilled mini-UAV operators will teach other soldiers. The web tracker will make sure that qualified operators don’t get lost in the shuffle when they move from one brigade to another. The technical solution involves a ground-based sense-and-avoid system that may help expedite FAA certification. NDIA’s National Defense Magazine.

April 21/11: AeroVironment, Inc. announces an $11.5 million firm-fixed-price delivery order for new digital Puma AE systems, initial spares packages, and training services.

The new UAVs were bought under the existing United States Special Operations Command All Environment Capable Variant (USSOCOM AECV) indefinite-delivery/ indefinite-quantity contract, and deliveries are scheduled to be completed over the next several months.

Feb 4/11: Platoon mini-trio. Aviation Week reports that the US Army wants to beef up UAV availability down to the platoon level, in an environment where, as Army Operations Office aviation UAS director Lt. Col. James Cutting puts it, “there will never be enough multi-million-dollar systems to cover them.” Where now there are 17 RQ-11 Ravens in a brigade combat team (BCT), the Army plans to increase this to 49 “Small UAS family of systems”, initially made up of AeroVironment’s Puma at the high end, RQ-11B Raven mini-UAV as the core, and smaller Wasp III as the true “flying binoculars” micro-UAV.

Down the road, this set is expected to be a competition, and the numbers involved make it an attractive target. According to Cutting, the Army will push the new UAVs directly down to engineer, armor and infantry units, rather than forming more aviation units and adding their overhead. Since the UAVs in question are so small, and fly at under 1,000 feet, they can be used without worrying about “deconfliction,” and don’t really require the same planning & support overhead as, for instance, a unit of RQ-7B Shadows, or MQ-1C Gray Eagles. Aviation Week | Aviation Week Ares.

Jan 6/11: The US Army issues a stop-work order on the Class I Unmanned Aerial System (RQ-16 T-Hawk), as part of the E-IBCT next-generation brigades. Formal termination takes place on Feb 3/11. In light of the Oct 22/10 order, this could become a major opportunity for the Puma AE. Defense News.

Oct 26/10: Aerovironment announces a $7.2 million for an unspecified number of new digital Puma AE systems and training services, under the existing US SOCOM indefinite delivery/indefinite quantity (IDIQ) contract.

Oct 25/10: More Army minis. The NDIA’s National Defense magazine reports that Puma AE is forcing its way into regular Army operations, due to a combination of unforgiving high-altitude terrain and roadside mission demands:

“The Army currently supplies 15 sets of Ravens (with three aircraft per set) to each brigade in Afghanistan. The current plan is to buy 3,000 Ravens, and the Army so far has acquired more than 2,000… [but units] have asked for a “larger small” unmanned aircraft that can carry more sensors and fly longer… So the Army is now tapping into the SOCOM contract and buying 72 Pumas to meet urgent demands, Gonzalez said. The Puma request came directly from the top commander in Afghanistan, Gen. David Petraeus… The Army already is testing the concept of a “family” of three aircraft (Raven, Puma and Wasp) in combat. It fielded 15 sets six months ago to the 101st Airborne Division and will allow the unit to keep them for a year for further evaluation, said Gonzalez. One of the concerns is designing a controller that can operate all three aircraft.”

Oct 22/10: AeroVironment, Inc. in Simi Valley, CA receives a $17.2 million cost-plus-fixed-fee letter contract, which establishes not-to-exceed amounts for Puma-AE capable contractor logistics support, training, and accounting for contract services in support of Joint Urgent Operational Need Statement CC-0289, entitled, “Unmanned Aircraft Systems for Route Clearance.”

AeroVironment confirms that this order is for the regular army, not SOCOM. The RQ-16 T-Hawk ducted fan UAV is supposed to be handling that special niche, but the Puma would appear to have carved out a place, thanks to its stabilized EO/IR payload, and added conventional reconnaissance capabilities. Work is to be performed in Simi Valley, CA, with an estimated completion date of Oct 14/11. One bid was solicited with one bid received by U.S. Army Contracting Command, CCAM-AR-A at Redstone Arsenal, AL (W58RGZ-11-C-0004).

Army in.

FY 2008 – 2010

$200M AECV win for US special Operations.

Puma AE

Puma AE concept
(click to view larger)

Sept 8/10: An additional order valued at $4.4 million for Puma AE payloads and retrofits. Work is scheduled to be performed “within a period of several months.” Source.

Aug 31/10: Aerovironment announces a $35.3 million delivery order for digital Puma AE systems, spares and training service, under the existing US SOCOM indefinite delivery/ indefinite quantity (IDIQ) contract. Work is scheduled to be performed “within a period of several months.”

July 1/08: US SOCOM AECV. AeroVironment, Inc., wins a 5-year (base year plus 4 one-year option periods), maximum $200 million indefinite-delivery/ indefinite-quantity contract for an “all environment capable variant small unmanned aircraft systems” from the US SOCOM’s Program Executive Office – Fixed Wing. It covers aircraft, ground control systems, spares, repairs and training under a combination firm fixed-price, cost-plus-fixed-fee and cost reimbursable arrangement. The initial delivery order is valued at $6 million, and is fully funded.

Work will be performed in Simi Valley, CA and the base year period lasts for exactly 1 year from date of contract award. This contract was awarded through full and open competition (H92222-08-D-0048). See also Aerovironment release.

SOCOM AECV

Puma fuel cell

Puma fuel cell
(click to view full)

March 6/08: AeroVironment announces a 9 hour flight for a modified Puma powered by an onboard fuel cell/ battery hybrid energy storage system. During the flight, a 2-camera payload system provided a live, streaming video feed from the Puma. Aerovironment developed the battery pack, power electronics and controls portion of the hybrid energy storage system, which used London-listed Protonex Technology Corporation’s Pulse UAV fuel cell system.

This successful demonstration is not part of the SOCOM bid, but is conducted under Aerovironment’s separate small business innovation research (SBIR) Phase II contract with the U.S. Air Force Research Laboratory (AFRL). AFRL’s goal is to develop advanced energy storage and propulsion technologies for unmanned aircraft. The overall program advanced swiftly from kickoff in January 2007, to a 5-hour flight in May 2007, a 7-hour flight in July 2007, and then this 9-hour flight. Aerovironment release.

Additional Readings & Sources

Oshkosh’s M-ATV

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Oshkosh M-ATV

Oshkosh M-ATV
(click to view full)

“The Government plans to acquire an MRAP All-Terrain Vehicle (M-ATV). The M-ATV is a lighter, off-road, and more maneuverable vehicle that incorporates current MRAP level [bullet and mine blast] protection. The M-ATV will require effectiveness in an off-road mission profile. The vehicle will include EFP (Explosively Formed Projectile land mine) and RPG (Rocket Propelled Grenade panzerfaust) protection (integral or removable kit). The M-ATV will maximize both protection levels and off-road mobility & maneuverability attributes, and must balance the effects of size and weight while attempting to achieve the stated requirements.”
— US government FedBizOpps, November 2008

Oshkosh Defense’s M-ATV candidate secured a long-denied MRAP win, and the firm continues to remain ahead of production targets. The initial plan expected to spend up to $3.3 billion to order 5,244 M-ATVs for the US Army (2,598), Marine Corps (1,565), Special Operations Command (643), US Air Force (280) and the Navy (65), plus 93 test vehicles. FY 2010 budgets and subsequent purchases have pushed this total even higher, and orders now stand at over 8,800 for the USA, plus another 800 for the UAE.

MRAP ATV: Requirements and Contenders

USCS M-ATV

BAE USCS M-ATV
(click to view full)

Monthly delivery rates of up to 1,000 vehicles were part of the solicitation; when combined with requirements around classified data and regulatory compliance, the only reasonable contenders were firms that already produced MRAPs, trucks, or tactical vehicles for American forces: BAE Systems, General Dynamics, Force Protection, Navistar, and Oshkosh.

M-ATV vehicles will hold 4 passengers, including the driver, and a gunner. That seems very similar to the MRAP Category I vehicles, and it is. On the other hand, a WIRED Danger Room story noted:

“As Captain Charles O’Neill, commander of B Company, 1st Battalion, 6th Marine Regiment, told me, a few of the MRAPs had “gone into the wadi” – i.e., rolled over – during operations in Helmand. “The MRAP is an outstanding vehicle for force protection,” he said. “It would do great on paved roads. However, here in southern Helmand province, the roads don’t facilitate the MRAP necessarily that well.”

One option has involved refitting existing MRAP vehicles. Over 1,300 of Force Protection’s Cougars will receive Oshkosh TAK-4 independent suspensions, which are already in use on the Marines’ MTVR trucks, in order to improve their all-terrain handling. Other MRAP types are also receiving similar suspension refits from Oshkosh or from Arvin-Meritor.

ELEC LRAS and Sniper Torres Fallujah Kill

LRAS3 in Fallujah
(click to view full)

The other response was the M-ATV competition, which aims to field a vehicle with an (empty equipped) curb weight under 25,000 pounds, and the protection and mobility characteristics described above. That’s still considerably heavier than a Hummer; the ubiquitous M1114 maxes out at 12,000 pounds with its add-on armor, and the top of M-ATV’s range is similar to a number of MRAP Category I contenders’ curb weights. Its mission is small unit combat operations in highly restricted, rural, mountainous and/or urban environments.

M-ATVs will be used for mounted patrols, reconnaissance, security, convoy protection, communications, command and control and combat service support. To that end, it will be qualified for fit out with a variety of equipment, from LRAS3 surveillance and targeting systems, to accompanying ROVER IV systems for working with UAV video feeds and TacAir support, to TOW ITAS anti-armor missiles, to CREW frequency jammers as land-mine protection, to Boomerang or Doubleshot anti-sniper systems, to CROWS II remote weapons systems, as required.

M-ATV Contenders

BAE GTS

BAE GTS M-ATV
(click to view full)

A number of firms competed. Dave Hansen of JPO MRAP says that the initial competition involved about 10 candidates, which was narrowed down during source selection. Some known candidates include:

BAE’s Global Tactical Systems division submitted a model that is based on their Caiman Light MRAP, which in turn is based on the Army’s standard FMTV medium trucks. GTS M-ATV includes a number of changes, most notably a smaller crew compartment and a lengthened “nose” to provide better balance.

BAE U.S. Combat Systems’ M-ATV looked somewhat like its Valanx JLTV entry, but has greater protection levels, with a smaller and more protected crew capsule that was purpose-built to M-ATV requirements. The Arvin-Meritor suspension, the drive train, and the power train are shared with their Valanx, as is the 6 liter V8 engine. The firm has continued Valanx development, and submitted it for the JLTV competition.

Cheetah

Cheetah
(click to view full)

Force Protection teamed with General Dynamics to submit their Cheetah vehicle, which had been in development since 2005. The Cheetah has been evaluated by the US Marines, and had a curb weight of just 14,000 pounds when introduced. Subsequent variants have reportedly passed sponsored Army testing to MRAP I survivability levels, and has undergone initial mobility and durability testing at the Nevada Automotive Test Center. The Cheetah was a new addition for Force Dynamics, which had previously been confined to producing the Cougar vehicles that did so much to spark the MRAP program.

Force Dynamics, LLC added Raytheon to their team, in order to provide a comprehensive command, control, communications, computers, intelligence, surveillance and reconnaissance system (C4ISR) plug-and-play ready architecture for the M-ATV Cheetah, using the C4ISR Department of Defense Architecture Framework (DoDAF). It would allow plug-and-play integration of a wide range of Army electronics, while also improving the vehicles’ monitoring capabilities. Cheetah failed to win the M-ATV spot, and was discontinued shortly thereafter. In 2011, Force Protection was bought by General Dynamics Land Systems.

Husky OUVS TSV

Husky TSV at DVD 2009
(click to view full)

General Dynamics Land Systems attempted to field a variant of the RG-31. This vehicle, offered in partnership with BAE and the Canadian government, had been ordered by American units before the MRAP program began, received additional MRAP orders, and reportedly earned good reviews for its Afghan performance. GDLS initial 2 M-ATV prototypes were not accepted for testing, however leaving General Dynamics with its Force Dynamics partnership as its only M-ATV option. It eventually bought Force Protection in 2011.

Navistar led the original MRAP competition, and submitted an M-ATV design based on the MXT/Husky design that won one of Britain’s OUVS orders for future Tactical Support Vehicles. Their derived M-ATV prototype used a specially-designed, light-weight armor. That advantage is compounded by a smaller base that allows them to weigh significantly less than its MaxxPro Dash MRAP, while using the same MaxxForce D 6.0 liter V8 engine.

Navistar would be able to support its M-ATV units in theater through its existing dealer and parts and support network, which includes locations in Afghanistan. They didn’t win the M-ATV competition, but they have received orders for more of their MaxxPro Dash vehicles since M-ATV began.

MTVR Up-armored PS

MTVR + PS armor
(click to view full)

Oshkosh Defense won, but they had far less success to build on. In the MRAP competition, its PVI partnership entry for MRAP Category I failed testing, while its Bushmaster partnership with Thales for MRAP Category II received no orders, despite a successful record of front line service with Australian and Dutch forces. Its JLTV entry with Northrop Grumman was not among the initial round’s 3 picks, even as BAE participated in 2 of the winning entries, General Dynamics in one, and Navistar in one. A GAO protest failed to change that outcome, despite an attractive price for their entry. It had been a surprising series of setbacks for the firm that produces and supports the US Army’s FHTV heavy truck fleet, and the US Marines’ MTVR medium and LVSR heavy trucks.

Northrop Grumman was not a partner for M-ATV, but Oshkosh did leverage its long-standing relationship with Plasan Sasa of Israel to develop an armoring approach that could meet full MRAP protection levels. Plasan Sasa had up-armored Oshkosh’s MTVR trucks for the Marines, and was also Navistar’s armoring partner for the successful MaxxPro MRAP family.

Oshkosh’s M-ATV and Variants

M-ATV TA

M-ATV Ambulance
(click to view full)

At present, the winning entry is known only as the “Oshkosh M-ATV”. It has an empty “curb weight” of 25,000 pounds, and a Gross Vehicle Weight of 32,500 pounds, including the M-ATV objective maximum of 4,000 pounds of payload. A 2011 JROC decision allowed the curb weight to rise to 32,000 pounds, in order to handle improved underbody protection and other armor.

Oshkosh’s design bore many visual similarities to their JLTV TD Phase entry, but without the high-end systems like a hybrid drive, which would have required further development. The core of the vehicle is the US Marines’ MTVR medium truck chassis, and its TAK-4 suspension. TAK-4 is being used to refit Cougar MRAPs, and already exceeds M-ATV’s off road specifications by offering a 70% off road mobility profile (M-ATV specs: 50%), with more than 16 inches of independent wheel travel. An Oshkosh representative told DID that “generally speaking [TAK-4] will increase the speed of the vehicle by 1.5 – 2.5 times over the speed of the same vehicle with a straight axle suspension, without sacrificing ride quality.” The vehicle’s C7 engine is also broadly common to other vehicles, and was used in more than 18,000 vehicles fielded in Iraq and Afghanistan at the time of the award.

M-ATV’s Super Multi-Hit Armor Technology (SMART) armor is used in theater by NATO, and has since been augmented by “Underbody Improvement Kits” to improve mine protection.

Oshkosh has also created 3 variant M-ATV designs, apart from its base platform.

The M-ATV utility variant adds a flatbed to the basic M-ATV, and is suitable for light cargo duties in dangerous areas that need a lot of off-road travel.

The M-ATV tactical ambulance variant was unveiled in February 2010. It maintains the M-ATV’s TAK-4 independent suspension systems, 16″ of independent wheel travel with a 2-channel central tire-inflation system with 4 terrain settings. It uses a 370hp engine, with an Allison 3500 SP transmission, and seats 3 crew members plus 2 litters or 4 ambulatory patients. Feedback from the military led to a side-by-side litter layout.

The SOF M-ATV variant is designed for special forces. It features a modified cargo deck, intended to accept swap-ins of specialized equipment, with the rear storage accessible through an armored cargo access hatch in the passenger capsule. Reconnaissance equipment is likely to be a least one such specialized package. It will also have a larger front windscreens for better visibility. DOT&E testing has criticized its rear visibility, acceleration, and restricted internal space, and declared it “not operationally suitable” beyond standard transport and area reconnaissance missions. Fixes can be expected for the fleet of 421.

L-ATV

L-ATV
(click to view full)

Beyond M-ATV, JLTV beckons.

By winning the M-ATV competition, Oshkosh has secured 3 valuable prizes. One is significant representation in the USA’s MRAP-type buys, with its attendant near-term cash flow. The second prize is a success story in the tactical vehicle category, something Oshkosh has not been known for in the past. The 3rd prize stems from the other 2, and involves the JLTV competition that will follow M-ATV to replace a sizeable portion of the USA’s Hummer fleet. Since JLTV is designed as an open competition at each stage, the Oshkosh/Northrop Grumman team’s loss in round 1 just forces Oshkosh to spend its own development dollars if it wants to remain in the race. By securing the M-ATV tactical vehicle design win and attendant production funding, those improvements and investments became much easier to make.

That’s exactly what happened, as Oshkosh leveraged its win into a smaller L-ATV design that it submitted for JLTV’s Engineering & Manufacturing Development Phase.

Contracts and Key Events

M-ATV + HMMWV

M-ATV on the right,
HMMWV at left
(click to view full)

Under the M-ATV program, each competitor submitted 2 vehicles for initial testing, and some received a 2nd order for 3 more test vehicles. That was followed by a sole source contract, which could escalate to 10,000 vehicles. So far, US contracts for vehicle production alone have involved $4.47 billion for 8,800 vehicles.

Unless otherwise noted, Oshkosh Corp. in Oshkosh, WI is the contractor, taking orders from the U.S. Army Tank and Automotive Command Contracting Command in Warren, MI.

FY 2013 – 2018

Special Operations M-ATV

SOF M-ATV
(click to view full)

July 23/18: Technical Support The US Army is contracting Oshkosh Defense for technical support. The $13.9 million cost-plus-fixed-fee contract provides for a number of support activities on the Mine Resistant Ambush Protected All-Terrain Vehicle family of vehicles. The Oshkosh M-ATV has an empty “curb weight” of 25,000 pounds, and a Gross Vehicle Weight of 32,500 pounds, including the M-ATV objective maximum of 4,000 pounds of payload. The core of the vehicle is the US Marines’ MTVR medium truck chassis, and its TAK-4 suspension, giving it a 70% off-road mobility profile. M-ATV’s Super Multi-Hit Armor Technology (SMART) armor is used in theater by NATO and has since been augmented by “Underbody Improvement Kits” to improve mine protection. Work locations and funding will be determined with each order, with an estimated completion date of July, 2021.

Feb 24/15: UAE. Oshkosh Defense announced an ambulance version of its M-ATV.

Sept 26/14: UAE. The US DSCA announces the United Arab Emirates’ official export request for the refurbishment and modification of 4,569 used Mine Resistant Ambush Protected (MRAP) Vehicles:

  • 729 Navistar MaxxPro Base
  • 283 MaxxPro MRAP Expedient Armor Program (MEAP) without armor
  • 264 MaxxPro Base/MEAP capsules without armor
  • 29 MaxxPro Long Wheel Base (LWB)
  • 1,085 MaxxPro LWB chassis
  • 970 MaxxPro Plus
  • 15 MaxxPro MRVs (MRAP Recovery Vehicles)
  • 1,150 BAE Caiman Multi-Terrain Vehicles “without armor,” which are based on the FMTV truck chassis. Note that the V-hull is not “armor,” it’s an intrinsic part of the vehicle.
  • 44 Oshkosh M-ATVs; they would be added to the UAE’s existing orders for 800 (q.v. July 19/12).
  • Plus Underbody Improvement Kits, spare and repair parts, support equipment, personnel training and training equipment, publications and technical documentation, Field Service Representatives’ support, and other US Government and contractor support.

They’re being sold as Excess Defense Articles (EDA) from US Army stock, pursuant to section 21 of the Arms Export Control Act, as amended. Notification for the sale from stock of the MRAP vehicles referenced above has been provided separately, pursuant to the requirements of section 7016 of the 2014 Consolidated Appropriations Act, and section 516 of the 1961 Foreign Assistance Act. The estimated cost is up to $2.5 billion, which isn’t all that far from the cost of buying new.

To date, the UAE’s biggest patrol vehicle fleets have been its own Nimr design (1,700 total), which has also been exported within the region. Its Oshkosh M-ATV fleet (750) was second. This request would completely change the force’s configuration by adding 3,375 MaxxPros and 1,150 Caimans, giving the UAE a patrol vehicle fleet that is overwhelmingly protected against mines as well as weapons of urban unrest.

The principal contractors will be Navistar Defense in Lisle, IL (MaxxPro); BAE Systems in Sealy, TX (Caiman); and Oshkosh Defense in Oshkosh, WI (M-ATV). If the sales are concluded, implementation will require multiple trips to the UAE involving “many” US Government and contractor representatives for 3+ years to provide program support and training. Sources: US DSCA #14-26, “UAE – Mine Resistant Ambush Protected (MRAP) Vehicles”.

DSCA request: UAE (44 more M-ATVs of 4,569 MRAP vehicles)

Jan 7/13: Support. A $10.8 million contract for M-ATV field service representatives in Afghanistan, which runs until April 30/13. One bid was solicited, with 1 bid received (W56HZV-12-C-0281).

Dec 20/12: SOCOM. A $7.8 million firm-fixed-price contract buys Underbody Improvement Kits for M-ATV Special Operations Vehicles. Work will be performed in Afghanistan, with an estimated completion date of Dec 17/13. One bid was solicited, with 1 bid received (W56HZV-12-C-0281).

FY 2012

Special Operations M-ATV

M-ATV Utility
(click to view full)

July 19/12: UAE. Oshkosh announces that its Defense segment has been awarded a contract from the United Arab Emirates (UAE) for 750 M-ATVs. The order’s value wasn’t revealed until February 2013, when it was reported as AED 1.4 billion (about $381 million).

This is the country’s 2nd buy, building on an initial June 16/11 order for 50 vehicles. Deliveries are expected to begin between January – August 2013. Oshkosh | Gulfnews.

750 for UAE

May 29/12: Support. A $7 million firm-fixed-price contract to install M-ATV underbody improvement kits for the Special Operations variant. Work will be performed in Oshkosh, WI, with an estimated completion date of Dec 31/12. One bid was solicited, with one bid received (W56HZV-12-C-0281).

April 25/12: Support. A $16.1 million firm-fixed-price contract for M-ATV support services in Afghanistan, Japan, Germany, and Oshkosh, WI, until Dec 31/12. Five bids were solicited, with 5 bids received for the original solicitation by U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

April 9/12: Support. A $25.3 million firm-fixed-price contract modification, for M-ATV support services. Work will be performed in Oshkosh, WI, with an estimated completion date of Dec 31/12. Five bids were solicited, with 5 bids received by U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

Feb 28/12: Upgrades. A $30.3 million firm-fixed-price contract modification for SOF M-ATV underbody improvement kits. Work will be performed in Oshkosh, WI, with an estimated completion date of Aug 15/12. One bid was solicited, with 1 bid received by U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

Feb 22/12: Industrial. Oshkosh Defense announces the 3,900th Oshkosh MRAP All-Terrain Vehicle (M-ATV) Underbody Improvement Kit (UIK) installed in theater, in less than 7 months.

The MRAP JPO established 10 UIK installation sites in Afghanistan, while Oshkosh designed the lean process flow and specified, procured, packaged and delivered the tooling required to support the installations. So far, 3,500 installed kits were achieved using the MRAP JPO’s universal workforce and Oshkosh technicians, and were applied in-theater without the need for welding or major fabrication. Another 400 M-ATV UIKs have been installed by U.S. military technicians in Afghanistan, and Oshkosh delivered more than 500 new M-ATVs with factory-installed UIKs, making a grand total of 4,400 equipped vehicles.

Beyond the M-ATV, The U.S. Army has ordered more than 400 UIKs, also known as C-Kit armor, for the Oshkosh Heavy Expanded Mobility Tactical Truck (HEMTT) A4, and Oshkosh is developing a UIK for the Army’s FMTV medium trucks as well. Oshkosh Defense.

Jan 17/12: DOT&E on SOF M-ATV. The Pentagon releases the FY 2011 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The M-ATV is included, with special attention to the 421 ordered Special Operations SOF M-ATVs. On the good news side, the underbody blast kits are doing their job, and the JROC(Joint Requirements Oversight Council) approved an increase in M-ATV base weight to 32,000 pounds, in order to accommodate them. As for the SOF M-ATV, it was deemed survivable and operationally effective for Convoy Escort, Protected Detail, and Area Reconnaissance transport missions.

On the flip side, DOT&E criticized the reliability and field of view of their CROWS-II remote-controlled machine gun, and said the SOF M-ATV’s size and noise level made tactical surprise difficult. They went on to add that:

“The SOF M-ATV is not operationally effective for conduct of the unique SOF combat missions of Direct Action, Urban Patrol, and Special Reconnaissance… The vehicle does not provide responsive acceleration to maneuver over terrain and react to changing tactical situations. The vehicle provides poor visibility to SOF operators seated in the rear of vehicle to observe their surroundings and respond to threats… During the IOT&E, the SOF riding in the vehicle experienced leg cramps and fatigue caused by the uncomfortable seats after 30 minutes. The SOF crew had difficulty moving in the vehicle to transition from seated positions to fighting position. One-half of the SOF operators complained of nausea… Weapon and CROWS II failures degraded the vehicle’s reliability and should be fixed. These problems should have been resolved prior to the IOT&E.”

Thumbs-down for SOCOM variant

Jan 5/12: Support. A $24.1 million firm-fixed-price contract for M-ATV related services. Work will be performed in Oshkosh, WI, with an estimated completion date of Jan 9/13. One bid was solicited, with 1 bid received (W56HZV-09-D-0111).

Dec 23/11: Q-Net. A $10.3 million firm-fixed-price contract modification for 465 M-ATV Rocket Propelled Grenade Net Delta kits. Similar orders have been placed to BAE, but the kits are actually QinetiQ’s Q-Net, ordered through the vehicle’s prime contractors.

Work will be performed in Oshkosh, WI, with an estimated completion date of April 29/12. One bid was solicited, with one bid received (W56HZV-09-D-0111).

Nov 10/11: Mufflers. A $9.8 million firm-fixed-price contract for 8,011 M-ATV muffler kits. Work will be performed in Oshkosh, WI, with an estimated completion date of April 29/12. One bid was solicited, with one bid received (W56HZV-09-D-0111).

Oct 3/11: JLTV. The latest Army-Marine Corps JLTV solicitation favors existing designs over new, and may lead to the program’s demise in favor of recapitalized and modified HMMWVs.

An opportunity for Oshkosh? The JLTV’s $250,000 target cost means the firm would have to drive down costs very sharply, compared to the M-ATV’s standard purchase cost near $500,000. The question is whether their new L-ATV might give them another option, and if so, whether Oshkosh wants to offer it.

By reducing expected JLTV production to just 20,000 vehicles over 8 years (3 LRIP, 5 full-rate), it becomes more difficult for firms to recover costs for new designs. On the other hand, demands to hand over technical data rights, and a plan to re-compete the production contract for the winning vehicle after several years, make it unattractive for firms to place a valuable existing design at risk. US Army TACOM Page | FBO.gov | Lexington Institute.

FY 2011

L-ATV

M-ATV
(click to view full)

Sept 13/11: Oshkosh unveils its smaller “L-ATV” protected patrol vehicle, which it describes as fully compliant with all JLTV program specifications. The firm was eliminated from the technical demonstrator contract phase, but the next phase will be re-opened to outside bidders. Oshkosh did the expected thing, and leveraged its M-ATV win to fund development of a JLTV variant.

The L-ATV will feature the improved TAK-4i independent suspension, which “uses a proprietary technology to deliver 20 inches of independent wheel travel – 25 percent more wheel travel than any vehicle in the U.S. military’s fleets.” It can also raise or lower the vehicle, ensuring transportability in ships and aircraft, while still offering enough height for all-terrain mobility and mine blast protection.

L-ATV derivative

Aug 2/11: Support. Oshkosh in Oshkosh, WI receives a $34.3 million firm-fixed-price contract modification for “services in support of the Mine Resistant Ambush Protected All-Terrain Vehicle.” Work will be performed in Oshkosh, WI, with an estimated completion date of Dec 31/11. One bid was solicited, with one bid received by the U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

Announced contract totals for M-ATV ancillary items and services currently total just under $2 billion, though a large percentage of that involves protective bolt-on equipment.

July 20/11: Support. A $20.9 million firm-fixed-price contract for 75 technicians, who will work for a year to will work to install underbody improvement kits on M-ATVs in Oshkosh, WI. The contract is expected to run to Dec 31/11. One bid was solicited, with one bid received (W56HZV-09-D-0111).

July 6/11: UAE. A $27.1 million firm-fixed-price contract modification will buy 50 M-ATVs, to include basic issue items and kits, in support of a Foreign Military Sale transaction to the United Arab Emirates. This is the M-ATV’s first substantial export order. The UAE does have troops on the ground in Afghanistan, so it’s possible that the vehicles will be put to immediate use there, where they can make use of the USA’s logistics and support system.

Work will be performed in Oshkosh, WI, with an estimated completion date of Dec 31/11. One bid was solicited, with one bid received (W56HZV-09-D-0111).

50 for UAE

June 29/11: +400. A $218.7 million firm-fixed-price contract for 400 M-ATVs with the underbody improvement kits pre-installed. That’s about $546,500 per vehicle, plus communication systems, weapons, etc. which are extra.

Work will be performed in Oshkosh, WI, with an estimated completion date of June 30/12. One bid was solicited, with one bid received. by U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

June 20/11: Upgrades. A $226.3 million firm-fixed-price contract for 5,131 M-ATV underbody improvement kits. So far, orders cover 8,011 of those kits. The M-ATV is very well regarded by troops in theater, but the fleet-wide scale of these refits suggests a weakness which the US Army is rushing to close.

Work will be performed in Oshkosh, WI, with an estimated completion date of June 30/12. One bid was solicited with one bid received (W56HZH-09-D-0111).

June 2/11: Sub-contractors. Skydex Technologies, Inc. in Centennial, CO announces “…multiple contracts valued at over a million dollars with the Defense Logistics Agency (DLA) to provide its blast mitigating Convoy Deck product for the M-ATV vehicle. The purchase orders will allow DLA to have prepositioned replacement decking for 1,000 vehicles in service in Afghanistan.”

Think of 2 sheets of bubble wrap, facing each other, using advanced plastics, and varying layout, spacing, or materials to achieve the shock cushioning effect required. That’s the concept behind their patented SKYDEX, which has been shown to significantly reduce blast-related injuries by absorbing much of the initial shock that the blast wave transmits through the floor. SKYDEX has been installed on RG-31, Cougar, and M-ATV MRAPs, and on Stryker Double-V-Hull APCs.

May 25/11: +177. A $97.1 million firm-fixed-price contract for 177 M-ATVs, with underbody improvement kits pre-installed. The total contract could actually rise to $111.4 million, and it was listed as Delivery Order #10 in the May 24/11 version of this announcement.

Work will be performed in McConnelsburg, PA; Milwaukee, WI; and Oshkosh, WI, with an estimated completion date of Jan 31/11. One bid was solicited, with 1 bid received by U.S. Army TACOM LCMC in Warren, MI (W56HZV-09-D-0111).

May 25/11: Support. A $19.8 million firm-fixed-price, indefinite-delivery/ indefinite-quantity contract for special tooling and subject matter experts. They’ll perform installation, and provide installation training, associated with M-ATV underbody improvement kits. The Pentagon has ordered thousands of them kits, but ordering them and installing them are 2 different things.

Work will be performed in Afghanistan, with an estimated completion date of May 31/12. U.S. Army TACOM LCMC in Warren, MI solicited 5 bids, with five bids received (W56HZV-09-D-0111).

April 4/11: Support. A $31.4 million firm-fixed-price indefinite delivery / indefinite quantity contract for 94 field services representatives for 12 months, in support of the M-ATV. Work will be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with five bids received. The U.S. Army TACOM LCMC, Warren, MI solicited 5 bids for the original contract, with 5 bids received (W56HZV-09-D-0111).

Feb 21/11: MMV variant. Oshkosh Defense unveils an M-ATV 2.5 utility cargo variant called the Multi-Mission Vehicle, equipped with storage for Raytheon’s BGM-71 TOW anti-tank missile systems.

Feb 9/11: Upgrades. A $101.9 million firm-fixed-price indefinite-delivery/ indefinite-quantity contract for 2,080 M-ATV underbody improvement kits – about $36,400 per kit. Work will be performed in Oshkosh, Wis., with an estimated completion date of May 3/12. One bid were solicited with one bid received (W56HZV-09-D-0111, corrected April 6/11 ).

Jan 31/11: Industrial. Oshkosh Defense announces that they’re opening a larger California Regional Logistics Center Temecula facility is scheduled to open in February 2011, and will provide vehicle operator and maintenance training to Marines and Navy Seabees. The old facility was mostly used for Navy and USMC training on the MRAP All-Terrain Vehicle (M-ATV), Medium Tactical Vehicle Replacement (MTVR) medium truck, and Logistics Vehicle System Replacement (LVSR) heavy truck.

Jan 19/11: Support. A $22.6 million firm-fixed-price indefinite delivery/indefinite quantity contract for 972 man-months of M-ATV support. Work will be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received for the original contract (W56HZV-09-D-0111).

Dec 29/10: Upgrades. An $80 million firm-fixed-price indefinite delivery/indefinite quality contract for 800 M-ATV underbody improvement kits. Work will be performed in Oshkosh, WI, with an estimated completion date of April 29/12. Five bids were solicited with 5 bids received (W56HZV-09-D-0001).

Dec 13/10: Support. A $30 million firm-fixed-price indefinite-delivery/indefinite-quantity contract for 133 Special Operations Command (SOCOM) spares kits for M-ATVs, including 41 authorized stockage list kits; 33 prescribed load list kits; 42 battle damage and repair kits; and 17 deprocessing spares kits. The contract will be performed in Oshkosh, WI, and will run until May 31/12, but deliveries of the spare parts are scheduled to run from March – June 2011. (W56HZV-09-D-0111). See also Oshkosh release.

Dec 3/10: +250 Ambulance. A $255 million firm-fixed-price contract for 250 M-ATV Ambulances, including 246 production vehicles and 4 test vehicles, as well as ancillary and related items. This is the 1st contract for M-ATV Ambulance variants, which will serve alongside the current fleets of 4×4 MaxxPro CAT I, and 6×6 RG-33 HAGA CAT II blast-resistant ambulances.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with five bids received for the original competition (W56HZV-09-D-0111). See also Oshkosh release.

Ambulance

Dec 3/10: +46 SOCOM. A $28 million firm-fixed-price contract for 46 M-ATV Special Operations Command (SOCOM) variants with their SOCOM-specific enhancements. See also June 1/10 entry.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12, but vehicle deliveries are scheduled to take place in May 2011. Five bids were solicited with 5 bids received for the original competition (W56HZV-09-D-0111).

FY 2010

Promo clip
click to play video

Sept 9/10: Turret fix. BAE Systems Survivability Systems, LLC in Fairfield, OH receives an $11.6 million firm-fixed-price contract for 1,113 improved turret drive system/internal drive gears for the M-ATV. BAE makes a lot of land vehicle turrets, but the weight of their protection makes them hard to turn manually, especially if the vehicle is going uphill. A mechanical assist goes a long way in those circumstances.

Estimated completion date is Dec 27/11, with work to be performed at Fairfield, OH. One bid was solicited and one bid was received (W56HZV-10-C-0365).

Aug 31/10: Support. A maximum $14.2 million firm-fixed-price, sole-source contract for M-ATV sustainment spares to the US Army. There was originally one proposal solicited with one response and the contract will run to June 24/11. The Defense Logistics Agency Land in Warren, MI (SPRDL1-10-C-0173).

Aug 24/10: CRS Report. The US congressional Research Service releases the latest version [PDF] of its report “Mine-Resistant, Ambush-Protected (MRAP) Vehicles: Background and Issues for Congress. Excerpts:

“As of June 28, 2010, more than 8,500 MRAPs had reportedly been shipped to Afghanistan, with over 3,500 of those being the newer M-ATVs. The Army has recently said that it will begin development of yet another MRAP version – the “Ultra-Lite MRAP” – which raises questions about possible vehicle redundancies. The Marines, although voicing support for the M-ATV program, have retrofitted a number of MRAPs with new suspension systems and reportedly are satisfied with the results. This apparent success calls into question not only if the Marines need all of the M-ATVs allocated to them by DOD but also if the Marines’ retrofitted suspension system might be a more cost-effective alternative for the other services… Among potential issues for congressional consideration are the status of almost 5,000 MRAPS in Afghanistan that are reportedly not being used because of their size and weight.”

In terms of overall budgets:

“Through FY2010, Congress appropriated $34.95 billion for all versions of the MRAP. In March 2010, DOD reprogrammed an additional $3.9 billion from the Overseas Contingency Operations fund to MRAP procurement. Congress approved an additional $1.2 billion for MRAP procurement, included in the FY2010 Supplemental Appropriations Act (P.L. 111-212). The full FY2011 DOD budget request of $3.4 billion for the MRAP Vehicle Fund has been authorized by the House (H.R. 5136).”

Aug 17/10: DoD Buzz reports that the US Army’s latest Tactical Vehicle Strategy looks like bad news for the JLTV, with small buys spaced over time to equip deployed units. Bottom line?

“Here’s the basic plan. Overall, the Army will shrink its fleet of HUMVEEs, MRAPs and medium trucks to 244,000 by 2025 from its current 260,000. How? The service will rid itself of 4,000 of the hardest to maintain and most beat up MRAPS by 2025. It will scrap the 28,000-strong M35 fleet and replace it with new FMTVs for a fleet total of 76,000. That will mean a total reduction of 4,000 trucks. The HUMVEE fleet will shrink the most, going from 101,000 to 35,000 by 2025. But there appears to be one big hole in the Army plan. It does not project how many Joint Light Tactical Wheeled Vehicles it will be. The strategy’s answer: TBD.”

The JLTV competes for a niche similar enough to the M-ATV’s that its loss could be the M-ATV’s gain. See the full Army Tactical Vehicle Strategy [PDF].

Aug 13/10: EFP kits. A $40.8 million firm-fixed-price contract for 292 explosively formed penetrator M-ATV protection kits. EFP land mines use a shaped charge to instantly forge a metal penetrator jet that is fired into the side or bottom of a passing vehicle.

Work will be performed in Oshkosh, WI, with an estimated completion date of May 31/12. US Army TACOM, AMSCC-TAC-ADCA in Warren, MI solicited 5 bids, with 5 bids received in the original program (W56HZV-09-D-0111).

Aug 13/10: Support. An $18 million firm-fixed-price contract for 59 field service representatives for 708 months, to be located in Afghanistan and locations in the contiguous U.S. to support the M-ATV. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. US Army TACOM, AMSCC-TAC-ADCA in Warren, MI solicited 5 bids, with 5 bids received in the original program (W56HZV-09-D-0111).

August 1/10: Combat report. Voice of America reports that the troops like the M-ATV a lot, but adds that some of its design features create maintenance issues:

“Staff Sergeant Richard Green, an 82nd Airborne Division mechanic, found this out first-hand when he accidentally damaged his unit’s first M-ATV. “There’s a nut on the inside of the oil pan. The bolt came out. But the nut was not welded corectly to the oil pan, so the nut fell off. The bolt comes out and there was no way to hold the oil in the pan. So we had to take the engine pack out and replace it,” he said… The Pentagon transports them by air in order to meet the high demand, adding a 10-percent premium to the vehicle’s cost… On a 747 freighter, there are just centimeters of clearance between the M-ATVs and the plane’s sides. In combat, the frontline soldiers don’t care about the M-ATV’s logistical burden. They only care that it’s safer and better-protected than other vehicles.”

July 2/10: C4ISR/Power kits. An $8.75 million firm-fixed-price contract for 1,750 kits (Command, Communications, Computers, Intelligence, Surveillance and Reconnaissance suite and battery upgrade/silent watch) for Operation Enduring Freedom upgrades on the M-ATV. The silent watch kits allow M-ATV crews to run the vehicle’s advanced sensors and other electronics, without having to run the engine all the time in order to handle the current. That makes less noise, which is a big tactical improvement. It also saves fuel, in an environment where it costs $7 in fuel just to haul $1 worth of fuel to the front lines.

Work is to be performed in Oshkosh, Wis., with an estimated completion date of May 31/12. TACOM solicited 5 bids, with 5 bids received (W56HZV-09-D-0111). See also Feb 19/10 entry.

June 1/10: +421 SOCOM. A $66.9 million firm-fixed-price contract, covering 22 engineering change proposal modifications to incorporate into 421 M-ATVs. Work will be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited for the original contract, with 5 bids received (W56HZV-09-D-0111).

It turns out that these changes will produce a 4th M-ATV variant, for US Special Operations Command (SOCOM). To date, SOCOM’s blast-resistant fleet has involved BAE’s RG-31s and RG-33s, and the RG-33s are being upgraded with Oshkosh’s TAK-4 independent suspension system.

The M-ATV SOCOM variant features a modified cargo deck, intended to accept swap-ins of specialized equipment, with the rear storage accessible through an armored cargo access hatch in the passenger capsule. These vehicles will also have a larger front windscreens for increased visibility. The M-ATV SOCOM will be cut in on Oshkosh manufacturing lines in August 2010, and are scheduled to be delivered between September and November 2010. See also Oshkosh release.

M-ATV SOCOM

June 1/10: Check-6. A trio of contracts worth about $46.6 million, covering the purchase and installation of 3,137 Check-6 rear view sensor systems to the M-ATV. Note that Check-6 is a BAE Systems product. In all cases, the estimated completion date is May 31/12. Five bids were solicited for the original contract, with 5 bids received (W56HZV-09-D-0111).

A $20.8 million firm-fixed-price contract for 1,400 systems. Work will performed in Oshkosh, WI.

A $15.5 million firm-fixed-price contract for 1,039 systems. Work will performed in Oshkosh, WI.

A $10.4 million firm-fixed-price contract for 698 systems. Work will be performed in Oshkosh, WI (50%), and McConnellsburg, PA (50%).

May 20/10: RPG kits. A $72.7 million firm-fixed-price contract for 1,460 M-ATV protection kits, designed to defend against the basic rocket propelled grenade anti-tank weapons. It also includes spares: 45 M-ATV prescribed loads lists and 8 deprocessing spares sets. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited for the original contract, with 5 bids received (W56HZV-09-D-0111).

May 20/10: EFP kits. A $68.9 million firm-fixed-price contract for 509 explosively formed penetrator protection kits, and 12 months of an M-ATV field service representative in the continental U.S. EFPs are specially-shaped mines that are best thought of as an instant, one-shot cannon attack. The shaped charge creates a metal dart when it explodes, and fires it into the side or bottom of a vehicle.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received (W56HZV-09-D-0111).

May 19/10: RPG kits. $93.2 million in firm-fixed-price contract orders for another 2,401 M-ATV protection kits, designed to defend against the basic rocket propelled grenade anti-tank weapons that are common in Afghanistan.

The day’s announcements divide the purchase into a $21.5 million firm-fixed-price contract for another 554 kits, and $71.7 million for another 1,847 kits. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. TACOM, CCTA-ADCA in Warren, MI solicited 5 bids, with 5 bids received (W56HZV-09-D-0111).

April 27/10: Support. Oshkosh Defense announces a pair of awards for more than $19 million from the U.S. Army TACOM Life Cycle Management Command (LCMC), to provide in-theater support for MRAP All-Terrain Vehicles (M-ATV) in Afghanistan. See the $9.3 million April 9/10 award for 29 Field Service Representatives; this announcement implies a similar 2nd award, as it describes “an additional 60 Oshkosh field service representatives (FSR) that will provide support in Afghanistan through May 2011.” See also Oshkosh Defense release.

April 21/10: NIKed. The US Army announces M-ATV related technology experiments, as part of its Brigade Combat Team Modernization Increment 1 fielding program:

“The U.S. Army has outfitted a handful of Mine Resistant Ambush Protected, more commonly referred to as MRAP, vehicles with Network Integration Kits designed to give the bomb-defeating vehicles the ability to share real-time information such as sensor data from robots and UAVs while on-the-move in combat… To date, five M-ATVs, and six MRAPs have been outfitted with NIKs, Army officials said; The MRAPs with NIKs will deploy to Afghanistan with the first unit equipped with Increment 1 technologies… The NIKs, now being built onto MRAPs and M-ATVs at Fort Bliss, Texas, are engineered with technology that can receive and distribute data, voice, video and images across the force using multiple high bandwidth waveforms; they consist of software-programmable Joint Tactical Radio Systems (JTRS) such as the Ground Mobile Radios (GMR), a”dual-enclave” Integrated Computer System (ICS) built to handle classified and unclassified information, and a Blue Force Tracking display screen. The software and operating systems are connected through use of a middle ware called System of Systems Common Operating Environment (SOSCOE)… The networked MRAPs and M-ATVs will particpate in a large scale test later this year.”

NIK/ IBCT tests

April 20/10: CROWDS prep. An $11.1 million “firm-fixed-price contract for the procurement of 1,037 Remote Weapon System / Crew Remote Operated Weapons System final production configuration for the Mine Resistant Ambush All Terrain Vehicle.”

What this actually means is that they’re paying Oshkosh Defense to set their M-ATV patrol vehicles up so that everything is in place to accept a CROWS remotely-operated gun system: power, electronic interlinks, structural support, etc. The CROWS systems themselves are provided independently, as Government-Furnished Equipment. US Army TACOM in Warren, MI says that 5 bids were solicited, with 5 bids received (W56HZV-09-D-0111). See also Oshkosh Defense release.

April 14/10: RPG kits. A $68.7 million firm-fixed-price contract for 1,770 rocket propelled grenade protection kits. Oshkosh will install these kits on the production lines, and the Space and Naval Warfare Systems Command (SPAWAR) will install the kits on previously delivered vehicles. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received by US Army TACOM, CCTA-ADCA in Warren, MI (W56HZV-09-D-0111). See also Oshkosh Defense release.

April 9/10: Support. A $9.3 million firm-fixed-price contract covers 29 field service representatives and 348 person-months of M-ATV services to support Afghan operations. Work will be complete in May 31/12. Five bids were solicited with 5 bids received (W56HZV-09-D-0111).

Check 6

Check 6
(click to view full)

March 26/10: RPG kits. A $41.9 million firm-fixed-price contract for 1,080 rocket propelled grenade protection kits. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received by US Army TACOM, AMSCC-ASCA in Warren, MI (W56HZV-09-D-0111).

March 26/10: Check 6. BAE Systems announces a $45 million multi-year contract to provide Oshkosh with Check-6 rear-view camera lights to equip 2,399 M-ATVs. See Dec 29/09 entry for the original contract.

March 22/10: Canada. Oshkosh Defense and General Dynamics Land Systems-Canada announce that they’ll offer Oshkosh’s blast-resistant M-ATV for Canada’s 500-600 vehicle TAPV competition, and Oshkosh’s Medium Tactical Vehicle Replacement (MTVR) trucks in Canada’s Medium Support Vehicle System (MSVS-SMP) truck program. Both vehicle types use Oshkosh’s proprietary TAK-4 independent suspension system, for off-road mobility. This consortium is considered to be a leading contender, in part because of GDLS’ existing armored vehicle plant in London, ON.

Oshkosh will serve as the prime contractor for both programs. General Dynamics Land Systems Canada will provide systems integration and testing support for the vehicles, as well as the complete spectrum of in-country sustainment support. Oshkosh uses Valley Associates to provide marketing and business development in Canada, which is why the vehicles display in the Valley Associates booth during CANSEC 2010 in June. Oshkosh | CANSEC announcement | Defence Watch.

UPDATE: Oshkosh lost to a heavier variant of Textron’s M1117.

March 10/10: CROWS prep. Oshkosh Corp. in Oshkosh, WI receives a $10.4 million firm-fixed-price contract for 1,401 M-ATV RWS kits that will let the vehicles support CROWS remote weapon systems. CROWS systems pack advanced sensors and machine guns, and can be controlled from inside the vehicle using a joystick and screen.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. TACOM, CCTA-ADCA in Warren, MI solicited 5 bids, with 5 bids received (W56HZV-09-D-0111). See also Oshkosh Defense release.

March 5/10: Support. Oshkosh Defense announces 3 awards valued at more than $35 million in total for M-ATV upgrades and in-theater support.

They include 2 awards totaling more than 6,400 M-ATV Self Protection Adaptive Roller Kits (SPARKS) upgraded interface brackets. The brackets allow soldiers to attach advance mine rollers to the vehicles. The US government has requested changes to SPARKS, and the new brackets will allow the upgraded systems to be fitted on M-ATVs. Upgrade kits will be shipped to the Defense Distribution Depot Red River in Texarkana, TX, in June 2010. The government will then ship the brackets to receiving units in theater for installation.

Those installations will be supported by an expanded roster of field service representatives (FSR) in-theater. A 3rd contract will place 18 additional Oshkosh in Afghanistan, and 6 in Iraq, at bases that require them. U.S. Army TACOM Life Cycle Management Command (LCMC) manages these contracts.

Feb 24/10: Oshkosh unveils 2 new M-ATV variants at the AUSA 2010 convention: an ambulance variant, and a utility variant designed to haul cargo. Oshkosh release

Feb 23/10: +1,460. A $640 million contract for 1,460 M-ATVs. Oshkosh says it has received awards valued at more than $4.74 bilion for 8,079 M-ATVs, as well as spare parts kits and aftermarket in-theater support.

Work is to be performed in Oshkosh, WI with an estimated completion date of May 2012. Five bids were solicited with 5 bids received (W56HZV-09-D-0111).

Israel’s Plasan secured a $170 million subcontract from Oshkosh to supply vehicle protection kits for the 1,460 M-ATVs, the Israeli newspaper Haaretz reports. The subcontract brings to 5,000 the number of vehicles Plasan has armored for the Americans since June 2009, for total revenues of $586 million. All told, Plasan has sold $940 million worth of armor kits to the U.S. military, for 8,079 vehicles. Oshkosh release | Ha’aretz report.

Feb 19/10: C4ISR/Power Retrofits. A $52.1 million firm-fixed-price contract for 1,451 retrofit kits for command, control, communications, computers, intelligence, surveillance and reconnaissance suite and battery upgrade/silent watch. Oshkosh says the total potential order is more than 2,090 upgrade kits, which will include communications hardware, jammer systems, tracking technology, driver vision enhancement for safer operation at night, and the aforementioned “silent watch” capability.

The latter item points to an ongoing issue with advanced long range day/night sensors in overwatch roles, and modern communications gear. They often consume so much power that engines have to be kept running, just to power all of the electronics. That’s fuel-expensive, in a theater where it takes $7 in fuel to deliver $1 worth to the front lines. It also tends to remove tactical surprise in key situations, especially in already-difficult urban terrain.

Work is to be performed in Ishkosh, WI, with an estimated completion date of May 31/12. Five bids were solicted with 5 bids received by TACOM in Warren, MI (W56HZV-09-D-0111). Oshkosh release.

Feb 5/10: EFP kits. A $84.7 million firm-fixed-price contract for the partial exercise of the option for 627 M-ATV explosively formed penetrator (EFP) kits. The Oshkosh-supplied kits will include EFP armor to protect against those shaped-charge land mines, base door armor, and a door-assist mechanism.

Delivery of the kits is expected to begin in April 2010, and be complete by the end of August 2010. The add-on armor kits will include EFP armor, base door armor and a door-assist mechanism.

Work is to be performed in Oshkosh, WI with an estimated completion date of May 31/12. 5 bids were solicited with 5 bids received (W56HZV-09-D-0111). Oshkosh Defense release

Jan 25/10: Support. Oshkosh announces 2 delivery orders valued at $325.7 million from the U.S. Army TACOM LCMC to supply spare parts and repair kits for the MRAP All-Terrain Vehicle (M-ATV). Deliveries are expected to begin in August 2010, and to be complete by the end of January 2011. DefenseLINK breaks down the orders as:

A $258.2 million firm-fixed-price contract to exercise the option for 90 lots of authorized stockage list kits, 90 lots of prescribed load list kits, 23 each deprocessing spare kits, and 132 lots battle damage repair kits for the M-ATV. Work is to be performed in Oshkosh, WI (50%) and McConnellsburg, PA, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received by TACOM, CCTA-ADC-A in Warren, MI (W56HZV-09-D-0111).

A $67.5 million firm-fixed-price contract for a partial exercise of an option: 2 lots of authorized stockage list kits, 2 lots of prescribed load list kits, and 65 lots of battle damage repair kits for the M-ATV. Work is to be performed in Oshkosh, WI (50%) and McConnellsburg, PA, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received by TACOM, CCTA-ADC-A in Warren, MI (W56HZV-09-D-0111).

To date, Oshkosh says it has received awards valued at more than $3.9 billion to deliver 6,619 M-ATVs, as well as spare kits and aftermarket in-theater support.

Jan 21/10: Support. Oshkosh announces 4 awards from the US Defense Logistics Agency, valued at $89 million, for its M-ATVs and FHTV heavy trucks.

Oshkosh will supply M-ATV spare parts, including engines, transmissions, transfer cases and alternators. Work under the orders is expected to be completed by October 2010. Oshkosh is providing the M-ATV’s spare parts to the DLA to be used as in-the-field replacements after the original vehicle parts have been consumed. These parts will ship without delay, to help maintain readiness rates in theater. Discussions with Oshkosh representatives indicate that the M-ATV orders are worth about $50 million.

Jan 6/10: Radios. Harris Corp.’s RF Communications Division in Rochester, NY received orders totaling $119 million to supply Joint Tactical Radio System (JTRS)-approved Falcon III AN/PRC-152-C handheld radios with the RF-5980-SA001 vehicle amplifier adapters for the Mine Resistent Ambush Protected (MRAP) all-terrain vehicle (M-ATV).

Separate contracts for items like these help illustrate what is meant by the term “government furnished equipment.” The AN/PRC-152 [PDF] provides M-ATV users with multiband Single Channel Ground and Airborne Radio System (SINCGARS) and Demand Assigned Multiple Access (DAMA) satellite communications interoperability in the 30-512 MHz frequency bands. It is just one aspect of the communication suite that equips each M-ATV.

Jan 6/10: Delivery options. At a Pentagon press conference, Press Secretary Geoff Morrell provides an update regarding the M-ATV program. He says that higher-capacity sealift options aren’t being considered for getting M-ATVs that currently sit in the USA into Afghanistan (via Karachi or Gwadar, Pakistan, then overland), even though the drawdown from Iraq and surge to Afghanistan are straining available transport capacity:

“We are at now, as of January the 5th – and I want to double-check these – we were at 239 [M-ATVs] delivered, 164 fielded, 12 awaiting transport. And then there are obviously many more vehicles than that that have been produced. And as they vie for space for airlift and absorption in Afghanistan, they are being used, many of them, for training purposes domestically.

But we are now, as we are in the midst of this surge, going to be dealing with this herculean effort of trying to get not just 30,000 additional forces over to Afghanistan, but getting all their equipment as well. So this is going to be a real — a real test of our TRANSCOM [Transportation Command] folks, as well as CENTCOM. And they have a priority list based, you know, in terms of space available, what has the top priority to flow in at what time.

I can tell you this. It’s our goal that come this spring, we’ll be sending over about 500 a month.

Q. So when would sealift begin? Is it this —

MR. MORRELL: I couldn’t – no, I don’t think we would do – I don’t think we’re at the point where we’d do sealift, but we can check on that for you.”

Oshkosh M-ATV

Afghan winter delivery
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Dec 29/09: Check-6 install. Oshkosh Corp. in Oshkosh, WI receives a $33.9 million firm-fixed-price contract. This contract is for a change order modification for 2,277 Check-6 rear view sensor systems, to be fitted to M-ATV vehicles (q.v. March 26/10, Dec 29/09 entries). BAE’s Check-6 tail-light duplicates a feature found in some civilian cars, which uses a rear camera to show the rear of the vehicle and objects behind it on a screen. Unlike civilian camera-screen combinations, however, Check-6 tail lights are derived from BAE Systems’ expertise with weapon sights. They work in infrared as well as visible light, making them useful for noticing people as well as obstacles, and improving awareness in darkness, sandstorms, and other difficult situations. They install as a complete tail-light assembly, and require no drilling or welding.

Work is to be performed in Oshkosh, WI (50%), and McConnellsburg, PA (50%), with an estimated contract completion date of May 31/12. Work is actually expected to begin in March 2010, and be complete in May 2010. Five bids were solicited, with 5 bids received by TACOM, AMSCC-TAC-ADCA in Warren, MI (W56HZV-09-D-0111). See also Oct 2/09 entry, plus Oshkosh release | “Check 6! Now a Possibility for Vehicles, Too.”

Dec 28/09: Sub-contractors. Ceradyne in Costa Mesa, CA announces that it received a multi-million dollar blanket purchase order from Plasan Sasa Ltd. in Israel for the production of armor components for the MRAP All Terrain Vehicle (M-ATV). Ceradyne plans to produce these parts in its expanded armor assembly plant in Irvine, CA for delivery to prime contractor Oshkosh to assemble the components and deliver the M-ATV to the government.

All manufacturing procedures for these M-ATV components have been approved, and Ceradyne production commenced this month. It is anticipated that production and delivery will continue throughout 2010.

Dec 24/09: Support. Oshkosh receives a maximum $22.2 million total set-aside, sole-source, undefinitized delivery-order contract for M-ATV sustainment spare parts. The date of performance completion is Oct 2/10. The Defense Logistics Agency in Warren, MI manages the contract (W56HZV-09-D-0111-VD01).

Dec 24/09: EFP kits. Oshkosh Defense announces an order from the U.S. Army Tank-automotive and Armaments Command Life Cycle Management Command (TACOM LCMC) to supply “more than 170” M-ATV explosively formed penetrator (EFP) armoring kits through April 2010, and 800 rocket-propelled grenade (RPG) kits through May 2010.

Uncharacteristically, Oshkosh’s release comes in advance of the Dec 29/09 Pentagon DefenseLINK announcement, which cites a $54.3 million firm-fixed-price contract for 800 RPG armoring kits and 172 EFP kits as “the partial exercise of an option.” It offers May 31/12 as the formal end of contract date. Five bids were solicited, with 1 bid received by US Army TACOM’s AMSCC-TAC-ADCA in Warren, MI (W56HZV-09-D-0111). Oshkosh Defense is teamed with Plasan North America to provide the M-ATV’s armoring solutions.

The US military, and its contractors, will not discuss details regarding these kits. EFPs are a form of land mine that uses the explosion to form a slug from its copper lining, creating what is in effect an impromptu tank sabot shell that fires into the victim vehicle. Rocket Propelled Grenades like the ubiquitous RPG-7 are bazooka-like anti-tank rockets with a shaped charge warhead. The RPG threat are usually addressed by “cage armor” slats like BAE’s LROD, which are not 100% effective, or by Explosive Reactive Armor tile sets that are shaped to fit the vehicle. Less conventional approaches like Tarian cloth armoring are also beginning to emerge.

Dec 22/09: Industrial. Oshkosh announces that it has reached the production rate of 1,000 M-ATV vehicles per month, ahead of schedule. The milestone was reached on Dec 18/09, and Oshkosh reached the milestone by using production capacity at existing manufacturing facilities in Oshkosh, WI and McConnellsburg, PA. Production will continue at this rate of 1,000+ vehicles per month through May 2010, when all current orders would be filled.

Dec 10/09: +400. A $175.4 million firm-fixed-price, indefinite-delivery/ indefinite-quantity contract exercises an option on Delivery Order #0003, and buys another 400 M-ATV vehicles and associated basic items. Work is to be performed in Oshkosh, WI (50%), and McConnellsburg, PA (50%), with a formal contract completion date of May 31/12. The original contract solicited 5 bids, and received 5 (W56HZV-09-D-0111). This is the option mentioned in the Nov 11/09 entry.

To date, Oshkosh has received 6 awards valued at about $3.33 billion; when a contract for 25 test vehicles is included, they will deliver a total of 6,644 M-ATVs. The company has ramped up production to achieve 1,000 vehicles per month in December 2009, and this new award will extend production into May 2010. See also Oshkosh release.

Nov 30/09: #1,000. Oshkosh hands the 1,000th MRAP All Terrain Vehicle (M-ATV) over to the U.S. Armed Forces, at a ceremony in Oshkosh, WI. Marine Corps Systems Command’s commander Brig. Gen. Michael Brogan, and the MRAP Joint Program Office’ M-ATV product manager Lt. Col. Coll Haddon, were the keynote speakers. Oshkosh release.

1,000 delivered

Nov 19/09: Training. The way Army vehicles must be driven, and where they must be driven, means that the ability to get out of a vehicle quickly matters almost as much as what the vehicle can do for while you’re in it. Oshkosh Defense announces received a $5.6 million firm-fixed-price contract from the U.S. Army for the procurement of 26 “egress trainer cabin modules” for the Oshkosh M-ATV, and initial spare parts for a stateside training and certification standard program.

The modules are simulators that can train soldiers to get out of an M-ATV vehicle, even if it is flipped or in otherwise abnormal situations. a shift in Army thinking has encouraged M-ATV training to take place stateside versus in theater. The M-ATV cabin modules will be manufactured at the company’s facilities in McConnellsburg, PA.

Nov 19/09: Industrial. Oshkosh meets the November M-ATV production requirement ahead of schedule, marking the 5th consecutive month. Oshkosh says that it will continue to increase production to meet December’s requirement of 1,000 vehicles, with output remaining at that high level through April 2010.

Nov 11/09: +1,000. Oshkosh announces an additional $438 million, 1,000 vehicle order from the U.S. Army Tank-automotive and Armaments Command Life Cycle Management Command (TACOM LCMC). This is the 5th award Oshkosh has received to supply M-ATVs, and brings total orders to 6,219 vehicles and more than $3.2 billion. An option for 400 more M-ATVs and Basic Items of Issue is also included in this delivery order, which would bring the production total to 6,619.

Nov 11th is the Veteran’s Day holiday, so the Pentagon doesn’t announce the firm-fixed-price contract until Nov 12/09. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited in the original contract, with 5 bids received by the U.S. Army TACOM Contracting Center AMSTA-TAC-ATBC in Warren, MI (W56HZV-09-D-0111).

Nov 11/09: Sub-contractors. BAE Systems announces a “multi-million dollar” sub-contract from Plasan North America to provide M-ATV armoring kit components. Work on the contract will begin this month at BAE Systems’ production facilities in Fairfield, OH. Tony Russell, president of BAE Systems’ Security & Survivability business, said:

“The partnership between BAE Systems and Plasan represents the first of what we believe will be many collaborative efforts between our two companies.”

Nov 10/09: Industrial. Oshkosh announces that it beat October 2009’s M-ATV delivery schedule of 385 vehicles, producing more than 435 vehicles during that month. This marks the 4th consecutive month Oshkosh has beaten the schedule, as it ramps up toward a planned production rate of 1,000 vehicles per month.

Oct 28/09: 2010 budget. President Obama signs the FY 2010 defense budget. That budget includes $6.656 billion in funding for MRAP vehicles, $1.2 billion above the Pentagon’s original request. Significant chunks of that funding will be devoted to M-ATV purchases. White House | House-
Senate Conference Report summary [PDF] & tables [PDF] | Pentagon AFPS article.

Oct 27/09: Support. Oshkosh announces 2 M-ATV contracts valued at more than $28 million. They include a $16 million contract from the U.S. Defense Logistics Agency (DLA) for spare parts, and a $12 million contract from rom the U.S. Army Tank-automotive and Armaments Command Life Cycle Management Command (TACOM LCMC) for field service representatives (FSR) to support the M-ATV program in-theater through September 2010.

Oshkosh expects to complete production of the current M-ATV contract for 5,219 vehicles in March 2010.

Oshkosh M-ATV

Kandahar: M-ATV arrives
(click to view full)

Oct 22/09: An initial 8 M-ATVs arrive in Kandahar by aerial transport. These vehicles will be used to train drivers and mechanics from units selected to receive M-ATVs.

Note that earlier Pentagon announcements indicated M-ATVs in theater at the end of September, whereas this release places the initial use date into late October and tags it as a training set. One possibility is that the initial shipments were Special Forces vehicles. Another is that this announcement refers only to one Afghan sector, and that eastern sectors may have received the vehicles first. Pentagon DVIDS.

Oct 12/09: Australia. Oshkosh announces that it will be submitting its M-ATV and Sandcat vehicles for Australia’s PMV-L component of Overlander. Their partners in these 2 proposals are Plasan SASA, Ltd., who supplies the armoring solutions for both vehicles and developed the Sandcat/ Caracal; and local Oshkosh division JLG Australia, who will assist in manufacturing the vehicles and handle through-life support.

Australia has also indicated that they will be continuing onto the next phase of the American JLTV competition, which does not presently include these Oshkosh vehicles. This is for the made-in-Asutralia option.

UPDATE: Oshkosh lost to Thales Australia’s Hawkei as the made-in-Australia contender.

Oct 9/09: +923. Oshkosh Corp. in Oshkosh, WI receives a $408.4 million firm-fixed-price contract for procurement of another 923 MRAP All Terrain Vehicles (M-ATVs) and aftermarket parts package that includes basic issue items. This brings total announced M-ATV orders to $2.76 billion for the full expected amount of 5,244 vehicles – a total that includes unannounced government orders for 25 test vehicles.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. The company plans to ramp production up to 1,000 vehicles per month in December 2009, and continue at that level through at least March 2010. Five bids were solicited for the original contract, with 5 bids received by TACOM, AMSCC-TAC-ADCA in Warren, MI (W56HZV-09-D-0111). See also: Oshkosh release.

Oct 5/09: Sub-contractors. SCHOTT DiamondView Armor Products LLC exhibits its DiamondView transparent armor window technology at AUSA. The DiamondView windows were selected for Oshkosh’s M-ATVs, and use a transparent glass-ceramic combination. It is hoped that DiamondView windows will be able to reduce lifecycle costs normally associated with windows delaminating, discoloring or peeling. The firm has been a defense industry supplier for 40 years, and currently holds world records for producing the world’s thinnest piece of glass (0.025mm, for medical technology and electronics), and the world’s largest piece of glass (8m tall, for astronomy).

In order to fill the Oshkosh contract, SCHOTT DAP has ramped up manufacturing at both its Boothwyn, PA and Vincennes, IN production facilities. The Vincennes/ now County facility currently processes and finishes glass-ceramic cooktops and flat glass for the home appliance industry, but the firm will invest $7.2 million over the next few years to add the transparent armor line. The Indiana Economic Development Corporation offered SCHOTT North America up to $2.32 million in performance-based tax credits and up to $50,000 in training grants based on the company’s job creation plans, and the city of Vincennes will consider additional property tax abatement at the request of the Knox County Development Corporation. Hiring is underway, and the company expects to add more than 200 employees at peak production. SCHOTT DiamondView release | SCHOTT Vincennes release.

Oct 2/09: Check-6. Oshkosh announces a $33 million award from the U.S. Army Tank-automotive and Armaments Command Life Cycle Management Command (TACOM LCMC) to supply a rear mounted, infrared-enabled camera system on more than 2,200 MRAP All Terrain Vehicles (M-ATV).

The camera system has been deployed on other MRAPs. It integrates with existing vehicle video displays to provide a 40-degree vertical and 54-degree horizontal field of view. The system uses an infrared camera core in an LED-equipped tailgate assembly, and provides visibility through dust, obscurants and incremental weather in day and night operations. We all know drivers who could use one of these; on a battlefield they can save your life, as well as your vehicle bumper.

Oct 2/09: Industrial. A release from the Marines says that M-ATV vehicles have started to flow from Oshkosh to US Navy Space and Naval Warfare (SPAWAR) Systems Center (SSC) Atlantic. Oshkosh delivers the base vehicle, but modern military vehicles have a wide array of electronics and equipment to install, from jammers, to radios and other communications devices, to weapons like RWS turrets. The cost adds up, and so does the time required to install everything. According to M-ATV Joint Program Executive Officer, Marine Corps Brig. Gen. Michael Brogan, they’re using lessons learned from the MRAP program to speed up delivery to the front lines – something that became a problem early in the MRAP program:

“We were able to feed back to Oshkosh specific bracketry, racks and cabling so all that can be installed in the vehicle during manufacture; which means we dont have to do it at SPAWAR. The goal was to push as much of that work that was getting done at SPAWAR, particularly the touch labor, upstream into the manufacturing process. Because we knew it going into this, we were able to include it into the design. That clearly is one of the lessons learned from Baseline MRAP that will speed the process at Charleston.”

Oct 1/09: Industrial. Oshkosh announces that they have exceeded M-ATV delivery requirements for the 3rd consecutive month. The September 2009 production target of 100 vehicles was met on Sept 22/09.

FY 2009

Oshkosh M-ATV

Oshkosh M-ATV
(click to view full)

Sept 29/09: The Pentagon announces that the first Oshkosh M-ATVs have been deployed to Afghanistan.

Deployment

Sept 14/09: +352. Oshkosh Corp. in Oshkosh, WI receives a $189.1 million firm-fixed-price IDIQ contract for another 352 MRAP All Terrain Vehicles, and aftermarket parts packages that include Basic Issue items (35 LLO), Authorized Stockage (14 LO), Prescribed Load (14 LO), and Battle Damage and Repairs (14 LO). This brings total announced M-ATV orders to $2.31 billion for 4,296 vehicles.

Work is to be performed in Oshkosh, WI, with an estimated completion of May 31/12. Five bids were solicited, with 5 bids received by TACOM, AMSCC-TAC-ADCA in Warren, MI (W56HZV-09-D-0111). See also Oshkosh release.

July 31/09: +1,700. Oshkosh Corp. in Oshkosh, WI receives another M-ATV order. The $1.064 billion firm-fixed-price contract modification exercises an option for another 1,700 M-ATVs, Field Service Representative Support, and associated parts support packages to include Authorized Stockage Lists (ASL), Prescribed Load List (PLL), Reprocessing Spares, Battle Damage Repair parts (BDR) and Basic Issue Items (BII).

This order raises its total to $2.12 billion for 3,924 vehicles. They also announce that Oshkosh has exceeded the July 2009 delivery schedule of 45 M-ATVs by delivering 46.

Vehicles will be provided to the US Marine Corps, Army, Special Operations Command and US military testing. Vehicles and parts support packages will be fielded to Afghanistan in support of Operation Enduring Freedom. Field Service Representatives will be providing support in Kuwait and Afghanistan.

Work is to be performed in McConnellsburg, PA, with an estimated completion date of July 31, 2010. U.S. Army TACOM LCMC in Warren, MI manages this contract (W56HZV-09-D-0111, delivery order #0002, modification 02).

June 30/09: +2,244. Oshkosh Corporation. in Oshkosh, WI receives a $1.056 billion firm-fixed price delivery order (W56HZV-09-D-0111, #002) for of 2,244 MRAP All Terrain Vehicles (M-ATVs), Basic Issue Items, Field Service Representative Support, Equipment, Engineering, Authorized Stocking List Parts Packages and Prescribed Load List parts packages. The US Army Tank Automotive Command in Warren, MI manages this contract.

Stars and Stripes reports that the first M-ATV vehicles will be fielded to Afghanistan beginning in October 2009. The challenge will be getting them there. US Marine Corps Brig. Gen. Michael Brogan, head of Marine Corps Systems Command:

“We are flowing additional forces into Afghanistan right now, Army brigade combat teams as well as Marines units, and so the air bridge into Afghanistan is completely full.”

While the military sorts out its transport options, Oshkosh Chairman & CEO Robert G. Bohn issued an unequivocal statement, and an implicit offer to other firms:

“Due to the urgent need of our Armed Forces for a survivable and highly mobile vehicle, our Corporations number one priority is meeting the Department’s accelerated delivery schedule of the Oshkosh M-ATV. Oshkosh Corporation will put whatever resources are necessary to meet or exceed the government’s delivery schedule. While we believe we can meet or exceed the government’s current delivery requirements, we intend to enter into discussions with other manufacturers [emphasis DID’s] to determine if they can assist in the production of the Oshkosh M-ATV.

…our full-service aftermarket support network will be available with replacement parts, technical support, and repair or refurbishment services.”

Oshkosh Corporation is expected to eventually produce up to 1,000 vehicles a month, and plans to reach that monthly mark by December 2009. Efforts began even before the contract award. Oshkosh Defense President Andy Hove was quoted in Oshosh’s release, saying that firm had already begun daily production of Oshkosh M-ATVs on their flexible manufacturing line, a few weeks prior to the decision, after making “significant” investments in materials. Subsequent discussions with Oshkosh clarified that unusual step, and the thinking behind it. Andy Hove:

“As I said, our top priority is the delivery these vehicles to the Soldiers and Marines who need them. But we also knew that there would be a market for our offering should it not have been selected. Additionally, the early M-ATV production was a part of our pre-award production and engineering investments. We felt it was crucial to do what we could, in advance of a possible award, to ensure these vehicles would be delivered to the warfighters in Afghanistan as soon as possible. We also had conducted more than 7,500 miles of independent testing of our vehicle, separate from the government’s evaluation of our production-representative vehicles.”

See also: US Marine Corps | Oshkosh release | DoD Buzz | Stars and Stripes | UPI | York Daily Record.

M-ATV base contract

June 30/09: Navistar and Force Protection both announce their disappointment at their M-ATV loss, while reiterating their firms’ strong points for investors.

June 2/09: The Pentagon’s Joint Requirements Oversight Council approves a plan for 5,244 M-ATVs to the US Army (2,598), Marine Corps (1,565), Special Operations Command (643), US Air Force (280) and the Navy (65). An additional 93 vehicles would be set aside for testing. Source.

May 15/09: USMC Commandant General James T. Conway speaks at the Center for Strategic and International Studies (CSIS) think tank. An excerpt [PDF]:

“We are seeing an increasing sophistication on the part of the IED [land mines]… We are looking at an MRAP ha has greater off road capability because you do not have the road network hat you have in Iraq. You become fairly predictable, fairly easy to plot if you’re always going to be on those roads. Our MRAPs, and we have about 2,000 of them plus in the Marine Corps, don’t do that well off road. Now the favorite vehicle in Afghanistan today is the seven-ton truck, the MTVR. In an innovative fashion, our engineers and our people at Quantico said, let’s put the suspension of the MTVR on our CAT-1 MRAPs and see how it does. Well, it did pretty well… Now, when we went to blow it up it did not perform do well because we created additional space and surface area underneath the vehicle. We have now blown it up three times. The third time looked pretty good… We will have it in the hands of our troops potentially by mid-summer. It will cut cost. For the long-term utility of our CAT-I [4×4] MRAPs, which is mostly what we own… we have a much more multi-capable vehicle for the long term.

We are not divorcing ourselves from the MATV program at this point… We are going to follow both with interest, and we will see where we want to park our monies and our effort as both these vehicles continue to mature.”

May 4/09: The Force Dynamics partnership announces their delivery of 3 additional production M-ATV Cheetah vehicles to the U.S. Army Aberdeen Test and Evaluation Center.

The release adds that Force Dynamics, LLC and Raytheon have agreed to provide a comprehensive command, control, communications, computers, intelligence, surveillance and reconnaissance system (C4ISR) plug-and-play ready architecture for the M-ATV Cheetah, using the C4ISR Department of Defense Architecture Framework (DoDAF). It provides immediate access to services including sophisticated radio switching, networked video, navigation systems, Blue Force Tracking, Counter-Radio Controlled Improvised Explosive Device (RCIED) Electronic Warfare, and weapons systems.

Under the original MRAP program, vehicles required extensive modifications, integration, and testing to fully integrate various C4SIR configurations. This new architecture is designed to make that process much simpler.

The system is also designed to assist with remote monitoring of integrated vehicle and C4ISR systems via one monitoring platform, to offer complete systems status in real time. Remote data transfer, monitoring of platform usage, and capture of failure information are all part of that element, and each M-ATV Cheetah is registered in Raytheon’s Force Logistics System II, which is electronically integrated to the DoD’s current force support systems.

May 1/09: BAE Systems’ entries pass initial testing, as it receives a follow-on contract for 3 more GTS M-ATVs and 3 more USCS M-ATV test vehicles of each type. Other firms that have passed testing and received orders for 3 more vehicles include Force Protection’s Cheetah, Navistar’s Husky, and Oshkosh’s entry.

April 2/09: Navistar Defense, LLC is in discussions with the government over a technicality in the evaluation of the Mine Resistant Ambush Protected (MRAP) All Terrain Vehicle (M-ATV) program. Navistar was required to formalize its request for a review of the evaluation within a certain period of time, and wants its vehicle to be considered for M-ATV. Navistar release.

March 11/09: A Bloomberg report quotes General Dynamics spokesman Ken Yamashita, who said that their M-ATV offer, based on its RG-31 partnership with BAE, “was not accepted… He didn’t say why, and Pentagon spokeswoman Cheryl Irwin said she couldn’t comment.”

That failure still leaves GDLS in contention, via the Force Dynamics partnership’s Cheetah vehicle.

March 6/09: Oshkosh Defense announces a $1 million contract with the U.S. Army Tank-automotive and Armaments Command (TACOM) for government purchase of the 2 production-ready Oshkosh M-ATVs that were delivered on Feb. 23rd. This contract award is one of the required phases in the U.S. military’s evaluation of M-ATV submissions, and is awarded after the delivered vehicles are certified to meet the government’s initial design requirements.

All other M-ATV candidates also receive these awards, with 1 exception – General Dynamics (see March 11/09).

Feb 23/09: M-ATV candidate vehicles are due from vendors for 2 months of testing and evaluation. Several of them announce deliveries on this day: BAE Systems, Force Protection ($1 million contract), Navistar, and Oshkosh.

Feb 19/09: An Oshkosh release claims that its M-ATV team can produce the military’s most probable delivery order of 2,080 M-ATVs “within months of an awarded contract.” The Oshkosh team says that it is able to produce several hundred to 1,000 M-ATVs on a monthly basis, and Oshkosh Defense President John Stoddart adds that:

“Oshkosh’s warm production lines coupled with our mature M-ATV design allow us to ramp up production of this vehicle without impacting our current military programs.”

Of course, the same is true for competitors like BAE and Navistar, both of whom have MRAP production lines that are closing out, and substantial military truck production lines that continue to run.

Jan 15/09: Force Protection, Inc. and General Dynamics Land Systems Inc.’s Force Dynamics, LLC joint venture has focused on delivering Cougar MRAP vehicles, but Force Protection’s Cheetah vehicle had been excluded – until now. The joint venture announces that it has submitted the Cheetah for the U.S. Army’s MRAP All Terrain Vehicle (M-ATV) solicitation.

The Cheetah began development in 2005 has completed Force Protection-sponsored blast testing at the Aberdeen Proving Grounds, MD, and initial mobility and durability testing at the Nevada Automotive Test Center. It has undergone a range of enhancements since it was first developed, including the addition of independent suspension. Force Protection is commencing low-rate production at Force Protection’s Ladson, SC plant.

Jan 9/09: Oshkosh Corporation submits its M-ATV proposal, based on the combat-proven Medium Tactical Vehicle Replacement (MTVR) medium truck chassis. The firm has produced about 10,000 of these trucks for the US Marine Corps, which have been deployed all over the world. Oshkosh release.

Nov 14/08: The US government issues a pre-solitication notice for a subsidiary competition called M-ATV, essentially an “MRAP Lite” bridge buy to the JLTV. FBO pre-solicitation #W56HZV-09-R-0115 states a buy that begins an an expected order of just 2,080 vehicles, but could reach up to 10,000.

M-ATV’s top weight is just 12.5 tons empty, which is heavier than a Hummer or JLTV, but lighter than an MRAP. Even so, the RFP still demands significant protection against both conventional and EFP land mines. A draft issued on Nov 25/08 stated that M-ATV would receive the same top-priority DX production rating employed by the original MRAP program, adding that the first vehicles are expected to be fielded in the fall of 2009.

M-ATV pre-solicitation

Additional Readings

JAGM: Joint Air-Ground Missile Again

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Raytheon/Boeing on JAGM

JAGM infographic
(click to view full)

The AGM-114 Hellfire missile remains a mainstay for the US military and its allies around the world, and efforts to replace it have repeatedly stalled. The Joint Common Missile (JCM) was meant to offer new guidance options, and use on fast jets as well as helicopters and UAVs. It performed well, but was canceled. It returned from the procurement dead as JAGM, a program that has undergone several major changes within itself. While other air forces field fast-jet solutions like MBDA’s Brimstone, JAGM will initially be limited to helicopters and UAVs, as a dual-mode guidance upgrade to current model Hellfire missiles.

The JAGM Program

JAGM Missile Increments

Hellfire cutaway

Hellfire II: what’s next?
(click to view full)

Oddly, the problems faced by Hellfire’s JCM and JAGM successors have been largely unrelated to cost or to performance. Rather, the programs kept getting cut to pay for other things. The Hellfires were seen as good enough to equip American helicopters and large UAVs like the Predator. To compete, new entrants had to fit into a new category. Smaller guided 70mm rockets gained a foothold because more of them could be carried in the same space, while small multi-mode glide bombs found a niche by being launched from the back ramps of cargo aircraft. JAGM was a straight substitute, and that wasn’t interesting enough.

After enough JCM/JAGM missile program cancellations and resurrections to make even Lazarus give up, the US Army looked at its Hellfire stocks, and realized that they’d need something new anyway. In response, they decided to try squaring this circle using an incremental approach, one focused on replacing the most at-risk AGM-114L radar-guided missiles first.

Initial. The JAGM Continued Technology Development phase now aims to create dual-mode laser/radar guidance sections that can equip existing Hellfire II missiles. Essentially, JAGM Increment 1 would create a Hellfire III missile with dual-mode guidance, matched to the AGM-114R’s multi-role warhead and rocket. Initial Army platforms would include the AH-64E Apache attack helicopter, and MQ-1C Gray Eagle UAV. The USMC’s initial platforms will be the AH-1Z Viper attack helicopter and KC-130J Harvest Hawk armed tanker/ transport, for integration by FY 2019.

JAGM Increment 2. Intends to increase the maximum range to 12 km, and move to the full tri-mode seeker with semi-active laser, Imaging Infrared (IIR), and millimeter wave radar guidance modes. If Raytheon bids, they’d be offering the tri-mode seeker in Increment 1 as well.

JAGM Increment 3. This is the original JAGM concept, more or less. It would have a maximum range of 16 km that would likely force a new rocket motor, alongside other redesigns for carriage and launch from helicopters or fast jets. Initial fixed-wing platforms would include the USMC’s AV-8B Harrier and F-35B Lightning II STOVL fighters, but there’s no set schedule. The earliest F-35 integration slot involves Block 4 fighters, whose software isn’t likely to be ready before 2021-2023.

Timeline & Budgets

JCM / JAGM program: full timeline

If JAGM can be delivered to the required cost targets, it may add the originally-planned tri-mode (imaging infrared + semi-active laser + millimeter wave radar) guidance set, and Increments 2 & 3 may revive interest in new rocket motor technology that would eventually allow safe launches from fighter jets. Those kinds of advances sit beyond the current timeline.

Budgets to date have included:

JAGM missile budgets, 2009-2018

Scope and Scale

AGM-65 Maverick F-16B Firing

F-16 fires Maverick

If the US Army and Navy have total current program numbers for JAGM, they aren’t disclosing them in recent documents. We do know that JAGM’s scope is much reduced, but it could still expand again.

The original Joint Common Missile (JCM) was seen as the next-generation, multi-purpose, air-to-ground precision missile that will replace AGM-114 Hellfire family, AGM-65 Maverick family, and airborne xGM-71 TOW missiles with a single weapon usable by the airplanes, helicopters and UAVs of the US Army, Navy, and Marine Corps. It was also being considered for use on some ground vehicles, and had naval potential. The original JCM had a goal of 54,000 missiles.

JAGM was revised lower, and a 2010 GAO document estimated the total 20-year program cost at about $6.4 billion: $1.64 billion for Research, Development, Test and Evaluation; and $4.74 billion to build 33,853 missiles. As of November 2011, the totals had reached $6.88 billion for 35,422 missiles.

Then the FY13 budget came in, grinding the program to a near halt as the Navy left. The program was restructured, and the USMC returned to the program in time for the FY15 budget submission, but the program’s scope has been reduced further.

Part of the reason involves fewer platforms. “Increment 1 & 2” versions of JAGM can’t replace the Mavericks on fixed-wing jets. Until at least 2019, the missiles will be limited to US Army AH-64 Apache attack helicopters, USMC AH-1Z attack helicopters, US Army MQ-1C Gray Eagle UAVs, and USMC KC-130J Harvest Hawk armed tanker/transports.

SDB-II

Meanwhile, the US Navy and USAF have a substitute. The Navy expects to follow the AGM-65 Mavericks on its jets with small GBU-53 SDB-II glide bombs, carrying a tri-mode IIR/laser/MMW radar seeker that may yet see derivative use in JAGM. The USAF will be doing likewise, instead of turning to JAGM or to similar missiles like MBDA’s Brimstone.

US Navy MH-60s can expect eventual JAGM integration, since AGM-114 Hellfire deliveries are set to end in 2017. Farther into the future, the USMC wants to equip its AV-8B and F-35B fighters with JAGM Increment 3. Note, however, that there’s no set schedule for missile upgrades. On the export front, if JAGM is added to F-35Bs, it will be competing with the MBDA Brimstone and SPEAR missiles that Britain plans to integrate into its own F-35B fleet.

Other opportunities exist. Vehicle-mounted options for Hellfire-class missiles are springing up, but competition from dedicated anti-armor weapons like the shorter-range Javelin, MMP, and Spike, or the longer range Spike-NLOS, will be fierce. Naval options may be even more promising for fire-and-forget missiles, where JAGM could replace the AGM-114L Hellfire on the USA’s Littoral Combat ships, or fit out other vessels who need a deadly fire-and-forget counter to small boat swarms. In that arena, MBDA’s laser/radar guided Brimstone and Raytheon’s GPS/laser/IIR guided Griffin C will be its main competitors.

Competition: MBDA’s Brimstone/ SPEAR

Brimstone

Brimstones on GR4s
(click to view full)

While the JCM/ JAGM program has churned specifications and burned time, a different program has already produced an interesting competitor with many of the same specifications, and some of the flexibility.

AGM-114P/R Hellfire missiles are now qualified for use at high-altitudes on UAVs like the MQ-9 Reaper, but they aren’t a solution for fixed-wing jets, and range limitations make Hellfire dangerous to use against even short-range air defenses. MBDA’s Brimstone 2 solves those problems.

The Brimstone’s first combat use came in 2011 over Libya, where its man-in-the-loop option and attack profiles made it one of the few weapons that NATO commanders could use to attack enemy armor in urban areas. It has been integrated with Britain’s Royal Air Force Tornado GR4 strike aircraft and Harrier GR9 jump-jets, and is slated to add the Eurofighter Typhoon to that list. F-35 integration was scheduled for F-35B Block 3 in 2018, but overall F-35 development problems look set to push the British effort back to Block 4 in 2021-2023.

SPEAR

With combat credentials and a significant head start, MBDA can be expected to make more market inroads.

Nor is MBDA resting on its technical laurels. Their SPEAR project for Britain’s Complex Weapons program aims to take the Brimstone’s warhead and guidance, and mount it on a larger missile with a range of 75 – 100 km. SPEAR will be mounted in multiples on external hardpoints, or carried inside the weapons bay of Britain’s forthcoming F-35Bs.

Contracts and Key Events

The JAGM program will be managed by the U.S. Army’s Aviation and Missile Command in Redstone Arsenal, AL.

FY 2018

USMC back in the program; Raytheon out of CTD; Brimstone for MQ-9 Reaper UAVs?

JAGM dual-mode sections

JAGM Inc 1
(click to view full)

August 20/18: Hellfire Adé! The US Army is moving ahead with its Hellfire replacement. Lockheed Martin is being awarded with a contract modification that provides for the procurement of Joint-Air-to-Ground missiles at a cost of $26.4 million. The JAGM was cleared for low-rate initial production on June 27th. Its seeker combines a semi-active laser with millimeter-wave radar sensors that give it the capability to go up against stationary and moving land and maritime targets in bad weather or obscured conditions at ranges up to 16km. Initial operational capability through the Army is expected in early 2019. Work will be performed at Lockheed’s facility in Orlando, Florida and is expected to be completed by February 28th, 2020.

FY 2016

June 6/16: The US Army has successfully fired Lockheed Martin’s multi-mode Joint Air-to-Ground Missile (MQ-1C Gray Eagle at Dugway Proving Ground, Utah. The Gray Eagle test was the seventh flight test for the JAGM missile. The missile was previously tested on Apache attack helicopters and Marine Corps Cobra helicopters.

April 15/16: The Redstone Test Center is playing host to the engineering and development phase of the Joint Air to Ground Missile (JAGM). So far, the missile completed tests on its guidance section which included captive flight testing, tower testing, and environmental testing. The JAGM will now enter the Product Qualification Test (PQT) phase which will see the weapon carried on the Grey Eagle unmanned aerial system (UAS) and AH-64 Apache helicopter for flight testing.

FY 2013 – 2015

USMC back in the program; Raytheon out of CTD; Brimstone for MQ-9 Reaper UAVs?

Aug 3/15: Lockheed Martin has been awarded a $66.4 million contract to further develop the Joint Air-to-Ground Missile (JAGM) for the Army and Navy. The company submitted its bid for the program in April and successfully test fired two JAGMs in mid-July. The JAGM is intended to replace AGM-114 Hellfire, AGM-65 Maverick and BGM-71 TOW missiles currently in service.

July 14/15: Lockheed Martin reported on Monday that the company has successfully tested two Joint Air-to-Ground Missiles (JAGM) during recent testing over Elgin AFB in Florida. The company is bidding for its missile to win the Army’s JAGM competition, delivering its proposal in April.

Nov 3/14: USMC Plan. The USMC’s Aviation Plan to 2030 deals with weapons as well. JAGM is mentioned, and its 3 planned increments are fully outlined. Under current plans, JAGM Increment 1 will begin integration with AH-1Z attack helicopters in 2015, and will achieve Initial Operational Capability on the AH-1Z and on KC-130J Harvest Hawk armed tanker/ transport planes in 2019.

Beyond 2019, the USMC plans to field JAGM Increment 3 on the AV-8B Harrier II and F-35C Lightning II. Note that the earliest available integration slot for the F-35 would involve Block 4 software, around 2021-2023. Britain, is likely to add its competing Brimstone missile to the F-35B in Block 4, after original plans to feature it in Block 3 fell through. Sources: USMC, Marine Aviation Plan 2015 [PDF].

Oct 13/14: Lockheed Martin is preparing its expected JAGM bid with the current dual-mode laser/radar seeker, following successful tests.

Raytheon, whose solution was dropped at the same time as JAGM dropped to a dual-guidance mode because of funding shortfalls (q.v. July 18/13), is deciding whether to bid at all. If they do bid, they’re going to stick to their original plan and use the same tri-mode laser/IIR/radar seeker from the GBU-53 Small Diameter Bomb II. It’s a reasonable hedge against perceived risk, offering more capability for the same dollars. Of course, the level of perceived risk could be far more even if both designs had been funded through development.

Given the likely scope of future JAGM orders, and the tiny fraction of the procurement budget involved in JAGM development, there’s a legitimate policy question here re: the responsibility of the Pentagon to promote competitive tenders for significant weapon systems. Sources: Aviation Week, “Lockheed Martin Preparing JAGM Bid; Raytheon Unsure”.

May 13/14: FBO.gov, “14–JAGM ENGINEERING AND MANUFACTURING DEVELOPMENT”:

“The U.S. Army Contracting Command – Redstone (ACC-R) intends to issue a Draft Request for Proposal (DRFP), W31P4Q-14-R-0107, for the purpose of supporting a full and open competitive procurement to fulfill the requirements for the Joint Air to Ground Missile (JAGM) Engineering and Manufacturing Development (EMD) phase with options for Low Rate Initial Production (LRIP)…. The JAMS project office plans to host a Pre-proposal Industry Day sometime in the June 2014 timeframe to present general unclassified information on the U.S. Army’s projected procurement strategy of the JAGM and the Army’s vision…”

March 4-11/14: Budgets. The US military slowly files its budget documents, detailing planned spending from FY 2014 – 2019. According to those documents, AGM-114 Hellfire orders stop in FY 2015 (USAF), and the last Hellfires will be delivered in April 2017. The Army’s documentation says nothing about JAGM production, except that the Milestone C decision for low-rate production is expected in Q2 FY17:

“The Army has depended on Overseas Contingency Operations (OCO) funding to replenish [AGM-114] stocks since FY 2008. The Army continues to evaluate the transition strategy from HELLFIRE to Joint Air to Ground Missile (JAGM).”

Meanwhile, Navy documents indicate that they’re back in the program. They show JAGM integration on AH-1Z helicopters beginning in FY15, and orders beginning in FY19. JAGM will be re-using most of the AGM-114R Hellfire, which is already integrated on the AH-1Z, but Navy helicopters are used to the video interface that JAGM won’t have, and don’t typically carry fire-control radars. So, some changes will be necessary.

Feb 20/14: Lockheed Martin announces that its JAGM dual-mode guidance section has flown on a Hellfire missile and hit a moving laser-designated target. The missile was fired from 6km during an internally funded flight test at Eglin AFB, FL. Essentially, the missile acted like a normal Hellfire. Tests of the seeker in dual-mode are coming.

In a briefing, Lockheed Martin gives JAGM’s range as 8 km, whether launched low or high with its boost-only motor. The M299 launcher interface has a few changes from the basic Hellfire, and hews to the radar-guided AGM-114L Hellfire Longbow missile’s serial interface instead of a video interface. Otherwise, JAGM is basically an AGM-114R Hellfire missile with a new guidance section. System qualification is expected in Q4 2014, and JAGM will be integrated with the Army’s AH-64 Apache attack helicopters and MQ-1C Gray Eagle UAVs. Sources: LMCO, “Lockheed Martin Demonstrates JAGM Dual-Mode Guidance Section in Recent Flight Test” | JAGM Media Briefing with LMCO VP Tactical Missiles/Combat Maneuver Systems Frank St. John.

July 18/13: LMCO only. IHS Jane’s, “US Army to move ahead with Lockheed Martin JAGM”:

“The US Army will not award Raytheon Missile Systems a contract for the remainder of the Technology Development (TD) phase of the Joint Air-to-Ground Missile (JAGM)…. [but will] continue to execute the Lockheed Martin contract through the remainder of the TD phase, US Army Colonel James Romero, the project manager for the Joint Attack Munitions Systems, told IHS Jane’s during a 17 July interview at the Pentagon.

“A [$36 million] funding shortfall was the primary catalyst for the decision,” Col Romero said.”

JAGM is also being scaled back to a dual-mode MMW radar/ laser seeker at first. Raytheon and Boeing’s tri-mode guidance solution is already developed for the SDB-II bomb, so they remain in a position to compete for JAGM production orders if the US military wants to hold a competitive buy when the time comes.

TD now Lockheed Martin only

May 3/13: Brimstone for Reapers? With JAGM fielding still some way off, if ever, the USAF’s 645th Aeronautical Systems Group rapid acquisition office is reportedly interested in adding MBDA’s longer-range, dual laser/ MW radar guided Brimstone missile to the MQ-9’s arsenal. It’s real attraction is a ‘man in the loop’ feature that lets the firing aircraft abort an attack after launch, or correct a missile that locks on the wrong target. In Libya, those characteristics reportedly made it one of the few weapons NATO commanders could use to hit enemy armored vehicles in urban areas.

Brimstone already serves on RAF Tornado GR4 strike jets, and was an option for Britain’s Harrier GR9s before the entire fleet was sold to the US Marines. With Britain’s MQ-9s deployed, they’ve reportedly asked for tests using USAF MQ-9s, and also hope to interest American armed services in the weapon. Defense News | Defense Update.

April 10/13: FY 2014 Budget. The President releases a proposed budget at last, the latest in modern memory. The Senate and House were already working on budgets in his absence, but the Pentagon’s submission is actually important to proceedings going forward. See ongoing DID coverage. For JAGM, there isn’t a lot of near-term funding, and there are a lot of milestones to hit on the way to funding it as a Hellfire upgrade beginning around 2017. Budget figures to 2018 are compiled above.

Raytheon-Boeing JAGM

R/B JAGM pre-test
(click to view full)

Dec 11/12: CTD. Raytheon Missile Systems in Tucson, AZ receives a “$10 million” firm-fixed-price contract for JAGM’s continued technology development. Work will be performed in Tucson, AZ with an estimated completion date of March 31/13. One bid was solicited, with 1 bid received (W31P4Q-13-C-0080). It appears to have taken longer than expected (vid. Aug 17/12 entry), but Raytheon has its CTD contract.

Raytheon’s Dec 3/12 release places the total value of both CTD phases at $65 million, just like Lockheed Martin. During the next 4 months, Raytheon will update its design and complete a delta (design changes) Preliminary Design Review. During the next 24 months, the team will focus on a Critical Design Review, guidance section qualification and testing, and delivery of JAGM guidance sections. The CTD phase will culminate with the US Army integrating Raytheon JAGM guidance sections to Hellfire missiles. Based on current schedules, Raytheon’s SDB II tri-mode seeker will be in its 2nd year of production by the time JAGM CTD concludes.

JAGM CTD contract

FY 2012

Lockheed Martin CTD. Navy out.

LMCO on JAGM
click for video

Aug 17/12: CTD. Lockheed Martin Missiles & Fire Control in Orlando, FL announces a $64 million extended technology development contract from the US Army, in order to keep the JAGM program one notch above dead. The Pentagon follows with an Aug 27/12 announcement for $32 million to continue developing the seeker & guidance unit, but “50% award announcements” are common, and Lockheed Martin’s figure remains authoritative.

Work will be performed in Orlando, FL, with an estimated completion date of Nov 28/14. Two bids were solicited, with 2 bids received (W31P4Q-12-C-0003).

Observant readers may notice that $64 million is about half of the $127 million the GAO was talking about for FY 2012 (vid. March 29/12 entry). Raytheon’s head of JAGM business development, J.R. Smith, says that their own CTD contract is currently in negotiation, and expected within the next several weeks.

JAGM CTD contract

May 31/12: A March 2012 presolicitation from the US Navy for JAGM integration on F/A-18E/F aircraft may have sent mixed signals, but its cancellation confirms the Navy’s intent.

March 29/12: GAO report. In its 2012 Selected Weapons Program assessment report, the GAO underlines the uncertain nature of JAGM’s future – not quite cancelled but close. It notes that Hellfires have been working well in theater, weakening the case for an expensive replacement.

According to the GAO, $127M in funding for the current fiscal year will allow a 27-month extension of the technology development phase to hopefully address affordability issues and reduce risk. The Pentagon’s comptroller sizes up the savings from stalling on JAGM at $300M in FY2013 and a total of $1.6B over the FYDP.

March 20/12: I’m Still Alive. Frank Kendall, undersecretary for acquisition, technology, and logistics, signs an Acquisition Decision Memorandum, granting new life to the JAGM program. Meanwhile, the Army has produced a JAGM affordability study, and provided it to the 2 teams. Can JAGM rise again, perhaps as the Joint Effects Strike Unified Sensors missile?

Raytheon’s head of JAGM business development, J.R. Smith, says that he believes there’s about $300 million in prior-year funding left over from FY 2011-12, which can be used to keep the program running. If this feels like a rerun, that’s because it is, as the Dec 30/05 entry shows. AOL Defense.

ADM survival

Feb 2012: Navy out. In the FY2013 Presidential Request, the US Navy estimates it is a “manageable risk to terminate the Navy’s and USMC’s investment in the JAGM program,” choosing to invest instead in SDB II and continued Hellfire procurement.

Unless this decision changes, it makes JAGM an Army-only program. DID therefore humbly suggests rebranding the program as AAGM, or possibly AAHAAGMM given the “living dead” JCM/JAGM history so far.

Navy/USMC out

FY 2011

Analysis of Alternatives. Industry tests.

JAGM firing

Raytheon/ Boeing JAGM
(click to view full)

Aug 2011: JAGM AoA. The program office submits its Analysis of Alternatives, defending JAGM as a cost-effective solution. They will probably have to fight hard to make that case.

June 7/11: Testing. Lockheed Martin touts company-funded trials of a JAGM seeker mounted in a Sabreliner 60 executive jet flying at 20,000 feet, which was used to track small, fast naval targets in the Gulf of Mexico near Eglin AFB, FL. Targets included a Revenge Advanced Composites (RAC) state-of-the-art, low-signature, high-speed patrol craft performing evasive maneuvers.

The test was designed to highlight robust mid-wave infrared performance, fixed wing performance, high humidity performance, effectiveness against a challenging low-signature target, and EMD readiness – since captive flight isn’t required until the next stage.

June 6/11: Bids in. Deadline day for the JAGM RFP, and both Team Lockheed and Team Raytheon submit their bids. A single contract award for the program’s Engineering & Manufacturing Development (EMD) phase is expected during Q4 (summer) 2011. Lockheed Martin | Raytheon.

RFP bids

May 2/11: Testing. The Raytheon/ Boeing team follows up their Oct 23/10 firing, and completes the series of government-funded JAGM tests. The latest firing uses the new rocket motor, but only after subjecting it to thermal cycling from -45F to 160F degrees.

The test was whether the new motor would still work after 5-20 cycles of that treatment. It did, and Raytheon VP Advanced Missiles and Unmanned Systems Bob Francois gets to point out that “Every single test of the Raytheon-Boeing JAGM has been an unqualified success, even those using EMD motors.”

April 13/11: The US Army Aviation and Missile Command issues its JAGM Engineering and Manufacturing (EMD) and Low-Rate Initial Production (LRIP) Request for Proposals. The scope of the JAGM EMD contract will be to “complete all major component and subsystem critical design reviews (CDRs), a system-level CDR, component and subsystem testing, design verification testing, engineering development tests and production prove-out tests on the six threshold JAGM platforms.” In addition to the EMD requirements, the RFP calls for 3 fixed-price LRIP production lot options, as well as 2 fixed-priced advance procurement clauses for long lead time components.

Lockheed Martin’s team and the Raytheon-Boeing team both formally announce their intent to bid; at this point,a contract is expected in Q3 of FY 2011.

EMD/LRIP RFP

March 21/11: Test equipment. US NAWCWD announces its intent to hand WINTEC, Inc. of Walton Beach, FL a contract for 5 M299/310 Launcher and Missile Emulator (LME) systems, Part Number JLE00010-4. The LMEs are existing Special Test Equipment used to support the integration, test, and verification of Launchers and missiles at the MIL-STD-1760 interface to host platforms. The LMEs have traditionally been used for AGM-114 Hellfires, but new launcher models/simulations and missile model/simulations have been added, to support the JAGM program objectives for planned laboratory and platform integration testing.

The sole source award is being done in accordance with FAR 6.302-1. Anticipated award is May 2011.

March 7/11: US FedBizOpps notice #N00019-09-P2-PC041:

“The Naval Air Systems Command (NAVAIR) intends to issue a Cost Plus Fixed Fee Order under NAVAIR Basic Ordering Agreement (BOA) N00019-11-G-0001 for the engineering services of hardware integration analysis, wind tunnel tests, ground tests, flight test planning, aircraft/weapon system integration and instrumentation, ground and flight test technology support, data reduction, documentation, and reporting requirements for integration of the Prototype Joint Air to Ground Missile (JAGM) Systems on F/A-18E/F aircraft. NAVAIR intends to negotiate this Order on a sole source basis with McDonnell Douglas Corporation (MDC), A Wholly Owned Subsidiary of the Boeing Company, St. Louis, MO 63166-0516. MDC is the sole designer, developer, manufacturer and supplier of the F/A-18 Weapon System and MDC is the only known source capable of performing this effort within the required time frame.”

Feb 8/11: JAGM pre-solicitation #W31P4Q-11-Q-0006 issued:

“The Government plans to issue separate Request For Quotations (RFQ) W31P4Q-11-Q-0006 and RFQ) W31P4Q-11-Q-0007 to Lockheed Martin Missile Systems and Raytheon Missile Systems repectively [sic] to provide input, advice, and recommendations regarding JAGM System Engineering integrated product team activities… Solicitation from any other source is not feasible because only the recommendations and input from the two existing JAGM TD prime contractors Lockheed Martin Missile Systems and Raytheon Missile Systems can fulfill Government needs.”

Jan 3/11: Testing. Lockheed Martin has had some issues with its JAGM design so far, but continues to push to get where they want to be by the time a winner is picked. They announce successful flight tests aboard a Super Hornet from Oct 5/10 – Nov 2/10. This was a test of the missiles’ ability to handle conditions at various altitudes and speeds, as well as a test of the aerodynamic consequences of mounting the Lockheed Martin/ Marvin engineering JAGM triple rail at various points, with various load-outs.

Oct 23/10: Testing – rocket. A Raytheon/Boeing funded test fires a JAGM prototype equipped with the new Boeing-ATK rocket motor, which would be used on their production missile. The test is successful in collecting data to update the missile’s flight and simulation software, and allows the team to advance to engineering and manufacturing development (EMD) and a Preliminary Design Review.

This is the team’s 6th missile test, and the 3rd privately-funded test. All tests to date have met their objectives. Raytheon.

Oct 15/10: Testing. DoD Buzz reports that Raytheon isn’t using a production version of the JAGM missile in its firing tests, just the seeker. Raytheon replies that the tests’ terms are aimed at the seeker, and do not require production-ready missiles. DoD Buzz must concede the point:

“Here is what the RFP says: “The fly-off missile prototypes will represent PDR(Preliminary Design Review) level configurations using a Warhead Replacement Telemetry Unit. It will include a series of Tactical Missile Air-gun and/or Rail Test Firings with a Warhead integrated into a non-functional Tactical Missile to gain insight into Warhead /Fuze functioning.”

Lockheed Martin says that their JAGM test missiles have all been production ready configurations – but that will only help them in the short term if failings in their test firings are traceable to their missile design, rather than their seekers. Meanwhile, Raytheon & Boeing will continue component and higher-level testing of their missile design.

FY 2010

Preliminary Design Review.

JAGM test (loud!)
click to play video

Sept 10/10: Testing fail. DoD Buzz reports that the cause of Lockheed Martin’s missile failure in its second test-firing was a bracket that holds one of the rocket motors. Unfortunately, they’re going to have to delve into more root cause analysis, because…

“The day before the deadline for official government testing, Lockheed Martin’s Joint Air To Ground Missile prototype missed the target, leaving the defense giant with two misses out of three in the competition for the $5 billion program. Raytheon struck the target on its third test, a company source said, giving them their third successful shot of three.”

That doesn’t end the team’s chances, it just means that further firing tests would have to come out of Lockheed Martin’s pocket, as the team moves toward its final submission model. Given the huge future stakes involved, there’s no doubt that Lockheed Martin will finance any tests required.

Sept 1/10: Testing. Raytheon announces success in the 2nd of 3 government-sponsored JAGM firings. Their missile used its uncooled imaging infrared (IIR) guidance system to hit an armored vehicle target at 4 kilometers/ 2.5 miles. During the most recent test, all three guidance systems operated simultaneously and provided telemetry data that enabled engineers to conduct further analysis of the weapon. The test is significant, because Lockheed Martin’s matching test was an overshoot, and Raytheon’s uncooled IIR sensor s generally seen as a tradeoff between lower cost and maintenance, in exchange for lower performance.

This is actually the Boeing/Raytheon team’s 4th test firing, as the team funded 2 of its own tests in April 2010.

Aug 16/10: Lockheed PDR. Lockheed Martin and teammates Marvin Engineering and Aerojet announce successful JAGM component and system Preliminary Design Reviews (PDRs). The team completed PDRs on Aerojet’s JAGM propulsion solution, which uses Roxel UK’s minimum-smoke propellant grain, and on launchers that included the U.S. Navy’s quad-missile helicopter (AH-1Z, MH-60R) and tri-missile fixed-wing (F/A-18 E/F Super Hornet) launchers. The team continues to increase the severity of environmental testing in preparation for engineering manufacturing development. Lockheed Martin.

Aug 9/10: SDB-II win. Raytheon wins the SDB-II competition against Boeing and Lockheed Martin, and cites its tri-mode seeker as a key reason. It remains to be seen whether their use of the same seeker for JAGM proves helpful.

Aug 6/10: Testing. DoD Buzz gets information from Lockheed and Raytheon concerning their manufacturer-financed test shots to date.

To date, Lockheed Martin has had 2 flight readiness checks in June & July. A Lockheed-funded check had a pre-launch malfunction. A government-funded check failed when range instruments malfunctioned, but that missile was later used on Aug 2/10 for a successful test shot at White Sands Missile Range, NM. The Aug 2/10 laser-guided shot tested the tri-mode seeker, but used the laser for targeting, and scored a direct hit from 16km. An Aug 3/10 IIR test against a tank target at 4km led to an overshoot. Team Lockheed says they’re confident they’ll have their 3 successful tests by the deadline.

Raytheon paid for 2 missile test shots in April 2010 to see if they were on the right path, and met their objectives. Their next test shot on June 23/10 tested the tri-mode seeker, but used the laser for targeting, and scored a direct ht from 16km. A 4th test shot is scheduled for Aug 13/10.

July 26/10: Testing. The Raytheon-Boeing team announces that their JAGM design has successfully completed the 1st of 3 government-sponsored firings, using its laser guidance system to hit an 8×8-foot target board from a distance of 10 miles/ 16 km. All 3 guidance modes were used during the flight for telemetry data, but the laser was used to final targeting. This is actually the 3rd test firing of their design, following 2 company funded tests in April 2010.

May 5/10: Testing. Raytheon announces that their partnership has completed wind tunnel testing of the Joint Air-to-Ground Missile from the F/A-18 E/F Super Hornet.

May 5/10: Testing. Lockheed Martin announces a successful end to JAGM wind tunnel tests involving the Navy’s F/A-18 E/F Super Hornet jet fighter.

The more than 200 hours of initial high-speed flying qualities wind tunnel tests were conducted at NASA’s Ames Research Center in Moffett Field, CA. The goal was to ensure minimal changes to the fighter’s handling characteristics with the missiles on board. After that, tests moved to 150 hours of work at the Arnold Engineering Development Center (AEDC) wind tunnel in Tullahoma, TN. Those tests further refined the structural requirements of the launcher and JAGM, and included safe launch and separation tests involving Lockheed Martin and Marvin Engineering’s triple-rail JAGM launcher. A final set of tests at the Boeing Vertol wind tunnel in Philadelphia, PA, demonstrated and validated low-speed flight characteristics of the Super Hornet when loaded with JAGM.

April 20/10: Testing. Raytheon/Boeing team announce the 1st successful test of its Joint Air-to-Ground Missile at White Sands Missile Range in New Mexico. The weapon, fired from a ground-based rotary-wing launcher, reportedly performed a series of pre-programmed maneuvers and flew to a predesignated location, validating the flight control software and Brimstone airframe. Raytheon-Boeing release

April 13/10: Testing. Lockheed Martin concludes a series of static, tower-based and captive-carry flight tests of its tri-mode JAGM seeker in a limited dirty battlefield/countermeasure rich environment at Redstone Arsenal, AL. The seeker was tested against both active and passive countermeasure systems including white and red phosphorous, fog oil, smoke, millimeter wave chaff, flares, camouflage netting and mobile camouflage systems.

This test series was preceded by an array of successful captive-carry tests conducted by Lockheed Martin in clean, non-dirty-battlefield flight environments, during both favorable and adverse weather conditions including sun, rain, freezing rain, sleet and snow. Hady Mourad, JAGM program director at Lockheed Martin Missiles and Fire Control, said that “the seeker performed precisely as designed.” Lockheed Martin release.

April 6/10: Testing – rocket. Lockheed Martin announces successful extreme temperature tests for its proposed JAGM rocket motor, developed in conjunction with Gencorp’s subsidiary Aerojet. The final completed tests were a series of cold temperature missile motor firings were conducted in Camden, AR, using the same rocket motor design planned for the tactical missile, with a composite motor case, with the system conditioned to -65F degrees in order to simulate high-altitude conditions.

The partners describe these tests as a “breakthrough,” which may not be an exaggeration. The rocket is one of the program’s most challenging technologies, because it has to do several things at once: smokeless/ low-smoke launch and flight, operation over a wide range of temperatures from searing deserts to extreme cold at fighter-jet altitudes, and a high enough turn-down ratio (flow variance from boost to sustain) to give the missile its required performance and range. The Raytheon/Boeing team is also working on this area, but their partner is ATK. Joint release: Lockheed Martin | Aerojet.

March 31/10: Testing. Lockheed Martin announces successful initial tests on the multi-mode seeker for its JAGM contender, demonstrating all of the sensor modes simultaneously. Program officials also recently held Kaizen events, or Structured Improvement Activity (SIA), to streamline the manufacturing process at Lockheed Martin’s seeker and electronics production facilities in Ocala, FL; and Troy, AL.

The Lockheed Team is a bit behind their competitors at this point. Upcoming captive-carry testing will verify performance in a flight environment, with thermal and vibration performance, and electromagnetic interference testing slated for later in 2010. Lockheed Martin release.

March 30/10: GAO Report. The US GAO audit office delivers its 8th annual “Defense Acquisitions: Assessments of Selected Weapon Programs report. With respect to the JAGM program, the GAO document is more an official fact sheet than an analysis, given the program’s early stages. Data from that document has been incorporated into this article.

The GAO adds that the program must also complete a “postpreliminary design review assessment” before it can be certified to enter engineering and manufacturing development.

Jan 29/10: Testing. Raytheon and Boeing announce the end of their captive flight tests for the Joint Air-to-Ground Missile competition, which test the missile’s ability to pick up targets, guidance, and ability to handle the stresses created by its platforms and their flight environments. The next step would be guided test shots.

Oct 6/09: Testing. Raytheon and Boeing announce that they’ve completed a series of captive-carry flight tests of their tri-mode JAGM seeker, within the same size dimensions as their planned JAGM missile. By demonstrating that the seeker fits, and will not be affected by the buffeting associated with carriage on a fast-moving aircraft, the way is clear for installation in prototype missiles and use in live firings.

Raytheon’s next-generation tri-mode seeker leverages technology used on their Small Diameter Bomb II (where Boeing is their main competitor) and the NLOS-LS/NETFIRES improved Precision Attack Missile.

FY 2009

TD contracts.

LM JAGM

Lockheed JAGM concept
(click to view full)

May 13/09: TD. Boeing subsidiary McDonnell Douglas Corp. in St. Louis, MO received a $7.4 million time and material delivery order against a previously issued Basic Ordering Agreement (N00019-05-G-0026) for wind tunnel testing of JAGM prototypes on their F/A-18E/F Super Hornet.

Work will be performed in St. Louis, MO (92%); and Philadelphia, PA (8%), and is expected to be complete in March 2011. About $5.8 million in contract funds will expire on Sept 30/09, at the end of the current fiscal year. The Naval Air Systems Command in Patuxent River, MD will manage this contract.

Oct 8/08: TD. Lockheed Martin announces and details its JAGM team.

Oct 2/08: TD. The US military announces the initial contracts under the JAGM program, within each contracting team’s limit per earlier entries. Bids were solicited via the Web, and 2 bids were received by the U.S. Army Aviation and Missile Command in Redstone Arsenal, AL.

Raytheon Co. in Tucson, AZ receives an $18.7 million fixed price incentive firm target contract, for 27 months of technology development for the Joint Air Ground Missile Program. Work will be performed in St. Louis, MO (Boeing) and Tucson, AZ (Raytheon) with an estimated completion date of Dec 31/10 (W31P4Q-08-C-A789).

Lockheed Martin Corp. in Orlando, FL received an $18.7 million fixed price incentive firm target contract, for 27 months of technology development for the Joint Air Ground Missile Program. Work will be performed in Orlando, FL; Ocala, FL; and Troy, AL, with an estimated completion date of Dec 31/10 (W31P4Q-08-C-A123).

FY 2008

Raytheon/Boeing and Lockheed Martin Technology Development.

Boeing JCM on AH-64

Boeing JCM
(click to view full)

Sept 22/08: The Raytheon / Boeing team announces a 27-month, $125 million Technology Development contract for the JAGM program. The contract funds a program to develop and fire 3 prototype missiles with fully integrated tri-mode seekers.

Sept 18/08: Lockheed Martin announces that it has won a 27-month, $122 million competitive risk-reduction phase for the Joint Air-to-Ground Missile (JAGM) system. Lockheed Martin Missiles and Fire Control VP Rick Edwards:

“Our extensive risk-reduction tests have significantly mitigated risk on the three critical subsystems [seeker, warhead, rocket motor], our software and simulations are mature and proven, and we have made significant strides in developing low-risk platform integration solutions.”

See also the Orlando Sentinel: “Lockheed’s $122M missile contract could create 200 jobs in Orlando area.”

JAGM TD contracts

April 14/08: Competition. Raytheon Company and Boeing announce a teaming agreement to pursue the U.S. Army-U.S. Navy Joint Air to Ground Missile program, which has an intended in-service date of 2016. Raytheon will be the prime contractor within the team, and the move is significant in that Boeing will not be teamed up with Northrop Grumman this time around.

Raytheon makes existing TOW and Maverick missiles, and the team-up with Boeing creates commonality on a different level: integration with the manufacturer of many USAF and Navy aircraft, an area that Lockheed Martin covers on its own. Boeing is also part of the MBDA-led team that developed the Brimstone missile, Britain’s answer to the JCM program. Raytheon release.

Feb/March 2008: JAGM RFP. JAGM RFP re-issued, for May 19/08 turn-in.

Up to FY 2007

Program start. JCM terminated.

JCM Joint Common Missile

JCM

Sept 26/07: Jane’s Missiles & Rockets reports that:

“A new Joint Air-to-Ground Missile (JAGM) programme is expected to become the successor of the Lockheed Martin AGM-169 Joint Common Missile (JCM) programme. As with the JCM, the JAGM is to be a multiservice weapon able to replace all versions of the Lockheed Martin Hellfire, Raytheon Maverick and Raytheon TOW missiles that currently equip fixed-wing aircraft, helicopters and unmanned aerial vehicles in US service…”

September 2007: Original JAGM RFP rescinded.

June 17/07: Original draft of JAGM RFP issue.

June 15/07: JCM Terminated. Official termination of the Joint Common Missile program.

Feb 21/07: The Lexington Institute think-tank wades into the controversy with “Joint Common Missile: Why Argue With Success?“:

“Here’s a fantasy. Imagine three military services agreed on the need for a versatile air-to-ground missile that could precisely destroy a wide range of elusive targets — everything from camouflaged armored vehicles to terrorist speedboats. Imagine they found a low-cost design that could do those things day or night, good weather or bad, even when enemies were trying to jam the missile. Imagine the services selected a company that developed the missile on time and on cost, meeting all of its performance objectives. And imagine the missile was fielded expeditiously, replacing four cold-war missiles with an easy-to-maintain round that saved military lives while minimizing unintended damage.

You’d have to be pretty naive to believe the Pentagon’s dysfunctional acquisition system could deliver all that, wouldn’t you? That’s right, you would — because the military actually has a program matching that description, and senior officials have been trying to kill it for two years. Why? Well, nobody really knows why…”

Jan 26/07: Inside Defense, “Pentagon OKs Funding For Hellfire Replacement Effort”:

“The Pentagon comptroller has directed the Army and Navy to pony up $68.5 million to fund missile research and development in an account that could be used to revive the Joint Common Missile — or something like it — more than two years after the Office of the Secretary of Defense moved to terminate the program…”

Dec 30/05: Inside Defense reports that when US House and Senate conferees reconciled the details of the FY 2006 defense appropriations bill, they restored $30 million to the Army-led JCM program to continue the missile’s development ($26 million in research, development, test and evaluation funding from the Army, and $4 million from the Navy).

They have also required a report by Jan 30/06 explaining how the Pentagon plans to fill the future gaps created by the missile’s demise, and a cost analysis of continuation vs. termination and buying existing missiles. Depending on what that study says, the JCM program could rise again.

Appendix A: The JAGM Missile – Original Concept

Technical Desires & Challenges

Lockheed’s UAV pitch
click to play video

The stakes have always been very big for the JCM/JAGM. Pentagon planners expected that standardization from the TOW, Hellfire, and Maverick families of missiles to 1 variant of JAGM would keep maintenance and supply costs lower. Integration with the F-35 fighter family was possible in future, and so were international contracts if the missile makes it through development to become a program of record. In industrial terms, that made JAGM the last big American missile competition for some time. So the stakes were huge, the genesis was long, and progress remains slow because of budgetary pressure.

The US military was looking for a missile that’s about 110 Lbs, 70″ long, and 7″ in diameter, with a range of 0.5 – 16 km when fired from helicopters, and 2 – 28 km if fired from fixed wing aircraft. The seeker would be multi-mode: active designation via semi-active laser or millimeter wave radar will duplicate all Hellfire variants in a single variant, and a passive imaging infrared option would add additional insurance and versatility.

On the seeker side, the program isn’t actually breaking a lot of new technical ground. The various seeker modes requested (laser, IIR, radar) have all been implemented on other missiles, and Raytheon’s GBU-53 Small Diameter Bomb II has already pioneered an accepted tri-mode seeker. Performance enhancements are always possible, but this will be a matter of refinement and integration, rather than groundbreaking development.

Instead, the big challenges involved the missile and its propulsion system, which was envisioned as a single rocket motor solution to be used on all platforms. That meant it had to have minimum smoke, in order to avoid smoke inhalation by by helicopter engines or easy tracking of the missile’s origin. It would also need to handle a much wider temperature range than Hellfire, from the hottest desert sun beating down to nap-of-the-earth helicopters to the Antarctic-class temperatures at high fighter jet altitudes. Just to make things interesting, it also had to meet the Navy’s unique requirements for insensitive munitions, in order to be safe enough for use in naval combat.

After meeting all of those requirement, it had to deliver the requested missile range, which is almost 2x the advertised range for its AGM-114 Hellfire predecessor when fired from a similar platform. The ability to fire from fast jets would extend that range even further, which is extremely important against defended targets.

If the US military could get all that, it would have an extremely valuable weapon system.

The Road Less Taken – JCM/JAGM’s Program History

Brimstone from GR1

Brimstone from Tornado
(click to view full)

In May 2004, Lockheed Martin was picked over Raytheon and a Boeing-Northrop Grumman team to conduct the Joint Common Missile’s (JCM) 4-year system development and demonstration (SDD) phase, which was to be worth as much as $1.6 billion. The long-term U.S. production estimate of 54,000 missiles would have brought the program to $5 billion, and the United Kingdom had expressed interest in the new weapon and participated in the development process.

The JCM program had made heavy use of modeling & simulation in its early phases, and was the first missile program ever to reach a Milestone B decision without conducting a live test. Subsequent live tests, including live fire tests against simulated urban targets, were also successful.

The missile reported less success on the budget front, however. In 2005, the Pentagon cut the Joint Common Missile (JCM) program in order to fund operations in Iraq. Canceling the Army-led JCM was estimated to save about $2.4 billion over the next 6 years ($928 million Army, $1.5 billion Navy). This triggered a counter-campaign by Congressional representatives, and created a controversy over the future of the program that never really went away. In June 2007, JCM was formally cancelled.

The UK ended up developing its own system. In November 1996, the UK had given MBDA the Brimstone contract, in order to create a fire-and-forget anti-armor missile that could be fired by fast jets as well as helicopters. Brimstone uses inertial guidance plus millimeter-wave radar, and has a terrain following mode as well. In October 2003, a successful series of test firings were carried out, and the missile entered service with the RAF in March 2005.

The Lazarus Missile: JAGM

JAGM Schedule

JAGM schedule in 2009
(click for cutaway)

The need for a capability similar to the JCM remained clear even to the Pentagon, and so the U.S. Department of Defense’s Program Budget Decision (PBD) No. 753 directed the Chairman of the Joint Chiefs of Staff to commission a study for a very similar weapon system in time for the 2008 budget review. Meanwhile, the Alabama Congressional delegation and other members of Congress kept lobbying to keep something like JAGM going. It still made a great deal of sense, the program hadn’t suffered from cost overruns or major technical difficulties, and Britain’s fielding of the Brimstone missile offered external validation.

The original JCM requirements were really designed for the RAH-66 Comanche scout helicopter, however, and they were written before the Army’s Future Combat Systems mega-program. The new Joint Air-Ground Missile (JAGM) competition updated those requirements, and attempted to re-start the competition in 2008 under a new competitive approach, and with the planned number of missiles lowered to around 34,500. Pentagon acquisition czar Young introduced a prototyping requirement for JAGM as part of a wider-ranging set of acquisition reforms, hence the September 2008 Technology Development contracts to 2 teams.

By fall 2010, the JAGM program had wrapped up in a 27 month “risk reduction” development phase, leading up to a competitive flyoff between the 2 contractor teams. Program Management Reviews were held in Q2 of FY 2009, and a Milestone B decision that would begin full-scale System Design and Development for the winner was planned for Q1 of FY 2011 (November 2010). That deadline slipped, and for a while the next phase seemed likely to start at the end of Q4 2011 instead.

Instead, the program stalled again, and became an Army-only effort in 2012. A Continued Technology Development phase will carry it to 2014, at which point JAGM technologies may begin showing up in the next generation of AGM-114 Hellfire missiles.

JAGM: Original Plans & Platforms

TOW 2B

TOW 2B missile
(click for cutaway)

Under the original plan, JAGM would begin supplementing – and eventually replacing – Lockheed Martin’s GM-114 Hellfire family of missiles on the Army’s AH-64D Apache attack helicopters, its scout helicopters, and its MQ-1C Gray Eagle UAVs. The Navy would make the same substitution on their new MH-60R/S Seahawk helicopters, and US Navy and USMC F/A-18 Hornets and Super Hornets would carry them in place of Raytheon’s AGM-65 Maverick missile. The Marines’ AH-1Z Viper attack helicopter would carry them in place of Hellfire missiles, or Raytheon’s xGM-71 TOW family.

Platform integration would occur during the 48-month Engineering & Manufacturing Development (EMD) phase, and 2016 would have marked Initial Operational Capability (IOC) on USMC AH-1Z Viper and Army AH-64 Apache attack helicopters, as well as Navy F/A-18 E/F Super Hornets. IOC on the Army’s MQ-1C Predator-family Gray Eagle UAV, and the Navy’s MH-60R helicopter, was expected in FY 2017. This second wave of platform integrations would begin during the EMD phase, but continue into Low-Rate Initial Production.

The roster of platforms had a lot of expansion potential, since Hellfire missiles are already slated for a wide array of future UAVs, including the MQ-8 Fire Scout and A160 Hummingbird. Hellfires are even equipping some C-130J Hercules transport aircraft, thanks to modular quick-fit programs like Harvest Hawk. Existing foreign helicopters like the UAE’s AH-60M Battlehawks, French Tiger HAD, and Australia’s Tiger ARH helicopters would be another JAGM opportunity, alongside air force jet fighters like the F-15 Strike Eagle, F-16 Falcon, JAS-39 Gripen, etc. that have been qualified with AGM-65 Mavericks. Suitability for naval use, and extended range compared to existing Hellfires, could even make a full JAGM round a potential replacement for existing Griffin-B missiles on board patrol boats, and on the Littoral Combat Ship.

JAGM’s backers hope that success as a front-end bolt-on will eventually lead to contracts that would improve the missile as well, and restore the missile’s original concept.

The challenge is cost.

A role as a Maverick missile replacement is fairly straightforward, but the real volume and money is found in TOW and Hellfire replacement orders. Unfortunately, that’s also where the specifications for JAGM are significantly more challenging than the missiles they’d replace. A JAGM that’s more expensive than TOW or Hellfire won’t be a bargain for the US military, and would have a harder time selling abroad into the large helicopter and UAV markets.

Appendix B: JAGM’s Competing Industrial Teams

Team Lockheed

Lockheed Martin defense contractor

History repeats.

After JAGM rose from the dead, previous JCM incumbent Lockheed Martin came back with a team, in order to compete against the Raytheon/ Boeing team. In Team Lockheed’s design, The JAGM’s body and tri-mode sensors built on the existing body designs and sensors from Lockheed Martin’s AGM-114 Hellfire missile family, with its options of Hellfire II semi-active laser or millimeter wave Hellfire Longbow missiles. They also build on the cooled sensors used by the Lockheed/Raytheon Javelin imaging infrared (IIR) missile to add extra fire-and-forget insurance. Lockheed Martin will also push to leverage its incumbent status for both the current Hellfire missile family, and the M299 missile launcher that equips most helicopters.

Seeker improvements beyond the tri-mode features include extended range, “safing” that would allow carrier landings with live weapons instead of forcing planes to jettison their loads, and greater “fire and forget” capability. A single insensitive-munition rocket motor provides the required propulsion. Once it reaches the target, a multi-purpose warhead similar to the Hellfire II’s packs a shaped-charge designed to defeat the most advanced armored threats, along with a blast fragmentation capability to defeat ships, buildings, and bunkers with a two-phase warhead punch.

Team Lockheed included:

  • LM Missiles and Fire Control (lead integrator, tri-mode seeker)
  • Honeywell in Minneapolis, MN (inertial measurement unit)
  • L3 in Cincinnati, OH (focal plane array infrared detector)
  • EMS technologies in Atlanta, GA (millimeter wave antenna)

The following firms were also included, but aren’t likely to have much of a role under the new program structure:

  • Aerojet in Camden, AK (rocket motor)
  • Alliant Techsystems in Woodland Hills, CA (aircraft integration)
  • General Dynamics OTS in Niceville, FL (multi-purpose warhead)
  • Roxel in Summerfield, UK (propellant)
  • Marvin Engineering in Inglewood, CA (JAGM launchers)
  • Moog in Aurora, NY (control fin actuators)
  • and Perkin Elmer in Miamisburg, OH (warhead firing module).

Raytheon & Boeing

JCM on F-18

Boeing JCM on F-18
(click to view full)

Raytheon and Boeing are working with rocket-maker ATK on their own offering, which leverages a variety of existing technologies. Some algorithms from Raytheon’s XM1111 Medium Range Munition guided tank shell were helpful, and the tri-mode laser/radar/ uncooled imaging infrared seeker would leverage Raytheon’s existing Common Tri-Mode Seeker (CTMS) program. For the full JAGM offering, MBDA and Boeing’s Brimstone missile is already designed and tested for use on fast jets like the Harrier, Tornado, and Eurofighter. It would serve as the body. The challenging specs for a new rocket motor would be addressed by ATK.

Raytheon’s uncooled infrared seeker currently offers less resolution than Lockheed’s cooled seeker, but it’s more reliable, lighter, and cheaper to maintain. The CTMS is already part of the NETFIRES NLOS-LS PAM, and helped Raytheon win the GBU-53 Small Diameter Bomb Phase II competition – against Boeing, no less – in 2010.

Despite all of this re-use, component assembly wasn’t the team’s focus. Raytheon’s Senior Business Development Manager Michael Riley flew AH-64D Apache Longbow helicopters for 10 years. “What this is, is not a missile program,” he says. “It’s an integration program,” because that’s where many of the costs and challenges typically lie. To make this point, he drew a whiteboard picture of the Apache and of the F-18 during a planning session. “Who builds the helicopter? The black boxes that go in it? Who builds the fighter? Who performs missile integration for these platforms? Is there anything else I need to tell you?” The answer to these questions was “Boeing,” and discussions soon brought the firms together under a common vision.

Chief Engineers Emil Davidoff and Andy Hinsdale saw the F/A-18 Hornet as the toughest integration engineering problem, because of the conditions it faces: -65C temperature at altitude, shock, vibration and impact from carrier landings, plus supersonic buffeting underwing. All for a missile that was supposed to be similar in size and weight to the Hellfire, but with 2x range, a tri-mode seeker, and a similar cost target.

Even so, the most difficult challenges in these kinds of efforts are not technical, but human. “Coopetition” between firms that are competing on related projects is a difficult process at the best of times, and can feel like an arranged marriage even when it succeeds. Trust-building over time, a firewall between co-operating and competing teams, and other standard measures are always useful; but they do not guarantee success.

In business, as in rocket motors, there is such a thing as chemistry. The relationship between Chief Engineers Davidoff and Hinsdale has been part of that, and so has a joint belief that this competition is ideally suited for their partnership. Win or lose, therefore, the JAGM partnership between Raytheon and Boeing is flourishing, and may have long-term effects. Before the verdict on their main effort has even been rendered, both teams have said that they are looking for synergies in other areas, and other programs.

JAGM’s 2012 program shifts have changed the competition, so that integration is no longer the overriding focus it once was. Fortunately, the Raytheon/Boeing Team made a number of technical decisions that will keep them in the game.

So far, the team has managed “good enough” performance that has tested successfully and met specifications. They believe their uncooled infrared technology’s cost advantage could become important, and that fixed-price GBU-53 SDB-II orders will raise seeker and guidance production volumes to a level that can meet the Army’s new cost targets. Raytheon’s head of JAGM business development, J.R. Smith, notes that by the time the JAGM CTD phase is done in 2014, their SDB-II will be 75% of the way through Engineering & Manufacturing Development, with 2 years of production underway.

Raytheon remains partnered with AH-64 manufacturer Boeing, and has told DID that they still consider ATK to be a team member, even though their rocket motor isn’t currently a priority for the US military.

Additional Readings & Sources

DID thanks the personnel at Raytheon Missile Systems in Tucson for their time and cooperation in clarifying their JAGM bid.

Background: Missiles

News & Views

The USA’s America Class NAAS: Carrier Air + Amphibious Assault

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LHA-R

LHA-R/NAAS Concept
(click to view full)

Modern U.S. Navy Amphibious Assault Ships project power and maintain presence by serving as the cornerstone of the Amphibious Readiness Group (ARG) / Expeditionary Strike Group (ESG). LHA/LHD are a key element of the Seapower 21 doctrine pillars of Sea Strike and Sea Basing, transporting, launching, and landing elements of the Marine Expeditionary Brigade (MEB) via a combination of LCAC hovercraft, amphibious transports and vehicles, helicopters, and aircraft.

Designed to project power and maintain presence, LHA-Replacement (LHA-R, aka. LH-X, and now the New Amphibious Assault Ship or NAAS) large deck amphibious assault ships were slated to replace the US Navy’s 6 LHA-1 Tarawa Class vessels. They are based on the more modern LHD Wasp Class design, with the LHD’s landing craft and well deck removed in favor of more planes and hangar space. While its LHA/LHD predecessors were amphibious assault ships with a secondary aviation element, it’s fair to describe the America Class as escort carriers with a secondary amphibious assault role.

The NAAS Program

LHA-R Concept Starbord

LHA-R concept
(click to view: large!)

The LHA-R program may have been in the works since PMS-377 was put in charge in November 2000, but it took several years to get underway as a major spending program.

LHA 6 America, the lead LHA-R vessel, was planned for delivery to the U.S. Navy in October 2013, though when that date came and went, sea trials had yet to take place. It and should be in service by 2015. The ultimate question is how many ships of class will be built. Support for the limited NAAS buy of 2 ships is already set, and LHA 7 Tripoli is due for delivery in June 2018. The question is the 3rd ship, and any ships after that.

LHA-R Budgets, 2005 - 2014

The FY13-18 FYDP does feature a 3rd “LHA-R” ship in FY 2017, pushed back a year from the original plan. In April 2009, Gannett’s Navy Times revealed that the Marines were having second thoughts about the well deck removal, and the limitations this created for the total force. Altering ship plans for LHA 6 or LHA 7 would have been too expensive, but “LHA 8’s” planned cost, and these previous statements by the Navy and Marines, suggest that this ship will have a well deck. Low amounts allocated for LHA 8 design also indicate that any well-deck equipped ship is likely to be a fairly close derivation of an existing design. So, too, does the math inherent in the ships’ volume and internal layout limits. In other words, LHA 8 looks set to be a slightly updated variant of the all-electric LHD 8 Makin Island design. In effect, it would become “LHD 9”. This return of the well deck is later confirmed as the “Flight 1” configuration.

The ship’s timeline at the end of the FYDP makes it vulnerable to further budget cuts, and so does the higher price of a well deck equipped vessel. The FYDP has set aside $4.4 billion, compared to the Navy’s 2012 estimates of $3.2 – $3.3 billion per ship for the America Class. Time will tell whether the 3rd New Amphibious Assault Ship survives.

LHA-R Program dashboard

Note that even at that lower price, America Class ships already far exceed the cost of smaller LHDs like France’s 21,500t helicopter-only Mistral Class LHD (EUR 325M/ $485M), though the American ships are designed to naval survivability levels, and feature far more advanced defenses and launch capabilities.

A better comparison may be Australia’s 27,500t, jet-capable Canberra Class LHDs (AUD$ 1.6 billion/ USD$ 1.4 billion per), or Italy’s 27,100t Cavour Class escort carrier, which combines F-35B launch capability with housing for troops, and vehicle ramps for heavy vehicles stored inside (about EUR 1.5 billion/ $1.975 billion). Measured on a per-ton basis, their cost is not all that far off. The tactical tradeoff is that larger ships like the America Class gain new fighter spots and storage capacity faster than they grow in tonnage. On the flip side, they offer less survivability and mission flexibility than 2 Cavour Class ships might enjoy.

LHA-R Program timeline, 2001 - 2018

The LHA-R Ships: 21st Century Escort Carriers

LHD Wasp Class

LHD Wasp Class
(click to view full)

LHA-R/NAAS design modifications aimed to optimize aviation operations and support activities. The end product is essentially a revival of the World War 2 escort carrier concept, with integrated berthing, cargo, and light vehicle spaces for Marines.

At 844 feet long and 106 feet wide, LHA-R ships will be almost 80 feet longer than USS Wasp and 10 feet wider, since they don’t have to fit through the Panama Canal. As a result, these ships will weigh in at 45,594 long tons fully loaded, rather than LHD 8’s 41,649t full load. The Navy prefers not to call their America Class ships carriers, but will admit that they’re an “aviation centric” design. In plain English, they’re really CVL/CVE aircraft carriers with crew space for 1,204, that can also berth up to 1,686 Marines, with a possible surge to 1,800 people for short periods of time. These NAAS ships will rely on a mix of fixed-wing and rotary aircraft for most of their tasks, from close air support, to transport, to helicopter coverage.

Protection comes in 3 layers, from the medium-range Evolved SeaSparrow launchers, to the short-range RAM missile system, to close-in defenses that range from radar-guided Mk.15 Phalanx 20mm gatling guns to a range of decoy systems. Few small carriers have defenses this comprehensive, and some full-size carriers in Britain and India will also fall short by comparison. Even so, advances in modern cruise missiles makes the Navy doubt LHA-R’s survivability against a determined multi-missile swarm.

DID uses the term “escort carriers” due to their relative size compared to America’s 95,000t+ nuclear-powered supercarriers, and also due to the size of their aerial complement, which is reduced by the ship’s amphibious mission. Nevertheless, it’s worth noting that the America Class’ overall displacement is larger than France’s 43,000t FS Charles De Gaulle nuclear-powered aircraft carrier, or the American World War 2 Essex Class carriers’ 36,380t.

LHA-R America Class specifications

Like the Tarawa and Wasp classes, NAAS ships will have a flat flight deck, without a “ski ramp” on the front. With a ski ramp, V/STOL (Vertical/Short Take-Off and Landing) fighters like the Harrier, STOVL (Short Take-Off, Vertical Landing) fighters like the F-35B, UAVs, or tilt-rotor aircraft can all take off with larger loads, while using less fuel. On the other hand, a fully flat deck increases the number of deck locations available for landing or parking aircraft.

The US Navy thought hard about this choice. During the Analysis of Alternatives phase, they considered a 69,000 ton “Dual Tram Line” option with an LHD 8 sized well deck for hovercraft, an angled flight deck like an aircraft carrier’s, and a ski ramp that allows aircraft to take off with heavier loads. Existing F-35B-capable platforms that already use the ski ramp approach include Britain’s new 65,000t Queen Elizabeth Class carriers, Italy’s new 27,100t Cavour Class aircraft carrier/LHD, and Navantia’s 27,500t BPE / Canberra Class LHDs. The Navy eventually chose to pursue a design based on LHD 8 Makin Island instead, as the path of least risk and best cost containment. For good or ill, they also decided against adding a ski ramp.

Eliminating the ramp did give them a couple more “spot factors.” A ship’s possible aircraft combinations are calculated by totaling “spot factors” (SF), and amphibious ships use the CH-46E Sea Knight’s space requirements as their base (1.0). The aged Sea Knights are being phased out, however, and will not be part of the America Class’ 58.0 Spot Factor air wings. Instead, these air wings are expected to include MV-22 Osprey tilt-rotors (2.22 SF), CH-53E/K heavy transport helicopters (2.68/?), MH-60R/S multi-role utility helicopters (1.0), UH-1Y troop transport helicopters (0.94), and AH-1Z attack helicopters (0.92); and/or 6-23 fixed wing F-35B Lightning II STOVL fighters (2.0).

These new aircraft, and the MV-22 in particular, drove many of the ship’s key requirements. When one compares the “standard” complements of the LHA-R vs. the existing LHD Wasp Class, the result is about a 45% increase in required “spot factors,” for the same number of airframes: [1]

  • 12 MV-22 vs. 12 CH-46 (+14.64 SF)
  • 2 MH-60S vs. 2 UH-1 for SAR (+0.14 SF)
  • 4 CH-35K vs. 4 CH-53E (assumed even)
  • 3 UH-1Y vs. 3 UH-1N (+0.03 SF)
  • 4 AH-1Z vs. 4 AH-1W (+0.36 SF)
  • 6 F-35B vs. 6 AV-8B (+2.82 SF)

In single-role carrier configuration, America Class ships will embark 2 MH-60S helicopters for Search And Rescue, and take on 20 F-35B fighters plus all of the required spares, extra weapons, etc. Even so, the F-35B will have just 2 landing spots that can handle the heat from its engine: #7 and #9.

Floor footage wasn’t the only thing affected by the class’ escort carrier configuration. High-bay enlargement of the maintenance hangar in 2 areas was required in order to accommodate USMC MV-22s or AFSOC CV-22s, which can’t be brought in for full servicing on current LHA Tarawa and LHD Wasp Class ships.

A final aviation advantage comes from the addition of fuel tanks, in place of the ballast tanks used by the Tarawa and Wasp classes to offset the weight of a filled well deck. That more than doubles available JP-5 aviation fuel, from 600,000 gallons to a full 1.3 million gallons.

The Well Deck Issue

LHA Tarawa Class Launches LCAC

LHA 3 launches LCAC
(click to view full)

There’s a cost to these changes.

While it’s called an amphibious assault ship, the America class lacks those ship types’ characteristic feature: a floodable well deck for launching landing craft. The US Navy and Marines initially decided that there were enough other ships in the fleet with well decks, and contended that the use of LHA/LHD ships to transport and land heavy vehicles tends to be rare anyway. They eventually changed their minds, and “LHA 8” may now include a well deck, but LHA 6 America and LHA 7 Tripoli will be built without.

Removal of the traditional well deck offers some advantages. For starters, it provides America Class Flight 0 ships with an extended hangar deck and aviation support spaces. It also lowers LHA/CVL America Class maintenance costs. In exchange, the America Class can’t launch and land medium-heavy vehicles like the USMC’s AAV7 amphibious armored personnel carriers, their future amphibious APCs; or LCAC hovercraft that can carry vehicles like M1 tanks, LAVs, and mine resistant MRAP-type vehicles ashore.

Lift-on/ Lift-off cranes, which could have mitigated this shortfall by transferring cargo to other ships, are also absent from the design. If LHA-R Flight 0 ships decide to carry heavier vehicles, or require faster offload given the 14,000+ pound empty weight of even very light mine-resistant vehicles, their sole options will be their CH-53K heavy-lift helicopters, or offloading by ramp onto a port’s docks.

Power and Influence: Secondary Ship Features

LM2500 naval

Naval LM2500
(click to view full)

Propulsion and power is the same hybrid system as LHD 8, which is a plus for the Navy. It involves 2 GE LM2500+ gas turbines, each rated at 35,290 shaft horsepower at U.S. Navy standard day conditions (100 degrees F), and a pair of 5,000 hp auxiliary propulsion motors. The hybrid propulsion system enables the ship’s propellers to be driven either by the gas turbines or by electric motors, which are powered from the ship service electrical system. This allows the ship to operate in a more fuel efficient mode throughout its speed range, while being able to generate far more electricity to power onboard electronics, etc.

Finally, the new class resembles its LHA/LHD predecessors in that will be able to operate as the flagship for a full expeditionary strike group. Its enhanced and reconfigurable command and control complex will be based on the US Navy’s directive to use open architecture electronics whenever possible, in order to lower costs and make future upgrades easier.

A hospital facility complements these advanced command and aviation capabilities when assisting in humanitarian operations, and serves the amphibious combat force. It’s about 67% smaller than USS Makin Island’s [LHD 8], as a result of expanding the hangar bay.

LHA-R: Contracts & Key Events

launch timelapse

Unless otherwise specified, all contracts are awarded by the US Naval Sea Systems Command (NAVSEA) in Washington, DC, to Northrop Grumman Ship Systems (now Huntington Ingalls, Inc.) in Pascagoula, MS. The company’s Ingalls operations in Pascagoula, MS is where the USA’s current fleet of Tarawa Class LHA and Wasp Class LHD amphibious ships were all built.

FY 2015-2017

 

September 18/17: The US Navy’s newest America-class amphibious assault ship has been christened the USS Tripoli (LHA7). During a ceremony in Pascagoula, Miss., on Saturday, acting Undersecretary of the Navy Thomas Dee said the vessel “will be a force multiplier, and her crew will proudly serve our country for decades to come. I am grateful to the men and women of Ingalls Shipbuilding for their dedication and to the citizens of Pascagoula for their unwavering support as we continue to make our Navy stronger.” The Tripoli is an enlarged version of the America-class of amphibious assault ships. It is 844 feet long, displaces 45,000 tons and has larger hangars and storage capacity for aircraft and helicopters. Once operational, the US Marine Corps is expected to to deploy their vertical take-off and landing version of the F-35 Lightning II on the ship.

June 21/17: Huntington Ingalls has been awarded a $3 billion contract modification for the design and construction of the America-class Landing Helicopter Assault Replacement Amphibious Assault Ship. The majority of work will take place in Pascagoula, Miss., with further work to be carried out at smaller sites. Completion is expected for January 2024. The vessels will go towards the replacing the US Navy’s fleet of Wasp-class of amphibious assault ships.

May 8/17: Shipyard Huntington Ingalls has launched external link the second ship in the America-class of amphibious assault ship 13 weeks ahead of schedule. The future USS Tripoli can carry 12 Osprey aircraft and six F-35s and is fitted with .50 caliber machine guns and 20mm CWIS cannons. It can also support AV-8B Harriers, Cobra attack helicopter, cargo carriers, and other equipment. More America-class vessels are expected to be built in 2018, with the next vessel to be named after the WW2 Bougainville campaign.

April 10/17: The Navy’s USS America has successfully shot down a UAV with the Rolling Airframe Missile (RAM), during live-fire exercises designed to verify the new amphibious assault ship’s defense capabilities. During the test, the UAV posed as an anti-ship missile threat while the RAM utilized its quick-reaction fire-and-forget capabilities to down the drone. The USS America is the first vessel of its class and is designed to accommodate modern fighters such as the F-35B, alongside other vertical and/or short take-off and landing (V/STOL) aircraft and helicopters. It will support US Marine Corps aviation requirements, from small-scale contingency operations of an expeditionary strike group, to forcible entry missions in major theaters of war.

Feb 25/15: Navy to pit two yards against each other in duopolistic design competition for LHA-8, new oilers and LX(R) dock landing ship. Mindful of the trend of shipyards to consolidate to the point where there is barely the opportunity for real competition, the Navy is deliberately packaging three very different major defense acquisition programs together and selecting two shipyards to bid for each, with the explicit expectation that each will be rewarded at least one. General Dynamics NASSCO and Huntington Ingalls Industries will compete for the redesign of the LHA-8 (which sorely needs its well deck back now that Marines vehicles have plumped up); the T-AO(X) fleet oiler and the LX(R) dock landing ship replacement.

“Each shipyard will be awarded one detail design and construction contract for LHA 8 or one DD&C for T-AO(X) ships 1-6,” said a Navy representative. “This approach balances the Navy’s commitment to maintaining a viable shipbuilding industrial base while aggressively pursuing competition.” The arbitrary connection of three disparate programs and the automatic win that could go to a loser seems reminiscent of a kindergarten awards ceremony, but at least the creation and maintenance of this duopoly appears to be deliberate. It may shed light on the decision-making process as it happens for the Ingalls/BIW duopoly on the Arleigh Burke contracts and the ancient Newport News/Electric Boat rivalry for submarine work.

FY 2013-2014

LHA 6 nearing completion. LHA 8 will have a well deck.

America sea trials

July 15/15: The Navy has reportedly issued a Request for Proposals to two shipyards for a third America-class amphibious warship (LHA-8) and six next-generation oilers (TAO(X)). The RFP was sent to General Dynamics NASSCO and Huntington Ingalls Industries, with the Navy looking to pit the two yards against one another for contracts to manufacture the first six oilers or LHA-8.

Oct 11/14: LHA 6 Commissioned. The ship is formally commissioned at Pier 30/32 during San Francisco Fleet Week.

She is the 4th ship to bear that name, with predecessors that include a schooner, a World War I transport [ID-3006], and a conventionally-powered aircraft carrier [CV 66, 1965-1996]. Sources: US Navy, Full video and “USS America Joins the Fleet”.

USS America

Aug 26/14: Visits, F-35B Prep. LHA 6 America is visiting around South America on its way to San Francisco, with 4 MV-22B Osprey tilt-rotors, 3 H-60 Seahawk helicopters, and a special purpose MAGTF (Marine Corps Air-Ground Task Force) on board. The ship hasn’t even been commissioned yet, and they’re treating the visits to Trinidad and Tobago, Colombia, Brazil, Uruguay, Chile and Peru as a training cruise.

After PCU America’s commissioning and shakedown, a Post-Shakedown Availability visit to the shipyard expects to install modifications that will let the ship safely use F-35B fighters. To achieve that, intercostal structural additions will be inserted underneath flight deck landing spots numbers 7 and 9, in order to deal with the heat produced by the F-35B’s F135-PW-600 LiftFan engine. Those changes are currently being tested on the USS Wasp [LHD 8]. Sources: Defense Tech, “USS America Tours South America, Prepares for JSF”.

July 11/14: LHA 6. LHA 6 America leaves the Ingalls Shipbuilding division at Pascagoula, MS, sailing to the West Coast in preparation for her Oct 11/14 commissioning in San Francisco, CA. Sources: HII, “Ingalls Shipbuilding’s Amphibious Assault Ship America (LHA 6) Sails Away”.

June 20/14: LHA 7 keel. The official keel-laying ceremony for LHA 7 Tripoli takes places at HII’s Pascagoula, MS shipyard. Sources: HII, “Ingalls Shipbuilding Authenticates Keel of Amphibious Assault Ship Tripoli (LHA 7)”.

June 13/14: LHA 8. General Dynamics NASSCO in San Diego, CA receives a $23.5 million contract modification for early industry involvement in the LHA 8/ LHA(R) Flight 1 affordability design phase. LHA 8 is supposed to put the well deck back, pushing the design much closer to USS Makin Island [LHD-8]. Unfortunately, the ship has seen estimates as high as $4.4 billion. If the designers can reduce that figure, the ship’s odds of surviving coming budget battles will improve.

All funds are committed immediately, using FY 2014 RDT&E budgets. Work will be performed in San Diego, CA and is expected to be complete by May 2015. US NAVSEA in Washington, DC manages the contract (N00024-13-C-2401). See also HII, “Ingalls Shipbuilding Awarded $23.5 Million LHA 8 Affordability Contract”.

LHA 8 initial design

April 10/14: LHA 6 Delivery. HII’s Ingalls shipyard delivers the LHA 6 America to the US Navy in Pascagoula, MS. Commissioning is set for late 2014. Sources: US Navy, “Navy Accepts Delivery of the future USS America” | HII, “Ingalls Shipbuilding Delivers Amphibious Assault Ship America (LHA 6)”.

March 31/14: GAO Report. The US GAO tables its “Assessments of Selected Weapon Programs“. Which is actually a review for 2013, plus time to compile and publish. The report cites a high degree of rework on LHA 6, and the fact that they began construction with the design just 65% complete may have something to do with that. That has raised costs, and helped make the ship’s delivery 19 months late. Another $42.4 million will be spent on rework of the ship’s deck to cope with the F-35B’s exhaust and downwash (q.v. Jan 17/12). GAO adds that:

“Although not considered critical technologies, the program has identified an additional six key subsystems necessary to achieve capabilities. Five of these subsystems are mature. The sixth, the [GPS-guided] Joint Precision Approach and Landing System, is still in development, but LHA 6 can use backup aviation control systems to meet requirements. There are no new critical technologies expected for LHA 7 or LHA 8, but requirements for LHA 8 are still in development.”

Beyond the new deck design, design changes to LHA 7 will include a new firefighting system; and updates to the radar and the command, control, communications, computers, and intelligence systems. One hopes that key survivability upgrades (q.v. Jan 28/14) are also on this list. Design changes to LHA 8 will add a well deck that can accommodate 2 landing craft, and they’re considering designs that would allow compartments to be reconfigured in low-risk areas, in order to meet changing mission needs with less rework.

Jan 31/14: INSURV. LHA 6 America completes Navy acceptance trials off the coast of Pascagoula, MS. The Navy’s Board of Inspection and Survey (INSURV) evaluated all of the ship’s major systems, including combat, propulsion, communications, navigation, mission systems and aviation capabilities. It passed with no major deficiencies, which is a real achievement for a first-of-class ship. Delivery is planned for spring 2014. Sources: US NAVSEA, “LHA 6 Completes Acceptance Trials” | HII, “Video Release — Ingalls Shipbuilding’s Amphibious Ship America (LHA 6) Sails the Gulf of Mexico for Successful Acceptance Trials”.

Jan 28/14: DOT&E Testing Report. The Pentagon releases the FY 2013 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The America Class is included, and some of its deficiencies aren’t really about the ship – but others are.

It has been known for some time that the SSDS combat system needs continued improvement, and test aboard Nimitz Class supercarriers indicate that some modern cruise missile attacks will overwhelm existing defenses. The technical term is “Probability of Raid Annihilation”, and LHA-R isn’t likely to meet the goal the Navy set (q.v. Jan 17/12). Some of that is traceable to the design, however:

“LFT&E analysis completed so far identified potential problems in susceptibility and vulnerability that would likely result in the LHA-6 being unable to maintain or recover mission capability following a hit by certain threat weapons, the details of which are classified. The Navy’s required updated analysis is behind schedule jeopardizing planning for follow-on ship survivability improvements…. In particular, some fluid systems need additional isolation valves, sensors, and remote operators to allow rapid identification and isolation of damage and reconfiguration for restoration of the mission capability they support. Additionally, the egress from some of the troop and crew berthing spaces may result in crew causalities and delay damage control actions. The Navy has plans to incorporate some corrective actions for follow-on ships.”

Nov 7-9/13: Builder trials for PCU America are conducted in the Gulf of Mexico. If all goes well she is to be delivered to the Navy in March 2014. LHA 6, the 4th ship named USS America, will join the Pacific Fleet and have San Diego, CA as its homeport. Initial Operational Capability (IOC) is scheduled for September 2016. Sources: HII, Nov 14/13 release | US Navy PEO Ships, Nov 7/13 release | DefenseTech: First America-class Amphib Nears Completion.

June 2013: LHA 8. The Navy plans to complete the Preliminary Design of LHA 8 during FY13, finalize its Capability Development Document (CDD) and Concepts of Operations (CONOPS), and get started on contract design. The Senate Armed Services Committee is somewhat skeptical and recommends the addition of $20 million to the LHA-8 (i.e. flight 1) development budget because “[r]epeated Navy shipbuilding programs have shown that failing to complete a ship’s design before starting construction inevitably leads to cost growth and schedule delays.” Senate NDAA FY 2014 report 113-044 | PE 64567N budget justification [PDF].

April 2013: The FY14 President Budget still sets the order of a 3rd LHA ship to FY2017 as of the latest FYDP. The delivery of LHA 6 is however delayed by 6 months. Vice Chief of Naval Operations Adm. Mark Ferguson had testified before the Senate Committee on Armed Services in February that this delay was one of the consequences of starting FY13 under a continuing resolution (CR) preventing the start of new programs.

Source: Pentagon budget justification

Schedule as of April 2014

November 2012: The Navy conducts an operational assessment of LHA 6, though they don’t release any results publicly.

Oct 20/12: The US Navy christens Pre-Commissioning Unit America [LHA 6] at HII’s shipyard in Pascagoula, MS. USN.

FY 2012

LHA 7 main contract, named “Tripoli”; LHA 6 launch; DOT&E report highlight survivability fears against modern missiles.

LHA 6 & LPD 24 berthed

LHA 6 berthed
(click to view full)

June 5/12: LHA 6 launch. HII launches LHA 6 America at Ingalls Shipbuilding in Pascagoula, MS. Instead of sliding down a ramp, the ship just floated free of a drydock – but first, the 29,000 ton proto-ship became one of the largest objects moved across land when it was translated to the drydock. HII.

LHA 6 launch

May 31/12: LHA 7 main contract. A $2.381 billion fixed-price incentive contract modification, covering LHA 7 Tripoli’s detail design and construction, and installation (but not the purchase) of Government Furnished Equipment bought under separate contracts. Work will also include crew familiarization, technical manuals, and engineering and post-delivery industrial services.

Work will be performed in Pascagoula, MS (92.5%); Charlottesville, VA (2.4%); Beloit, WI (1.5%); Ocean Springs, MS (1.4%); Santa Fe Springs, CA (1.2%); and Brunswick, GA (1%), and is expected to be complete by June 2018 (N00024-10-C-2229). See also US Navy.

LHA 7

May 4/12: LHA 7 Tripoli. The Secretary of the Navy picks USS Tripoli as LHA 7’s future name. This isn’t a reference to recent events, but to the USMC’s early battles against the Barbary Pirates, immortalized in the Marines’ battle hymn: “From the halls of Montezuma, to the shores of Tripoli…”

Appropriately enough, the 1st USS Tripoli was CVE-64, a World War 2 escort carrier that served in the Atlantic theater. The 2nd USS Tripoli was LPH-10, a helicopter carrier that served in Vietnam. US Navy.

April 4/12: A $50.3 million contract modification for additional long lead time material in support of LHA 7. Work will be performed in Pascagoula, MS, and is expected to complete by May 2013 (N00024-10-C-2229).

Feb 13/12: FY13 PB. The President’s budget request for FY2013 sets the contract award date for LHA 7 to May 2012, with construction to start in April 2013, and expected delivery in March 2018. A more expensive LHA 8 ship has also been added in FY 2017.

Feb 6/12: LHA 7 lead-in. A $9 million contract modification for additional LHA 7 long lead time materials. Work will be performed in Pascagoula, MS and is expected to be complete by May 2013 (N00024-10-C-2229).

Jan 26/12: LHA 7 delayed. Preliminary FY 2013 budget materials discuss coming shifts in Pentagon priorities, as the defense department moves to make future cuts. The America Class is involved:

“To ensure sufficient resources to protect these strategic priorities, we will reduce the number of ships by slowing the pace of building new ships and by accelerating the retirement of some existing ships. These include… Slipping a large deck amphibious ship (LHA) by 1 year.”

See: Pentagon release | “Defense Budget Priorities and Choices” [PDF]

Jan 17/12: DOT&E report. The Pentagon releases the FY2011 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The America Class is included, even though they haven’t conducted testing yet. Some of the ship’s systems have been tested elsewhere, however, and their problems affect the ship. At the same time, some aspects of the design itself are being questioned, and so is ship survivability.

The good news is that LHA 6 will likely meet its Key Performance Parameters for vehicular stowage space, F-35B capacity, vertical take-off and landing spots, cargo space, and troop accommodations; but it will have much less hospital capacity than other American LHA/LHDs. DOT&E wonders if it will be enough.

The bad news is that LHA 6’s 12,000 pound limit for the vehicle ramp from the hangar deck to the flight deck, is a serious problem. Since the America Class has no well deck and no crane, everything must be airlifted ashore. There’s no point in having a ramp that can support 70-ton tanks and 24-ton LAVs, but even an up-armored HMMWV would stress the ramp as currently designed. Worse, blast-resistant MRAP or JLTV vehicles that could be airlifted off by a CH-53K, and would be necessary for many operations, couldn’t be carried on the ship. Those limitations are magnified by DOT&E’s statement that the USN and USMC haven’t yet produced a concept of operations or concept of employment that accounts for the America Class’ lack of a well deck, or that takes advantage of its enhanced aviation capability. On which note:

“Jet blast from the F-35Bs is expected to produce unsafe forces on flight deck personnel up to 75 feet from the short take-off line. MV-22 operations produce heat levels that might damage the flight deck and overwhelm the environmental controls in the spaces immediately below the flight deck.”

A full survivability assessment report is due in FY12, but DOT&E is concerned that:

“Due to long-standing and previously identified legacy sensor limitations, LHA-6 may be vulnerable to certain airborne threat flight profiles. Based on combat systems testing on other platforms, it is unlikely that LHA-6’s Ship Self-Defense System Mk 2-based combat system (including Nulka, SLQ-32, and Evolved Sea Sparrow Missile) will meet the ship’s Probability of Raid Annihilation requirement against anti-ship cruise missiles.”

This is true, but worth deeper analysis. Part of the problem is that there’s only so much weaponry one puts on ships like this. Its armament is actually substantially stronger than foreign LHDs like the Mistral or Juan Carlos/Canberra Classes, and matches up evenly against the Italian Cavour Class light carrier and amphibious support vessel. If advances in enemy weapons create a problem, other ships will have to compensate, or the cost of each NAAS ship would become very high indeed.

In this case, however, DOT&E is citing performance shortfalls against certain threat types by the ship’s component weapons: RIM-162 ESSM, RIM-116 RAM, Nulka, SLQ-32, and the ship’s radars. The radar shortfalls are a known issue, but unless the USN opted for a foreign radar design, there’s no reasonably-priced radar option that would fix them. As for the weapons, they are a real problem for the fleet, but extraneous to this one program. The long term solution is for their capabilities to improve, or the Navy to adjust its tactics to address their weaknesses, if it can.

FY 2010 – 2011

LHA 7 added to program, and lead-in buys begin; Any LHA 8 will have a well deck.

Concept: LHA 7 Tripoli

LHA 7 concept
(click to view full)

Aug 1/11: RAM. A $7.4 million contract modification for 3 refurbished and upgraded rolling airframe missile MK 49 Mod 3 Guided Missile Launch Systems with associated hardware, for use on LHA 7 (2 systems) and LCS 5 (Detroit, Freedom Class Littoral Combat Ship, 1 system).

Work will be performed in Tucson, AZ, and is expected to be complete by March 2013. Contract funds will not expire at the end of the current fiscal year (N00024-11-C-5448).

April 15/11: SAR to 2 ships. The Pentagon’s Selected Acquisitions Report ending Dec 30/10 includes the America Class under significant cost increases, for an obvious reason:

“LHA 6 – Program costs increased $3,458.9 million (+102.7%) from $3,367.9 million to $6,826.8 million, due primarily to the addition of one ship from one to two ships.”

March 31/11: LHA lead-in. A not-to-exceed $28.7 million contract modification for the procurement of additional long lead time material in support of “the LHA replacement flight 0 amphibious assault ship.” That could describe LHA 6 America, or LHA 7; timelines suggest that it probably means LHA 7.

Work will be performed in Philadelphia, PA (79.9%), and Pascagoula, MS (20.1%), and is expected to be complete by March 2014 (N00024-10-C-2229).

Oct 28/10: A $48.1 million contract modification for additional planning and advanced engineering services in support of LHA 7. Work will be performed in Pascagoula, MS, and is expected to be complete by May 2012 (N00024-10-C-2229). See also Northrop Grumman.

June 30/10: LHA 7 lead-in. A not-to-exceed $175.5 million cost-plus-fixed-fee contract for LHA 7 long-lead time material, planning, and advance engineering services. The as-yet unnamed LHA 7 will be an LHA-R Flight 0 ship just like America [LHA 6], which is now 25% complete. Long lead time materials include items like main reduction gears, which must be complete and ready to go very early in the build stage. With all contract options exercised, this contract could reach $193 million.

Work will be performed in Brunswick, GA (24.4%); locations yet to be determined (24.2%); Pascagoula, MS (23.1%); Los Angeles, CA (17.3%); York, PN (9.3%); and Brampton, Canada (1.7%), and is expected to be complete by March 2014. This contract was not competitively procured (N00024-10-C-2229). See also Northrop Grumman release.

March 30/10: GAO. The US GAO audit office delivers its 8th annual “Defense Acquisitions: Assessments of Selected Weapon Programs report. With respect to LHA-R, it says:

“The LHA 6 began construction in December 2008 with mature technologies, but [only 65%]… of its design complete… Approximately 45 percent of the LHA 6 design is based on the LHD 8. The Navy conducted two production readiness reviews to assess the shipbuilder’s readiness to commence full construction. In addition, as of September 2009, the program office had conducted unit readiness reviews for 141 of the ship’s 216 assembly units. The LHA 6 is likely to experience further cost growth because postdelivery rework of the ship’s deck may be necessary to cope with the intense, hot downwash of the Joint Strike Fighter… The Navy is planning to conduct aircraft tests on the LHD 1 during the fall of 2010, and will then determine whether the LHA 6 [and other ships that will operate it] need to modify their flight decks. The program office does not expect the Navy to finalize a solution for the LHA 6 prior to ship delivery…”

March 22/10: Gannett’s Navy Times:

“More than two years before the amphibious assault ship America enters the fleet, Marine officials have already drawn up early plans for a version of the ship that includes a major component America is missing – a well deck. The “LHA 8 concept,” as it was called in a presentation Monday by Marine Corps Combat Development Command, would combine new aviation features the Marines want in the America class with a traditional big-deck capacity for landing craft and green gear… the Navy’s most recent shipbuilding program includes no plans for such a ship… Navy Secretary Ray Mabus has said it would be prohibitively expensive to alter the designs for America or the follow-on LHA 7, so they’ll be built as planned.”

FY 2008 – 2009

LHA 6 keel laid; America Class.

RAM Missile

RIM-116 RAM Launch

Aug 28/09: Well deck rethink? Information Dissemination reports that the Marines may be rethinking the removal of this class’ well decks:

“When the Marines decided to remove the well deck on the LHA (R) for USS America (LHA 6), it was a decision to move towards specialization. No surprise then that this year the Marines testified in front of Congress that the well deck will be added to future LHA (R)s as soon as possible, because just the removal of the well deck turned the LHA (R) into too much of a specialization for the Marines to overcome shortcomings in necessary sealift throughput.”

July 17/09: LHA 6 keel laid. Northrop Grumman Corporation holds the keel authentication ceremony for LHA 6 at the company’s Pascagoula facility.

Per Navy and maritime tradition, ship sponsor Lynne Pace had her initials welded onto a ceremonial steel plate noting the ship’s keel had been “truly and fairly laid.” Ms. Pace is the wife of retired U.S. Marine Corps Gen. Peter Pace, the first US Marine to Chair the Joint Chiefs of Staff. NGC release.

Oct 20/08: LM2500. GE’s LM2500+ gas turbines will power the USS America, which surprises no-one. The same engine was used on LHD-8, and its use in LHA 6 was expected from the outset. Northrop Grumman’s formal selection merely makes it official.

The LHA 6 ship’s mechanical-electric propulsion system will consist of 2 LM2500+ gas turbines, each rated at 35,290 shaft horsepower at U.S. Navy standard day conditions (100 degrees F), and a pair of 5,000 hp auxiliary propulsion motors. The hybrid propulsion system enables the ship’s propellers to be driven either by the gas turbines or by the electric motors, which are powered from the ship service electrical system. This allows the ship to operate in a more fuel efficient mode throughout its speed range, and also gives it more electrical capacity to power sensors and onboard equipment. MarineLog.

June 27/08: America Class. US Navy Secretary Donald Winter announces that LHA 6 would be named USS America when it is brought into service, a move that also names the ship class.

The new America would be the 4th ship in US Navy service to bear the name; the last such ship was CV 66, the Kitty Hawk Class aircraft carrier commissioned in 1965, decommissioned in 1996, and sunk as an 2005 experiment using explosives, torpedoes and naval gunfire. US Navy | Gannett’s Navy Times.

Class named

March 20/08: LHA 6. Northrop Grumman’s Sperry Marine business unit has been selected to supply the Machinery Control System (MCS) for LHA 6, under a contract valued at approximately $47.6 million. The contract work includes hardware, software, design, engineering, logistics, training, testing and shipboard integration support. It also includes an option for continuing logistics support of the MCS and its land-based test facility through the end of the LHA 6 ship guaranty period. The work will be performed at Northrop Grumman’s Sperry Marine facility in Charlottesville, VA and at the Pascagoula shipyard.

The MCS for LHA 6 will be a completely integrated network for monitoring and controlling the ship’s main propulsion plant and auxiliary systems, and will include more than 50 data acquisition units located around the ship, 25 operating consoles, 10 electric plant and propulsion plant controllers, and multiple redundant local-area network switches. It is based on a similar system being supplied by Sperry Marine for Makin Island [LHD 8], which has the same gas turbine propulsion plant, zonal electrical distribution and electric auxiliary systems. NGC release.

Jan 30/08: SSDS. Raytheon Co. Integrated Defense Systems in San Diego, CA received a $17.3 million modification to previously awarded contract (N00024-07-C-5105) for FY 2008 production of 4 “Ship Self Defense System (SSDS) MK 2 Tactical Ship Sets. SSDS will form the core of the ships’ self-defense capabilities, tying together, coordinating, and even automating the sensors, weapons, and decisions involved from detection, to engagement, to kill against anti-ship missiles etc. Raytheon will also conduct a special study to define engineering changes to the SSDS MK 2 product baseline in support of the LHA 6 Combat System configuration.

Work will be performed in Portsmouth, RI, and is expected to be complete by Oct. 2009. This contract was not competitively procured.

FY 2007 and Earlier

LHA 6 initial milestones.

F-35B STOVL Hover Front

F-35B vertical landing
(click to view full)

June 1/07: LHA 6 order. A $2.4 billion fixed-price incentive modification to previously awarded contract (N00024-05-C-2221) for the detail design and construction of the LHA 6 Amphibious Assault Ship. The LHA 6 LHA-R Class will replace the LHA 1 Tarawa. Work will be performed in Pascagoula, MS (95%) and New Orleans, LA (5%), and is expected to be complete by August 2012.

Philip Teel, corporate vice president and president of Northrop Grumman’s Ship Systems sector, is quoted in Northrop Grumman’s release:

“This contract award reinforces the U.S. Navy’s confidence that we have recovered from the effects of Hurricane Katrina and are capable of meeting the warfighters’ needs in a timely and cost effective manner.”

LHA 6

June 15/06: LHA 6 lead-in. A $20.4 million modification under previously awarded contract (N00024-05-C-2221) to exercise a cost-plus-fixed-fee option for special studies and procurement of additional long lead-time material, in support of LHA 6 ship construction. Work will be performed in Pascagoula, MS and is expected to be complete by December 2006.

Feb 13/06: A $93.8 million cost-plus-fixed-fee modification under a previously awarded contract (N00024-05-C-2221) exercises options to initiate engineering and detail design for the LHA-R Flight 0 Amphibious Assault Ship, and procure additional long lead time material in support of ship construction. Work will be performed in Pascagoula, MS and is expected to be complete by December 2006.

July 15/05: LHA 6 lead-in. A $109.9 million cost-plus-fixed-fee contract for advanced planning, long lead time materials, systems engineering, and special studies for the first LHA-R Flight 0 Amphibious Assault Ship. Work on this contract will be performed at t Work is expected to be complete by December 2006. The contract was awarded on a sole-source basis (N00024-05-C-2221). The total contract value, if all options are exercised, will be $264 million.

Aug 6/04: LHA 6 lead-in. FY 2005 Defense Appropriations Act includes $150 million for Advance Procurement related to LHA-R Flight 0

Aug 5/04: LHA-R CDD formally entered into JCIDS review process

June 17/04: Feasibility Design completed; results briefed to ASN (RD&A)

April 30/04: Required Capabilities Letter for LHA(R) Flight 0 issued by ASN (RD&A), CNO and CMC

Jan 23/04: ASN (RD&A) formally asks for additional cost vs. capability studies

September 2002: Analysis of Alternatives (AoA) Report re: possible range of ship designs completed

July 20/01: MS A Acquisition Decision Memorandum (ADM)

March 5/01: Mission Need Statement (MNS)

Nov 20/2000: NAVSEA’s PMS377 designated as LHA-R Program Managers

Footnotes

fn1. Spot factor figures, MV-22 maintenance, and fuel capabilities given in US PEO-Ships briefing presentation to the NDIA. [return to article]

Additional Readings

Background: The America Class

Background: Ship Ancillaries

Background: Aircraft

News & Views

LCAC Hovercraft: US Navy’s Champion Schleppers Get SLEPped

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US Navy LCAC Brushes Shoreline

LCAC versatility
(click to view full)

The US military calls them Landing Craft, Air Cushion (LCAC). They’re high-speed, fully amphibious hovercraft capable of carrying a 60-ton payload (75 tons in overload) over water and land at speeds in excess of 40 knots and a nominal range of up to 200 nautical miles. Carrying equipment, troops, and/or supplies, the LCAC launches from inside the well deck of an amphibious warship, then travels the waves at high speed, runs right through the surf zone near the beach, and stops at a suitable place on land. Its cargo walks or rolls off. The LCAC returns to the surf to pick up more. Rinse. Agitate. Repeat.

LCAC ashore

LCAC, ashore
(click to view full)

A total of 91 LCACs were built between 1984-2001, and their design itself dates back to the 1970s. They require regular maintenance, refurbishment, upgrades, and even life extension programs to keep them operational into the future. This free-to-view Spotlight article will covers the program from 2005 forward, tracking contracts and key events.

The LCAC Program and its SLEPpers

LCAC Boarding USS Denver LPD-9

LCAC into LPD-9
(click to enlarge)

Many militaries rely on slower and less expensive LCM (Landing Craft, Mechanized) boats, LCUs, and related small landing craft. By using hovercraft, however, the US military gives itself additional options for traversing difficult terrain like marshes, broadens its potential landing zones, and buys fast ferry services that can build up a landing zone more quickly. These same traits make LCACs extremely well-suited to humanitarian missions, as shown after the South Asian tsunami and in the wake of Hurricane Katrina.

Contracts for 91 LCACs were approved through FY 1997, with 91 craft delivered to the Fleet by the end of 2000. Of the LCACs in service, the US military’s EXWAR.ORG reports that 7 have reportedly been disassembled for FGE, 10 are in deep Reduced Operation Status (ROS), 2 are held for R&D, and 36 are in use on each coast.

LCAC SLEP extends the expected service life of the LCAC by 50%, from 20 years to 30 years. The program began in late 2000, and includes two sub-programs:

The “C4N” (Command, Control, Communications, Computers, and Navigation) sub-program replaces the LN-66 radars with modern, high-power P-80 radar systems. The SLEP will also include open-architecture electronics relying on modern commercial-off-the-shelf (COTS) equipment, which allows much easier incorporation of precision navigation systems, new communications systems, et. al. LED screens and LED keyboards use less power than the old Cathode Ray Tubes and the bulb-type indicators, and generate less heat. When coupled with the air-conditioning that has been added to the LCAC command modules, the hovercraft’s crew and electronics are given a better environment.

Other improvements are more “hardware-oriented,” and include:

  • Engine upgrades to ETF-40B configuration that will provide additional power and lift (especially in environments over 100 degrees), reduced fuel consumption, reduced maintenance needs, and reduced lift footprint.
  • Replacement of the LCACs’ “buoyancy box” to solve corrosion problems, incorporate hull improvements, and extend their fatigue-limits.
  • A new deep hovercraft skirt to reduce drag, increase the performance envelope over water and land, and reduce maintenance requirements.

LCAC-related Contracts, 2005 – Present

FY 2018

WinXP forces C4N switch.

USN on LCAC

November 19/18: Engines Rolls Royce is being contracted to support the US Navy’s Ship-to-Shore Connector program. The company is being awarded with a firm-fixed-price modification worth $41 million. The contract provides for the procurement of 20 MT7 marine turbine engines used to power Landing Craft, Air Cushion (LCAC) 100-class craft 109 through 113. The program seeks to replace existing Navy landing hovercraft with the LCAC 100 due to current craft nearing the end of their service life. Each LCAC 100 craft mounts four MT7 engines. The MT7 combines modern turbine materials and technology to provide a state-of-the-art power system suited to a range of naval applications such as main propulsion and power generation. Work to be performed includes production of the MT7 engines and delivery to Textron Marine Systems for the assembly of the LCAC 100 class craft. Work will be performed in Indianapolis, Indiana, and is expected to be completed by January, 2020.

September 13/18: SLEPing away  The US Navy is awarding Tecnico Corp with a contract in support of the Landing Craft, Air Cushion service life extension program (LCAC SLEP). The firm-fixed-price contract has a value of $25.6 million and provides for three LCAC SLEP availabilities. The company will be responsible to repair and upgrade the LCAC’s buoyancy box, replace its gas turbine engine and will install a new skirt and an integrated command, control, computers, communications and navigation equipment package. The Landing Craft Air Cushion is a high-speed, over-the-beach fully amphibious air cushion landing craft capable of carrying a 75 ton maximum payload and operating from existing and planned well deck ships. The craft is used to transport weapons systems, equipment, cargo and personnel from ship to shore and across the beach. The LCAC SLEP will extend the service life of the platform from 20 to 30 years. Work will be performed in Little Creek, Virginia, and is expected to be completed by February 2021.

FY 2014

Oct 2/14: WinXP bites. The LCAC fleet is the latest platform to be bitten by Microsoft’s decision to end support for Windows XP. The Navy completes the Critical Design Review for a new Command, Control, Communications, Computers & Navigation (C4N) suite, “System Baseline Configuration 4”:

“In order to address software obsolescence in the C4N suite, the LCAC Software Support Activity is transitioning from embedded Windows XP to Windows 7 for the Windows-based nodes of the system. The C4N software re-host from SBC3 to SBC4 is also leveraging off of newer [Modular Open Scalable Approach USN specifications] technology in order to reduce the required number of processing units to support the new modular, open-scalable architecture approach.”

This approach seems to create the same problem down the road, but at least they weren’t crazy enough to use Windows 8. The hardware shifts are actually the bigger benefit, lowering volume, weight and power requirements. It also switches the hardware from front I/O connectors to swappable and testable line replaceable unit boxes. That should cut maintenance time nicely.

The LCAC C4N suite provides the 3-person crew with 6 sunlight readable, Night Vision Device compatible LCD displays in the Command Module. Feeds include 4 sensor interface units that provide the signal conditioning and conversion for 190 different sensors and alarms. The navigation system integrates with a 25 kW surface search radar, a primary and secondary GPS system, and an inertial navigation system. A common data recorder is used to transfer mission plans, while recording of real-time navigation, audio, and engineering data/actions. Beyond the screens, a fly-by-wire control system with 2 fully redundant engineering control system processing units is used to pilot the craft. The Navy calls them pilots, because LCACs “fly” on a cushion of air. Sources: NAVSEA, “New LCAC C4N Suite Completes Critical Design Review”.

FY 2010 – 2013

10 SLEP.

LCAC

Landed.
(click to view full)

Sept 26/13: +2 SLEP. L-3 Unidyne, Inc., Norfolk, VA, is being awarded a $13.7 million firm-fixed-priced contract for 2 LCAC Service Life Extension Program craft in FY 2013. All funds are committed immediately.

This contract was competitively procured via FBO.gov, with 1 offer received by US NAVSEA in Washington, DC. No contract number was given, but it’s likely to be part of N00024-12-C-2402.

April 1/13: Engines. Vericor Power Systems LLC in Alpharetta, GA receives a $12.1 million contract modification for the manufacture, testing and delivery of 8 LCAC ETF40B Marine gas turbine engines as well as the repair/refurbishment of 8 output group modules for LCAC engines. Each LCAC uses 4 turbines, so this will provide for another 2 overhauled LCACs. That makes 8 hovercraft worth since the February 2012 award that specified 8 SLEPped LCACs. Guess funds are a bit tight with everything going on in Washington.

Work will be performed in Alpharetta, GA (90%), and Winnipeg, Manitoba, Canada (10%), and is expected to be completed by February 2014. All funds are committed immediately. US Naval Sea Systems Command in Washington, DC manages the contracts (N00024-12-C-4154).

April 1/13: Engines. Vericor Power Systems LLC in Alpharetta, GA receives a $12.1 million contract modification for the manufacture, testing and delivery of 8 LCAC ETF40B Marine gas turbine engines as well as the repair/refurbishment of 8 output group modules for LCAC engines. Each LCAC uses 4 turbines, so this will provide for 2 overhauled LCACs.

Work will be performed in Alpharetta, GA (90%), and Winnipeg, Manitoba, Canada (10%), and is expected to be completed by February 2014. All funds are committed immediately, using FY 2013 Shipbuilding and Conversion budgets. US Naval Sea Systems Command in Washington, DC manages the contracts (N00024-12-C-4154).

July 6/12: SSC. Textron, Inc. in New Orleans, LA wins a $212.7 million fixed-priced incentive-fee contract for the detail design and construction of a ship to shore connector (SSC) test and training hovercraft successor type to the LCAC. This contract includes options for up to 8 production SSC hovercraft, which could bring the cumulative value to $570.5 million.

Read “Ship to Shore Connector: the USN’s New Hovercraft” for full coverage.

SSC successor program begins

May 7/12: Engines. Vericor Power Systems, LLC in Alpharetta, GA receives a $23.6 million firm-fixed-price contract for the manufacture, testing, and delivery of 16 ETF40B marine gas turbine engines in support of the LCAC SLEP program, and the repair/refurbishment of 16 output group modules for LCAC engines. That would cover 4 LCACs.

This contract includes options, which could bring its cumulative value to $60.7 million. Work will be performed in Winnipeg, Manitoba, Canada, and is expected to complete by June 2013 (N00024-12-C-4154).

Feb 27/12: +8 SLEP. L-3 Unidyne, Inc. in Norfolk, VA receives a pair of contracts worth $68.2 million, to SLEP a total of 8 LCACs – 4 on each coast. This brings the number of announced LCAC SLEP orders to 30 hovercraft between April 2005 and the present.

Contract #1 is a $31.4 million modification to SLEP 4 of Assault Craft Unit Four’s hovercraft in Virginia Beach, VA, and is expected to complete by February 2014 (N00024-12-C-2402).

Contract #2 a $26.8 million modification to SLEP 4 of Assault Craft Unit Five’s hovercraft in Camp Pendleton, CA, and is expected to be completed by February 2014 (N00024-12-C-2403).

Sept 26/11: Support. GE Aviation Systems, LLC’s Dowty Propellers in Sterling, VA receives a not-to-exceed $6.7 million unfinalized contractual action against an existing basic ordering agreement to repair marine propellers used aboard LCAC vessels. Work will be performed in Sterling VA (85%), and in the United Kingdom (15%), and is expected to be complete by February 2014.

One company was solicited for the non-competitive requirement, and 1 offer was received. $3.35 million is committed. NAVSUP Weapons System Support in Mechanicsburg, PA manages the contract (N00104-11-G-A004).

Jan 20/11: Engines. Vericor Power Systems LLC announces a firm fixed-price contract for up to 34 of its ETF40B marine gas turbine engines, and overhaul of related hardware for the US Navy’s FY 2010/2011 LCAC Service Life Extension Program (SLEP). This would cover 8 LCACs, plus 2 spares.

The firm adds that they will be offering their TF60B for the US Navy’s new Ship-to-Shore Connector LCAC replacement program. The new engine is based on the TF40/ETF40B, but adds improvements. For instance, its power-producer is mounted to a heavy duty marine inlet module on the craft, which aims to eliminate major alignment and maintenance problems on the LCAC. The TF60B engine test schedule continues, with performance testing slated for spring 2011 at Naval Air Station Patuxent River, MD.

Nov 15/10: Engines. Vericor Power Systems, LLC in Alpharetta, GA receives a $16.7 million firm-fixed-price contract for 12 of the LCAC’s ETF40B marine gas turbine engines. Work will be performed in Winnipeg, Canada, and is expected to be complete by July 2012. This contract was not competitively procured by US Naval Sea Systems Command in Washington, DC (N00024-11-C-4113).

Nov 4/10: Support. L-3 Services, Inc.’s Unidyne Division in Norfolk, VA wins a $473,469 contract for LCAC 55 Continuous Maintenance Availability (CMAV), including miscellaneous electrical, mechanical, and structural repairs. Work will be performed at a government facility.

It is a good illustration of the fact that the LCAC fleet is also maintained and overhauled using a number of smaller contracts which do not reach DefenseLINK’s $5 million announcement threshold. An Oct 27/10 solicitation for LCAC 51 is similar, but is a small-business set aside. US FedBizOpps.

FY 2008 – 2009

9 SLEP.

LCAC Relief, Haiti

LCAC in Haiti, 2009
(click to view full)

Sept 29/10: +3 SLEP. L-3 Services, Inc.’s Unidyne Division in Norfolk, VA wins a $14.5 million firm-fixed-price contract for service life extension program on LCACs 63, 72 and 74. This contract includes provisions for over and above work, which could bring its cumulative value to $17.5 million. Work will be performed in Camp Pendleton, CA, and is expected to be complete by August 2012. This contract was competitively procured via the Federal Business Opportunities website, with 5 proposals solicited and 2 offers received. The Southwest Regional Maintenance Center in San Diego, CA manages this contract (N55236-10-C-0012).

Aug 11/09: +3 SLEP. Oceaneering International, Inc.’s Marine Services Division in Chesapeake, VA receives a $13.6 million contract modification to extend the service life of 3 LCACs via repair and upgrade of the buoyancy box, gas turbine engine replacement, installation of a new skirt, installation of an integrated C4N equipment package, craft alterations, and repair work.

Work will be performed in Norfolk, VA, and is expected to complete it by August 2012. The Naval Sea Systems Command in Washington Navy Yard, Washington, DC manages the contract (N00024-09-C-2240).

May 26/09: +3 SLEP. Oceaneering International’s Marine Services Division in Chesapeake, VA won a $14 million firm-fixed-price contract to extend the service life of 3 LCACs via repair and upgrade of the buoyancy box, gas turbine engine replacement, installation of a new skirt, installation of an integrated C4N equipment package, craft alterations, and repair work. This contract includes options which would bring its cumulative value to $38.9 million.

Oceaneering will perform the work in Norfolk, VA and expects to complete it by November 2012. This contract was competitively procured via FedBizOpps.com, with 4 offers received by the Naval Sea Systems Command at the Washington Navy Yard in Washington, DC (N00024-09-C-2240).

April 20/09: Engines. Vericor Power Systems, LLC, in Alpharetta, GA received a $32.1 million firm-fixed-price modification to a previously awarded contract, exercising an option to build, test, and deliver 24 ETF40B marine gas turbine engines for the FY 2009 LCAC SLEP program. That would equip 6 LCACS. Work will be performed in Winnipeg, Manitoba, Canada, and is expected to be complete by August 2010. The US Naval Sea Systems Command (NVSEA) in Washington, DC issued the contract (N00024-08-C-4117).

Oct 2/08: Support. Gryphon Technologies LC in Greenbelt, MD received a $17.2 million cost-plus fixed fee contract on Sept 30/08, for the procurement of Expeditionary Warfare Program and LCAC maintenance, modification, repair, and trial support engineering support services. The contractor will provide all personnel, materials, equipment, services for the engineering, & technical support required to provide logistics and material support for the LCAC Program.

Work will be performed in Panama City, FL, and is expected to be complete by October 2013. Contract funds in the amount of $300,000 expired at the end of FY 2008, on Sept 30th. This contract was competitively procured and advertised via Navy Electronic Commerce On-line and Federal Business Opportunities website, with one offer received by the Naval Surface Warfare Center Panama City Division in Panama City, FL (N61331-08-D-0021).

FY 2007 – 2008

6 SLEP.

LHD Tonnerre Virginia Beach LCAC CH-53E Gazelle

LCAC & CH-53 exercise
with FS Tonnerre
(click to view full)

Aug 27/08: Engines. Vericor Power Systems, LLC in Alpharetta, GA received a $20.5 million firm-fixed-price contract to build, test, and deliver 16 ETF40B marine gas turbine engines for the FY 2008 LCAC Service Life Extension Program (SLEP), which would cover 4 LCACs. This contract includes options which, if exercised, would bring the cumulative value of this contract to $57.8 million.

Work will be performed in Winnipeg, Manitoba, Canada, and is expected to be complete by October 2009. This contract was not competitively procured, but the solicitation was posted on the Federal Business Opportunities website by the Naval Sea Systems Command in Washington Navy Yard, DC (N00024-08-C-4117).

April 2/07: +3 SLEP. L-3 Communications Titan Corporation’s Unidyne Division in Norfolk, VA received a $22.9 million modification to under previously awarded contract to exercise options for preparation and accomplishment of the FY 2007 Service Life Extension Program (SLEP) availabilities of landing craft air cushions (LCAC) 36, LCAC 50, and LCAC 69, at assault craft unit 4.

Work will be performed in Norfolk, VA and is expected to be complete March 2009. The Naval Sea Systems Command in Washington, DC issued the contract (N00024-06-C-2203).

March 30/07: +3 SLEP. L-3 Communications Titan Corp’s Unidyne Division in Norfolk, VA received a $22.9 million modification to a previously awarded contract, exercising options for preparation and accomplishment of the FY 2007 Service Life Extension Program (SLEP) availabilities of LCAC 36, LCAC 50, and LCAC 69, at assault craft unit 4.

Work will be performed in Norfolk, VA and is expected to be complete in March 2009. The Naval Sea Systems Command in Washington, DC manages the contract (N00024-06-C-2203).

Feb 20/07: Engines. Vericor Power Systems, LLC in Alpharetta, GA received a $29.6 million firm-fixed-price delivery order to previously awarded contract for the manufacture, testing and delivery of 24 ETF40B marine gas turbine engines, which would equip 6 LCACs. This covers LCAC SLEP requirements for FY 2007.

Work will be performed at Standard Aero Energy in Winnipeg, Canada under a 2005 partnership agreement, and is expected to be complete by November 2008. Contract funds will not expire at the end of the current fiscal year. The Naval Sea Systems Command in Washington, DC issued the contract (N00024-06-D-4107).

Oct 18/06: The LCAC community holds its annual Fleet Support Conference at Camp Pendleton, CA. Assault Craft Units (ACU) 4 and 5, as well as representatives from Washington, D.C., Little Creek, VA, and Boston Planning Yard discussed maintenance and upgrades, mission planning factors and manning issues, including the training pipeline and detailing. Chief Operations Specialist (SW/AW) David L. Lessenberry:

“During this conference, we look at all the major issues with the functions and operation of LCACs… This year we’re talking about funding, man hours and maintenance because we want to extend [the LCAC’s] service life. The LCACs have a service life of 20 years, but we can extend that by 10 years with maintenance and upgrades.”

FY 2005 – 2006

10 SLEP.

LCAC

Incoming…
(click to enlarge)

Aug 21/06: +2 SLEP. L-3 Communications Titan Corporation’s Unidyne Division in Norfolk, VA received a $16.7 million firm-fixed-price contract for the SLEP of LCACs #29 and #32. The LCAC provides heavy lift capability to perform amphibious assaults and operational maneuvers from the sea. This contract includes options for SLEPping LCACs # 31, 48, and 33 as well, which would bring the cumulative value of this contract to 5 craft and $40 million if exercised.

Work will be performed at Assault Craft Unit Five in Camp Pendleton, CA and is expected to be complete by August 2008. This contract was competitively procured via the Federal Business Opportunities website with 29 proposals solicited and two offers received. The Southwest Regional Maintenance Center in San Diego, CA issued the contract (N55236-06-C-0001).

Mar 16/06: Engines. Vericor Power Systems, LLC in Alpharetta, GA received a $28.4 million firm-fixed-price contract for the manufacture, testing and delivery of 20 ETF40B marine gas turbine engines and 4 Pack-Up Kit spare engines for the Landing Craft-Air Cushion Service Life Extension Program.

Work will be performed at Standard Aero Energy in Winnipeg, Canada under a 2005 partnership agreement, and is expected to be complete by December 2008. The contract was not competitively procured by the Naval Sea Systems Command in Washington, DC (N00024-06-D-4107).

Nov 22/05: +3 SLEP. L-3 Communications Titan Unidyne in Norfolk, VA won an $8.8 million firm-fixed-price contract to upgrade landing craft air cushion (LCAC) hovercraft 62, 64, 65, and 76. Work will be performed in Camp Pendleton, CA and is expected to be complete by October 2006. This contract was competitively procured and advertised via the Internet, with two offers received. The Southwest Regional Maintenance Center in San Diego, CA issued the contract (N55236-06-C-0002).

April 14/05: +5 SLEP. Titan Corp.’s Unidyne Group in Norfolk, VA won a $26.4 million firm-fixed-price contract for 5 Service Life Extension Program (SLEP) Landing Craft Air Cushion (LCAC) hovercraft.

Work will be performed in Camp Pendleton, CA (80%) and Norfolk, VA (20%), and is expected to be complete by August 2007. The contact was competitively awarded and advertised via the Navy Electronic Commerce on Line website, with three offers received. The Naval Sea Systems Command, Washington, DC manages the contract.

Additional Readings

Follow-on Ship to Shore Connector

Other Fast Landing Options

  • Naval Technology – Zubr Class (Pomornik) Air Cushioned Landing Craft, Russia. Included as a point of comparison; the Zubr is a significantly larger craft than LCAC.
  • Naval Technology – CNIM. Their L-CAT is the French EDA-R catamaran landing craft: 30m long and 12m wide, and can carry a payload of 80t at a cruise speed of 18 kts. EDA-R is a fast catamaran in transit mode, but features a central elevating deck that makes it become a flat-bottomed ship to beach, or enter an amphibious ship’s well deck.

Marine APCs: Peregrinations of the EFV to ACV to MPC to ACV 1.1

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EFV Ocean

AAAV/ EFV, swim mode
(click to view full)

The US Marine Corps’ AAVP7 Amtracs have been their primary ship to shore amphibious armored personnel carrier for a long time; the AAV7A1 was initially fielded in 1972, and underwent a major service life extension program and product improvement program from 1983-1993. The Expeditionary Fighting Vehicle was the USMC’s plan to replace the aging AMTRACS (lit. AMphibious TRACtorS), which saw extensive service deep inland during Operation Iraqi Freedom.

The personnel version of the new EFVs would carry a crew of 3, plus a reinforced rifle squad of 17 combat-loaded Marines. A high-tech weapons station would provide firepower, via a stabilized ATK 30mm MK 44 Bushmaster cannon with advanced sights to replace the AAV’s unstabilized .50 caliber machine gun. A command variant would carry an array of communications and computer systems and staff personnel. The EFV remained the U.S. Marine Corps’ top land acquisition priority, even as its price tag and development issues cut its buy sharply. Push finally came to shove in 2010, however, as the USMC realized that it simply couldn’t afford the vehicle, or its performance.

That begat a new program called the Amphibious Combat Vehicle (ACV), designed to be a more realistic version of the EFV. A Marines version designed for only light water use was called the MPC, which was iced in June 2013. That program was resurrected under increased capabilities pressures as the APC 1.1, which had its coming out party during an industry day in July 2014. A draft RFP was released in November, with hopes that a final RFP would be issued in spring 2015.

$105.7 million was requested for ACV 1.1 research, testing and evaluation.

The APC 1.1 has been examined by the Congressional Research Service, producing this report, which – in a nutshell – says that the program has a few issues, the primary one being the strategic lack of “connectors” allowing equipment onshore. Current options (LCAC, JHSV and LCU 1600) are relatively unprotected.

Amtracs Replacement, Take 1: The EFV

Expeditionary Fighting Vehicle: Capabilities & CONOPS

EFV Components

The New: EFV Features
(click to view full)

The EFV was expected to come in 2 main variants: EFV-P infantry fighting vehicles, and EFV-C command vehicles. Even after the program’s demise, its characteristics and associated Concept of Operations remain relevant. They were developed in response to what the Marines think they need, and early 2011 indications suggest that the service’s view hasn’t changed all that much.

The EFV-P personnel carriers have a stabilized turret[1] with advanced TV, laser and thermal imaging optics for accurate fire under all conditions out to 2 km (1.2 miles). Primary firepower is provided by an ATK 30mm MK 44 Bushmaster cannon and 7.62mm coaxial machine gun, with a maximum elevation of 45 degrees (high elevation is useful in urban warfare) and maximum depression of -10 degrees (useful for enfilade fire). The Bushmaster cannon will use HEIT(High-Explosive Incendiary Tracer) rounds with a super-fast fuse for maximum shrapnel, and MPLD (Multi-Purpose Low Drag) tungsten-tipped rounds against harder targets. The MPLDs offer an advantage over current 25mm rounds because they penetrate before exploding, instead of just pock-marking the walls of fortified bunkers and buildings.

Rounds are selectable on the fly, and Col. Brogan of the EFV program office has said that the cannon would defeat any vehicle short of a main battle tank up to 2 km away. The EFV program has also completed foreign comparative testing for programmable fuse rounds similar to those slated for the XM307 machine gun, and those rounds were found to be more lethal. The goal was to qualify them as an additional standard ammunition choice.

The current AAV7 Amtracs, in contrast, offer only low-light vision optics, in a non-stabilized manned turret, firing a .50 caliber machine gun and a 40mm GMG grenade launcher. Some Amtracs have added thermal sights, but other vehicles are sporting far more advanced manned turrets – and these days, unmanned RWS systems as well.

Additional firepower comes from the EFV’s onboard Marines, which is meant to include a full reinforced Marine rifle squad of 17 (13 Marines + 4 additional or specialists, including Javelin anti-tank teams) in addition to the vehicle’s crew of 3. The AAV7 listed a capacity of 22 and a crew of 3, but in practice its limit was also a combat-loaded reinforced rifle squad. The AAV7’s original design parameters even included an M151 Jeep or trailer, or 2 supply pallets from an LKA ship, as holdovers from its role as a mere LVT (Landing Vehicle, Tracked) before USMC doctrine began emphasizing its role as an armored personnel carrier. The EFV dispenses with that.

EFV Command Variant

EFV: Command variant
(click to view full)

A command EFV-C variant carries an array of communications and computer systems and staff personnel. Indeed, all EFVs were slated to carry an array of communications equipment and electronics including GPS/INS navigation systems and C2PC (Command and Control, Personal Computer). C2PC is similar to the Army’s “Blue Force Tracker,” showing an overlay of friendly units and detected enemies on a common map. The two systems aren’t interoperable yet, though things are moving that way. C2PC is used in the US Army at brigade level and information can be shared through that command structure.

Electronics and salt water don’t exactly mix, however, so the EFV program has had to take precautions. All electronics must be fully sealed, all cables have shielding & protection, and design efforts were made to remove voids and enclosures where salt might become trapped. On the outside, a series of enviro-friendly coatings were used that avoided the use of carcinogenic hexavalent chrome, and areas where dissimilar metals are mated need barriers to prevent electricity-producing galvanic reactions. If that sounds more complex and exensive than standard IFVs, well, it is.

AAVP7 on Beach

The Old: AAVP7, ashore
(click to view full)

Beyond the difference in these variants, however, all EFVs had broad similarities in a number of areas.

The EFV was designed to have positive buoyancy, and the program office has confirmed that the vehicle will float when at rest. Waterjet propulsion gives an amphibious speed of more than 20 knots – 3 times that of the AAV7. An underwater explosion survivability requirement is incorporated, and EFVs are also meant to move at high speed up to Sea State 3, and transition/low speed up to Sea State 5 (up to 8 ft. waves). This sea state capability would match the older AAV7s, and this level of unassisted armored landing capability in high sea states is reportedly unique to the AAV7 among present-day vehicles.

Those EFV water speed and sea state requirements have driven a number of design decisions, however, raising the vehicles’ cost and increasing its vulnerabilities. For instance, the need for hydroplaning at speed forces a flat bottom, which limits the hull’s potential protection against IEDs and other land mines. It also leads to an engine bigger than a 70-ton M1 tank’s, as well as very high vibration levels in transit that aren’t very friendly to onboard equipment.

Once on land, keeping up with the USMC’s M1 Abrams tanks imposes land speed requirements that must also be addressed. EFV top speed after landing will be about 45 miles per hour, which is comparable to the land speed of a modernized AAV7 RAM/RS, and enables the vehicles to keep up with a USMC’s M1 Abrams tank’s cruising speed. An engine almost twice as powerful as the ones in the 70-ton M1 tanks they’ll be accompanying certainly helps. Maintenance and readiness are meant to be similar to vehicles like the M1 Abrams and M2 Bradley, though they never even got close to that goal before the program was terminated.

Reactive Armor Rafael

Bradley reactive armor

On the protection front, the EFV has done what it could within its specifications, but it will not reach the level of the US Army’s Bradley or similar IFVs.

Measures have been taken to make EFV detection harder, including moving thermal giveaways to the rear, reducing telltale dust via side skirts, etc. NBC (nuclear, biological, chemical) protection is also included. For direct protection when maneuver or concealment become impossible, its LIBA SURMAX silicon ceramic composite armor is expected to provide protection from 14.5mm rounds and 155mm shell fragments. The previous AAV7’s base was 12.7mm/.50 cal weapons and 105mm fragments, though add-on armor could raise that to the same 14.5/155mm levels. The LIBA SURMAX armor adds high resilience under multiple hits from armor piercing projectiles, easy field repair, and lightness to the protection equation.

Having met that “same as” standard, the EFV program does not officially plan to include armor-up kits of its own. Reactive armor like that fitted to M2/M3 Bradleys, M113s, etc. for defense against higher-caliber autocannon and/or RPG rockets was not initially planned for the EFV; the Marines believed the its weight and hydrodynamic issues would destroy the EFV’s amphibious capabilities, and had no initial plans for “add-on ashore” kits. Nor was the “cage” slat armor fitted to Army Strykers etc. under consideration as RPG protection, for the same reasons. Some minor casualty reduction would have been provided by improved fire suppression, and by spall linings that narrow the ‘casualty cone’ of a rocket’s blast fragments in the hull from the 90-110 degree spray of the AAV7 Amtracs, to 10 degrees or so.

In response to pressure from Congress, ideas have now been floated re: removable applique armor, but no official decision was taken.

Over the longer term, the EFV had reserved computing power, a card slot, and memory to integrate “active protection systems” like the RAFAEL/General Dynamics “Trophy” being fielded in Israel, or the Raytheon APS system contracted before the Army’s FCS ground vehicle family was canceled. The EFV program office never formally evaluated any of these systems, however, as no funding or requirements were provided to do it.

Cougar 6x6 IEDed EU Referendum

Cougar 6×6, IEDed
the crew lived.
(click to view full)

EFV protection varies against the IED land mines that have already destroyed several Amtracs in Iraq. The EFV’s flat bottom remains a hazard when facing mines. Detonations underneath will remain a challenge, however, because the need for hydrodynamic lift forces a flat bottom design – and the same design that catches the full force of the water to provide lift, will also catch the full force of a mine blast. Given the amphibious distance and speed requirements, however, the EFV program office noted that blast-deflecting V-hulls were not an option. Shock-absorbing seats that reduce spinal injuries were the best they could do, given the specifications.

On the other hand, its low side skirts offer very better protection from side blasts than current Amtracs, especially since the SURMAX armor is good at absorbing “dynamic deflection.” The front is helped by the presence of the extensible plate for water travel, while the back features armor levels comparable to the sides.

This last vulnerability, to the #1 in-theater killer from America’s last 2 major wars, attracted sharp political scrutiny, and was a factor in pressure to cancel the program.

Expeditionary Fighting Vehicle: The Case in Favor

EFV Marines Exit

EFV exit
(click to view full)

Given these uncertainties, the increasing use of AAV7 Amtracs as armored personnel carriers deep inland, and the trends toward urban warfare and IED threats, the EFV has attracted some criticism. We begin with the USMC’s case for the EFV – and since the follow-on ACV seems to share similar underlying requirements, possibly the future ACV as well.

The biggest underlying requirement concerns the Navy, not the Marines. The Marines contend that advances in anti-ship missiles and surveillance, and the spiraling cost of US Navy’s designs for amphibious ships, made protecting those ships via long-distance launch a critical requirement. Rather than buying extra hovercraft or LCUs, the Navy and Marines wanted these waterborne abilities to be part of the vehicles themselves, so that amphibious assaults could introduce armor support very quickly. The EFV’s high-speed, long-distance swim capabilities, which have so influenced its design and execution, were seen as the best option for meeting that goal, while maximizing tactical flexibility in both Small Wars and high-intensity conflicts.

That speed has 2 major tactical rationales. One is protection. The other is flexibility. Col. Brogan of the EFV Program Office noted in our June 2006 interview that the “over the horizon” launch capability (about 25 miles out to sea) requirement of 25-mile swim capability in an hour. requirement was handed down in order to give friendly forces 2 opportunities to take down enemy missiles before they could hit the Navy’s amphibious ships, assuming AEGIS-equipped ships on station plus Cooperative Engagement Capability on the Navy’s amphibious assault vessels.

EFV Swim Side

Staying afloat
(click to view full)

To illustrate the implications of flexibility, imagine a release point 15 miles offshore. At 25 mph swim speed, Pythagoras tells us that a 40 mile long stretch of coastline is at risk within an hour, complicating the defender’s options. The EFV’s speed, shared software and communications means that the vehicles can modify and share plans while still in the water; instead of having to look for a 1 km wide beach where they can all land in a wave, they can come ashore in dispersed fashion to re-form nearby, or exit in column through places as narrow as a boat ramp. Faced with this array of options, the defending commander must either disperse and hence weaken his defenses, try to anticipate the vehicles’ exact moves and risk being wrong, or accept the initial landing and plan to deal with the beach-head via counterattack.

Once on land, keeping up with the USMC’s M1 Abrams tanks in particular impose land speed requirements that must be addressed, even as the situations the US Marines face sometimes require far more protection than lighter vehicles like the BvS-10 can provide. The U.S. Marines must be able to operate in a wide variety of situations and environments, contend the EFV’s advocates, and their breadth of amphibious capabilities define them. With the EFV, the USMC argues, firepower, detection and flexibility are much improved over the AAV7, while amphibious and tracked mobility are maintained or improved. This combination makes the EFV an important tool that’s required in order to maintain the Corps’ full capability set.

The EFV’s amphibious capability remains tactically useful inland, however, reducing dependence on destroyable and easily-targeted bridges. As long as the opposite bank has a shallow enough slope for the EFVs to climb out within a few miles, EFVs can swim up rivers and cross water obstacles. Of course, accompanying USMC M1 Abrams tanks would not have this option. A Marine commander with a mixed vehicle set could split his forces, possibly assigning Javelin infantry teams, amphibious LAV-ATs with TOWs, Cobra helicopters, etc. for anti-tank punch. He could also use the EFVs in security operations as a bridgehead and guard force, until engineers could bring the tanks across.

Col. Brogan added that the USMC could always elect to put fewer than 17 Marines in an EFV depending on the mission, and noted that other vehicles in inventory from armored HMMWV jeeps and MTVR trucks, to LAV-25 wheeled APCs, to V-hulled RG-31 and Cougar vehicles, are available for commanders where lack of numbers or niche capabilities make the EFV an inferior mission choice.

Expeditionary Fighting Vehicle: The Case Against

BvS10 Under RAF CH-47

RAF CH-47 w. BvS10,
Afghanistan
(click to view full)

Critics note the EFV’s number of Marines carried and cost, contending that the USMC is simply building a very expensive, casualty-maximizing IED land mine/RPG trap, whose required protection levels against mines and incoming fire were sacrificed to the requirement for improved water speed. Despite this water speed, they won’t be useful as fire support in the littorals, either, leaving that mission largely unaddressed. EFVs will be tied to heavier and less flexible forces because they cannot handle enemy tanks or IEDs independently, and they will be too vulnerable in the urban warfare scenarios that will be common features of future conflicts.

Options to improve these capabilities, they say, will only turn a very expensive system that has demonstrated serious reliability problems, into an extremely expensive system that is even less reliable, and requires more support than before.

Other Marine forces like the British and Dutch, they note, are relying instead on smaller amphibious vehicles like the BvS-10 Viking. These vehicles are also fully amphibious, but trade less water speed and slightly less protection for more vehicles per dollar, fewer soldiers per vehicle to minimize casualties, and ground footprints that can cross all terrains and won’t set off pressure mines. When trying to keep the Navy ships safe, they argue, why not opt for systems like these that offer heliborne air mobility, giving the Marines even greater operational speed and over-the-horizon reach, and offering naval defenses even more shots at enemy missiles? Systems like the BvS10 would be equally useful in “small wars,” where their heliborne insertion and all-terrain capabilities would give the Marines new options against lightly-armed but very mobile enemies.

K21 concept

K21 KNIFV concept
(click to view full)

Alternatively, the Marines could buy a more conventional IFV with some amphibious capabilities, and depend on extra hovercraft, vessels like the proposed and landing ships to get them ashore. South Korea produced the K-21 KNIFV for about $3.5 million each, with better firepower and protection options than the EFV, at a cost of carrying only 9 crew and reducing water speed to 4-5 mph in low sea states.

Once built, those extra hovercraft and LCUs could even find new roles in the world’s littoral regions. Armed with rockets, bolt-on RWS turrets, or even rolled-on armored vehicles, they would have new life as impromptu littoral and riverine patrol craft, policing terrain that the US military sees as high threat while keeping larger ships out of the picture. LCT-As were used this way in World War 2 landings, and LCU/LCMs with low gunwales have mounted M48A3, M67A2, and M60A1 tanks in Vietnam and Grenada.

These options, say the critics, plus other vehicles in the Marines’ current force mix, are more likely to be appropriate in more of the situations that US Marines are likely to face going forward. They’re also far easier to buy in numbers when the EFV isn’t sucking the budgetary oxygen out of the room, a situation that tends to turn arguments that could be made as “both/and” into something of an “either/or” rhetorical proposition.

The arguments continue; indeed, they are likely to gain in intensity and strength as the USMC works to define the EFV’s successor.

Amtracs Replacement, Take 2: After the EFV

The USMC’s EFV replacement strategy rests on 3 pillars. DARPA may have added a 4th option, but like all DARPA projects, it will have to overcome significant technical hurdles in order to become even a potential production program.

Replace Me: ACV Amphibious Combat Vehicle

LAND_EFV_Electronics_Inside.jpg

EFV: electronics inside
(click to view full)

The USMC hopes it can keep its Amphibious Combat Vehicle to $10-12 million per vehicle, compared to $16.8 million for the EFV. Even so, that’s still far above other Marines forces around the world. The expected schedule was an ACV technical demonstration vehicle by the end of FY 2012, and a fully operational demonstration vehicle done by the end of 2013 or 2014. Re-use of some EFV systems might help meet those deadlines, but reliability issues make that a riskier strategy than it might otherwise be. A competition between contractors will give several of them 3-4 years to build their offerings, followed by a chosen ACV around 2020.

The USMC acknowledges that their desired schedule is aggressive, which often creates testing surprises, delays, and rising costs. Their acquisition strategy isn’t set in stone, but they seem to be leaning on multi-way competition and a drive-off to offset those risks, even as that format also complies with recent defense acquisition reform directives. They’d better hope it works, because $10 million was touted for the EFV part-way through the program – and another episode of ballooning costs and delays will cripple the Marines for a generation. Even if it does work, and costs are within budget, a $10-12 million per vehicle program would be a prime target for cuts if rising interest rates cause the USA to hit a fiscal wall.

More ominously, Kurt Koch, the combat vehicle capabilities integration officer for Fires and Maneuvers Integration Division, says “the ACV will be operationally mobile in the water, capable of ship-to-objective maneuver from over the horizon.” That’s the same requirement that doomed the EFV to be a super-expensive water taxi, that wouldn’t protect its crew against cannon fire, rockets, or the #1 killer in recent wars: land mine attacks.

Extend Me: the AAV7 SLEP

LAND_AAV7s_Come_Ashore_Somalia.jpg

AAV7s, Somalia
(click to view full)

Until the ACV is ready, the Amtracs will soldier on. The AAV Service Life Extension Program (SLEP) aims to add better protection, a modern power-train, and higher capacity suspension components. Another gap in the current force is the current turret, which is unstabilized, and can’t be fired accurately on the move. Costs and scope are still under evaluation, but the goal is to run the AAV7 SLEP program from 2012-2021.

With the ACV not even slated to begin production until 2020, and even the MPC not slated to make a difference until 2018-2020, the AAV7 SLEP becomes critical to the corps. During the next decade, any serious problems in the Amtracs fleet could leave the US Marines in a difficult position indeed.

If AAV7 Amtracs had to be built new, the last AAV7 Amtracs were produced for Brazil in the 1990s. The cost range in those-year dollars was $2.2 – 2.5 million per vehicle. Without factoring in production restart costs (or any capability upgrades for the modern battlefield), that figure translates into about $3.5 million per vehicle in today’s dollars.

Complement Me: The MPC Marine Personnel Carrier

MPC concept

MPC concept
(click to view larger)

The wheeled Marine Personnel Carrier program is really a replacement for the LAV fleet, and has always been seen as a separate budgeted item. The EFV program’s failure doesn’t change that, but it does mean that MPCs may end up performing some EFV roles. They may end up in a bigger substitution role if the ACV also sinks, or the USA’s slow-motion fiscal wreck starts hitting the interest rate wall, and drastic cuts follow. If so, tactical changes will follow, because MPCs won’t be designed to come ashore through surf, even in low-medium sea states.

MPCs are expected to cost up to $4.5 million each, with a buy decision in 2013 and Initial Operational Capability in 2018. Declared MPC competitors already include BAE Systems/ Iveco with their SUPERAV), and Lockheed Martin/Patria with their Patria AMV. The current incumbent, General Dynamics, won’t be sitting out. They’re expected t bid their Piranha-III, or similar vehicles.

Test Me: DARPA’s FANG

DARPA contract awards

DARPA’s FANG. The Fast, Adaptable, Next-Generation ground vehicle projects aims to develop a new heavy, amphibious infantry fighting vehicle (IFV) “with functional requirements intended to mirror the Marine Corps’ Amphibious Combat Vehicle.”

That’s unusual. The approach is even more interesting, and unusual: “The contractor will stage a series of FANG challenges, prize-based design competitions for progressively more complex vehicle subsystems, culminating in the design of a full IFV.” DARPA has had good luck with competitions before, but they generally involve more than 1 vendor.

EFV: Contracts & Key Events

Unless otherwise indicated, all EFV program contracts are issued by US Marine Corps Systems Command in Quantico, VA to General Dynamics Amphibious Systems (GDAMS) in Woodbridge, VA.

FY 2015 – 2018

DARPA’s FANG.

DARPA Inside

December 10/18: Amphibious Combat Vehicles The US Marine Corps is buying new Amphibious Combat Vehicles for its troops. BAE is receiving an additional $140 million to build 30 Amphibious Combat Vehicles (ACVs) and covers associated production efforts, fielding and support costs. The Corps’ will eventually replace its fleet of ageing AAVP7 Amtracs with 204 new ACVs at a cost of $1.2 billion. According to Naval Technology the ACV is a modern eight-wheeled amphibious armored personell carrier that can carry a crew of three with 13 embarked Marines. The vehicles feature has a blast-resistant V-shaped hull to withstand IED blasts. Its six-cylinder 700HP Cursor engine propel it to speeds of up to 10km/h at sea and up to 106 km/h at land. The ACV’s armament is yet unclear. The ACV’s armament will likely include a 40 mm grenade launcher and a .50 cal machine gun. The contract is payed for with FY 2019 Marine Corps procurement funds. Work will be performed at BAE’s factories in York, Pennsylvania and Aiken, South Carolina. Production of the new vehicles is expected to be completed in August 2020.

February 22/17: The Amphibious Combat Vehicle 1.1 by Science Applications International Corporation and BAE Systems for the USMC has been unveiled for the first time. Developed to replace an aging fleet of amphibious assault vehicles, the Marines will receive a total of 16 vehicles with deliveries to commence in March. The earlier stages of the ACV 1.1 production effort were stalled by a contract protest by General Dynamics after the company was defeated in the Marine Corps’ bidding process.

July 27/15: The Marine Corps is reportedly scheduled to downselect two designs for its Amphibious Combat Vehicle (ACV) program in late 2015, with five designs currently on offer. The requirement calls for a 8×8 armored vehicle capable of transiting over open water as well as operate ashore. The five designs have been undergoing testing, with the USMC planning to progress the two downselected bids through a development phase.

May 25/15: BAE Systems has submitted a bid for the USMC’s Amphibious Combat Vehicle (ACV) competition, with the company teaming with Italian firm Iveco Defence to develop the ACV 1.1 design.

FY 2012

DARPA’s FANG.

June 22/12: Industrial. The USMC won’t be moving a $16 million hull manufacturing line out of Lima, OH and over to Georgia just yet. The Army’s Joint Systems Manufacturing Center is run by General Dynamics, and the Marines will delay their decision until they compile a cost/benefit analysis of the proposed $19 million move ($6 million move + $13 million to restore the JSMC capability). It’s all part of a larger process:

“Following the Defense Department’s cancellation of the Expeditionary Fighting Vehicle Program, the Marine Corps began reviewing the future use of all EFV-associated equipment procured as part of that program. The JSMC was set to build the fighting vehicle, but now is using the hull machining equipment on other combat vehicles [DID: incl. Israeli Namer heavy APCs].”

June 19/12: Plan E – I’m the FANG. Ricardo, Inc. in Belleville, MI received a $9.8 million cost-plus-fixed-fee contract. This 12-month base period may be followed by 2 successive 12-month options, which could increase its value to $27.6 million. It will fund a research and development effort entitled “FANG (Fast, Adaptable, Next-Generation) Ground Vehicle,” which aims to develop a new heavy, amphibious infantry fighting vehicle (IFV) “with functional requirements intended to mirror the Marine Corps’ Amphibious Combat Vehicle.”

That’s unusual. The approach is even more interesting, and unusual: “The contractor will stage a series of FANG challenges, prize-based design competitions for progressively more complex vehicle subsystems, culminating in the design of a full IFV.” DARPA has had good luck with competitions before, but they generally involve more than 1 vendor.

Work will be performed in Belleville, MI (70.75%); Nashville, TN (13.38%); Atlanta, GA (9.26%); Brighton, MI (3.16%); San Antonio, TX (1.24%); and Troy, MI (2.21%). Work can run to June 17/15, with all options exercised. The US Defense Advanced Research Projects Agency manages the contract (HR0011-12-C-0074).

FY 2011

EFV canceled. What now?

EFV SDD-2

Beached.
(click to view full)

June 10/11: Aviation Week reports that the USMC is looking to cut its analysis of alternatives (AOA) for the EFV replacement from 18 months to 9, or even 6 months. Areas of interest include “habitability” inside the vehicle, added features like an artificial horizon, and reaching out to shipbuilders for a better hull design.

The good news is that the USMC is reaching to a logical and related industry for help. The bad news is that an appetite for more and more based on notional requirements, rather than cost-driven limits that may force rethinks of what one can expect, is what sank EFV in the first place. Further bad news? The USMC say they need 38 amphibious ships, and might make do with 33, but will get 29. That will push them toward a long-swimming IFV design, as a way of compensating at sea. The question is whether that will create fatal vulnerabilities on land, or whether the shipbuilding sector can offer an EFV idea that squares the circle.

March 22/11: Plans B, C & D. The USMC outlines the 3 different vehicle programs that will replace the responsibilities the EFV would have held: AAV7 life extension from 2012-2021, wheeled Marine Personnel Carrier in service from 2018, and an Amphibious Combat Vehicle EFV replacement entering production by 2020. See above for more details.

Jan 12/10: Inside Defense reports that the US Marine Corps will pursue 3 contracts, in the wake of the EFV’s cancellation.

The first, required response involves life extension for the existing AAVP7 Amtracs fleet. The 2nd response will be to accelerate the LAV-II replacement Marine Personnel Carrier (MPC) program. Like its predecessor, MPC is required to have some amphibious capability, albeit less than the Amtracs. The 3rd response is the direct EFV replacment, currently known as the New Amphibious Vehicle (NAV) program.

Jan 6/11: Canceled. As part of a plan detailing $150 billion in service cuts and cost savings over the next 5 years, Defense Secretary Robert Gates announces the cancellation of the USMC’s Expeditionary Fighting Vehicle (EFV):

“This program is of great interest to the Marine community so I would like to explain the reasons… Meeting [its conflicting requirements] demands has… led to significant technology problems, development delays, and cost increases… already consumed more than $3 billion to develop and will cost another $12 billion to build – all for a fleet with the capacity to put 4,000 troops ashore. If fully executed, the EFV – which costs far more to operate and maintain than its predecessor – would essentially swallow the entire Marine vehicle budget and most of its total procurement budget for the foreseeable future… recent analysis by the Navy and Marine Corps suggests that the most plausible scenarios requiring power projection from the sea could be handled through a mix of existing air and sea systems employed in new ways along with new vehicles… the mounting cost of acquiring this specialized capability must be judged against other priorities and needs.

Let me be clear. This decision does not call into question the Marine’s amphibious assault mission. We will budget the funds necessary to develop a more affordable and sustainable amphibious tractor to provide the Marines a ship-to-shore capability into the future. The budget will also propose funds to upgrade the existing amphibious vehicle fleet with new engines, electronics, and armaments to ensure that the Marines will be able to conduct ship-to-shore missions until the next generation of systems is brought on line.”

Responding to the announcement, USMC Commandant Gen. James Amos said that:

“Despite the critical amphibious and warfighting capability the EFV represents, the program is simply not affordable given likely Marine Corps procurement budgets. The procurement and operations/maintenance costs of this vehicle are onerous. After examining multiple options to preserve the EFV, I concluded that none of the options meets what we consider reasonable affordability criteria. As a result, I decided to pursue a more affordable vehicle… Shortly, we will issue a special notice to industry requesting information relative to supporting our required amphibious capabilities.”

Finally, the Deteroit Free Press submits a note worth remembering when other program cancellations are discussed:

“Peter Keating, vice president of communications with General Dynamics Land Systems in Sterling Heights, told the Free Press on Thursday morning that the elimination of the EFV would cost Michigan 5,444 direct jobs and 5,281 indirect jobs, according to a economic study the defense contractor had done last year. The Free Press contacted one of the experts who did the study – David Louscher, a former political science professor at the University of Akron, who said those numbers represented so-called “man years” over the course of the 14-year life of the program. In other words, each of those jobs equated to roughly a full time job for one year, or 766 over the course of the program.”

See: Gates’ full speech | a href=”http://www.defense.gov/transcripts/transcript.aspx?transcriptid=4747″>Full Gates speech and Gates/Mullen Q&A transcript | Pentagon release | USMC statement || Defense Update | WIRED Danger Room | || Cato Institute | Lexington Institute || Atlanta Journal Constitution | The Atlantic | Bloomberg | Detroit Free Press | The Hill | NY Times | Politico | Stars and Stripes || Agence France Presse | BBC | Reuters | UK’s Telegraph | China’s Xinhua.

EFV Canceled

Nov 16/10: No Plan B. WIRED Danger Room says there is no Plan B for the EFV, which means the vehicle had better pass its tests by February 2011:

“After years of delays and cost overruns, Senate appropriators voted in September to put the $24-million-per-tank EFV program out to pasture if it can’t pass its final round of tests. The chairmen of the White House deficit commission marked it for termination in their cost-cutting proposal last week. At this point, the swimming tank is a pinata for defense reformers… But a September study from the Government Accountability Office [DID: sctually. the Congressional Research Service] found few alternatives to the swimming tank (.PDF). Either the Marines could continue to use their decades-old Amphibious Assault Vehicles, or they can modify their planned Marine Personnel Carrier for ship-to-shore operations. (One option for the carrier, GAO writes, is the Italian Supernav 8×8 tank, “a 24-ton vehicle that can carry 13 Marines and their equipment and can travel up to 500 miles nonstop on land and 40 miles on water.”) But the carrier won’t be ready until 2015 as it is.”

FY 2010

EFV may be canceled; GAO & CSBA dubious about the EFV.

Capitol Building

Sept 17/10: Inside Defense reports that: “The Senate Appropriations defense subcommittee has provided funding to cancel the Expeditionary Fighting Vehicle program in its mark of the fiscal year 2011 defense budget.”

Sept 9/10: Carley Corp. in Orlando, FL wins a $35.8 million cost-plus-fixed-fee, firm-fixed-price contract to produce the EFV training system for USMC accession training, as well as for training fleet and reserve forces. The contract contains options that could boost it to $36 million. The training system will include several sub-systems: training courseware on a Learning Management System, simulators, devices, mockups, and training aids.

Work will be performed in Orlando, FL, and is expected to be complete by September 2015. This contract was a 100% small business set-aside posted in the Navy Electronic Commerce Office, with 3 offers received (M67854-10-C-0036).

Aug 24/10: Testimony. USMC Commandant Gen. James Conway defends the EFV capability, while distancing himself a bit from the current program. Defense Tech quotes him:

“It is not the platform it’s the capability… It’s not necessarily the EFV made by General Dynamics that goes 25 knots, its the capability that we need to be wed to… if that program were canceled outright we would still be looking to come up with that capability.”

He said the new batch of eight EFVs provided by General Dynamics for extensive testing are more reliable than the original prototypes and the Marines hope they’ll show marked improvement. “It has been a beleaguered program,” Conway said today at a Pentagon presser. “We are looking at affordability of the program in the out years… we have to ask ourselves are 573 (EFVs) affordable.”

Aug 19/10: Testing. The SDD-2 version of the EFV is undergoing testing at Camp Pendleton, CA, whose Amphibious Vehicle Test Branch (AVTB) at Camp Del Mar is well suited to the task. The team has also tested the EFV at the Marine Corps Air Ground Combat Center, Marine Corps Mountain Warfare Training Center, and DoD facilities in Alaska and Hawaii. The AVTB is staffed by 53 Marines and 25 civilians who are currently conducting testing on 8 EFVs manufactured in Lima, OH.

The USMC release says that to date, more than 400 engineering design improvements have been implemented since AVTB became involved with testing the first EFV prototype in 2003. One is a “whale-tail” exhaust system that disperses heat down and outward from the vehicle, instead of straight upward. USMC.

July 9/10: Defense Tech reports:

“Yesterday at a reporter’s roundtable, House Armed Services Committee chair Rep. Ike Skelton said he expects SecDef Robert Gates and his merry band of program killers in OSD will try to terminate the Marine Corps armored amphibian, the Expeditionary Fighting Vehicle (EFV). Skelton said he’s pretty agnostic on the EFV and that the HASC would give the Marines time to conduct further tests on the vehicle.”

See also Aviation Week | Reuters.

July 2/10: GAO still dubious. GAO Report #GAO-10-758R’s title understates its tone: “Expeditionary Fighting Vehicle (EFV) Program Faces Cost, Schedule and Performance Risks” was provided to Rep. Norman D. Dicks [D-WA], n his role as Chairman of the House Appropriations Defense subcommittee. Some excerpts:

“In 2006 we reviewed the EFV program to determine how it was performing… and reported that the program faced significant risks… In 2006 and 2007, the EFV business case broke down… The program was restructured in June 2007.” [With respect to SDD-2], Reliability growth approach and other performance issues present significant challenges and risks, [the] nature of development, test, and procurement schedules add unnecessary risk… Costs could increase due to concurrency, redesign effort, and final procurement quantity… [and the program’s] history of cost growth, schedule slips and performance failures and the current challenges (including changing threats) raise the question of whether the business case for the EFV program (in terms of cost, schedule, and performance) is still sound.”

The rest of their review is quite detailed and specific. It cites serious ongoing issues with capacity and weight, reliability, and maintainability, and sees the overlapping schedule for testing and early production as especially worthy of concern. See also Eric Palmer of DoD Watch.

May 4/10: Roll-out, Take 2. The USMC rolls out the SDD-2 EFV prototype at a ceremony, and continues to press their case for the vehicle amidst rumors of its cancellation at what turned into a mini pep rally for the vehicle and its supporters. Taking direct aim at some of the concerns raised recently by Defense Secretary Robert Gates that Marines may not need the EFV or that the vehicle could prove too costly, program and Marine Corps officials said the vehicle is exactly what they need to conduct operations from the sea. The EFV is meant to serve as a vehicle bridge for Marines, carrying them from Navy ships through the surf and sand and miles deep into enemy terrain. Program officials extolled the vehicle’s prowess and promise at a ceremony at the National Museum of the Marine Corps here, with the museum’s unique skyline sculpture in the background and a newly minted prototype EFV in the foreground.”>Aviation Week Ares.

May 3/10: Gates’ grumps. US Secretary of Defense Robert M. Gates delivers a speech at the Navy League’s annual Sea-Air-Space Convention, in National Harbor, MD. It’s widely seen as casting doubt on the future of the EFV. Excerpts:

“The more relevant gap we risk creating is one between capabilities we are pursuing and those that are actually needed in the real world of tomorrow… Two major examples come to mind. First, what kind of new platform is needed to get large numbers of troops from ship to shore under fire – in other words, the capability provided by the Expeditionary Fighting Vehicle. No doubt, it was a real strategic asset during the first Gulf War to have a flotilla of Marines waiting off Kuwait City – forcing Saddam’s army to keep one eye on the Saudi border, and one eye on the coast. But we have to take a hard look at where it would be necessary or sensible to launch another major amphibious landing again – especially as advances in anti-ship systems keep pushing the potential launch point further from shore. On a more basic level, in the 21st century, what kind of amphibious capability do we really need to deal with the most likely scenarios, and then how much?

…And that bring me to the third and final issue: the budget… it is important to remember that, as the wars recede, money will be required to reset the Army and Marine Corps, which have borne the brunt of the conflicts. And there will continue to be long-term – and inviolable – costs associated with taking care of our troops and their families. In other words, I do not foresee any significant increases in top-line of the shipbuilding budget beyond current assumptions. At the end of the day, we have to ask whether the nation can really afford [the current force structure and platforms].”

March 30/10: GAO – what’s next? The US GAO audit office delivers its 8th annual “Defense Acquisitions: Assessments of Selected Weapon Programs report. With respect to the EFV, it cites a 132% jump in the program’s R&D budget from December 2000 – August 2009, a 45% rise in the procurement budget, and a 42.1% drop in planned orders. When you actually crunch those numbers, that means a 249.8% rise in per-vehicle procurement costs. With respect to the program’s structure:

“The EFV’s design will continue to evolve into low- rate initial production… until 2014 as it executes its reliability growth and testing strategy. The program is addressing 180 design actions raised during its critical design review in December 2008 and plans to incorporate many of them into seven new prototypes currently under construction… An operational assessment is scheduled for April 2011. At that time, the program expects to demonstrate on average at least 16 hours of operation between operational mission failures, which will keep the EFV on the reliability path needed to reach its minimum requirement of 43.5 hours. Additional testing and design revisions are scheduled to continue through the fourth lot of low-rate production, and the program will commit to all four low-rate production lots before conducting initial operational test and evaluation to validate the performance and reliability of the EFV.

…the program will introduce new friction-welding processes during low-rate production that are expected to increase the strength of the hull and reduce weight… The Marine Corps recently formalized the IED requirement for the EFV, but did not make it a key performance parameter… If the NBC system were removed, warfighters would still be protected using mission-oriented protective suits, which they currently use on the AAV-7 legacy platform. No decision has been made on this proposal, but it is being held as an option for later in the program.”

Feb 2010: USMC Commandant Gen. James Conway tells the House Armed Services Committee that the EFV performed “about the same” as a 6-wheeled, Category 2 MRAP blast-resistant vehicle in blast tests. A single EFV prototype was subjected to 4 blasts, including 2 that simulated land mines, without its additional armor kit installed.

What the reports don’t say is whether the blasts were set to the side, where the EFV’s protection is strong, or underbody blasts, where the EFV is expected to be weak. Caveat governor. Defense News | Gannett’s Marine Corps Times.

Dec 2/09: EG&G Technical Services, Inc. in Dumfries, VA receives a $5.7 million task order for EFV support services. “Technical support under this effort includes the support services to advance the use of technology to improve system performance and operations, achieve design-to-unit production cost objectives, and to define mature production and manufacturing processes.”

Work will be performed in Woodbridge, VA, and is expected to be complete in December 2010 (M67854-02-A-9011, #0087).

Dec 1/09: EG&G in Dumfries, VA receives a $5.2 million for task order for EFV support services to US Marine Corps Systems Command’s PM Advanced Amphibious Assault (PM AAA). “Technical support under this effort includes the support services to advance the use of technology to improve system performance and operations, achieve design-to-unit production cost objectives, and to define mature production and manufacturing processes.”

Work will be performed in Quantico, VA, and is expected to be complete in December 2009 (M67854-02-A-9011, #0070).

Dec 1/09: CSBA ix-nay. The non-partisan Center for Strategic and Budgetary Assessments (CSBA) issues a study that recommends cancelling the EFV in favor of an armored vehicle with beter land capabilities and less focus on independent water travel, which would be provided by hovercraft.

It also recommends scaling back MV-22 buys, in favor of a mix of MV-22s and more standard, less expensive helicopters. Aviation Week Ares.

FY 2008 – 2009

SDD program gets a full re-boot; Mine protection issues raised.

LAND EFV Desert Camo Netting

EFV, testing
(click to view full)

May 15/09: The EFV team conducts more EFV tests at the Potomac River training area just off the Quantico, VA. Work includes water maneuvering tests and a gunnery test of it 30mm Mk44 and 7.62mm M240 guns, and is taking place before field testing begins. USMC.

Aug 1/08: General Dynamics Land Systems, operating through its division General Dynamics Amphibious Systems in Woodbridge, VA receives a $766.8 million cost-plus-incentive-fee contract that amounts to a reboot of the program. GDLS will redo the EFV, and produce 8 System Development and Demonstration 2 (SDD-2) Eprototypes. In addition, the contractor will modify existing EFV prototypes, procure preliminary spares and repair parts, order long lead materials for the SDD-2 prototypes, and conduct systems engineering, studies and analysis, logistics support and test support.

Work will be performed in VA (55%), IN (10%), MI (9%), Germany (9%), OH (4%), and various other states (13%), and is expected to be completed in September 2012. This contract was not competitively awarded. The Marine Corps Systems Command in Quantico, VA (M67854-08-C-0003). See also Defense News.

SDD re-boot

Jan 18/08: General Dynamics Amphibious Systems in Woodbridge, VA received an $12 million modification to previously awarded contract (M67854-05-C-0072) for the advanced procurement of long lead materials for Systems Development and Demonstration 2 phase of the EFV program.

Work will be performed in Michigan (37%), Indiana (20%), Arizona (13%), Maryland (5%), Louisiana (3%), Florida (2%), Mississippi (2%), New Jersey (2%), New York (2%), Ohio (2%), and Germany (12%), and is expected to be completed by November 2009.

Jan 17/08: General Dynamics Amphibious Systems (GDAMS) in Woodbridge, VA received a $19.5 million modification under a previously awarded cost-plus-award-fee contract (M67854-01-C-0001) for the spares material under the systems development and demonstration phase of the Expeditionary Fighting Vehicle program.

Work is expected to be completed by September 2008, and will be performed in Woodbridge, Va., (24.654%); Indianapolis, IN (18.727%); Muskegon, MI (11.437%); Salisbury, MD (3.234%); Spokane, WA (2.669%); Anniston, AL (2.625%); Lapeer, MI (2.612%); Tallahassee, FL (2.581%); Broomfield, CO (2.368%); Slidell, LA (2.045%); Houghton, MI (1.994%); Tuscon, AZ (1.772%); Springfield, VA (1.647%); Black Mountain, NC. (1.619%); Minneapolis, MN (1.345%); Duluth, GA (1.241%); San Diego, CA (1.223%); Tempe, AZ (1.123%); Plainview, NY (1.12%); Ottawa, Canada (1.875%); Freidrichshafen, Germany (0.988%); Calgary, Canada (0.144%); and several other locations within the United States, each with %ages lower than 1% (totaling 10.957%). The contract funds will not expire at the end of the current fiscal year. The Marine Corps Systems Command, Quantico, Va., is the contracting activity.

Jan 9/08: The US House Armed Services Committee’s Seapower and Expeditionary Forces subcommittee is casting a skeptical bipartisan eye on the EFV program. Congressman Roscoe Bartlett [R-MD, ranking subcommittee minority member] spoke to Inside the Navy after speaking at a conference in Arlington, VA. According to information released by his office, he and subcommittee chair Gene Taylor [D-MS] have ‘a lot of serious questions’ about the idea for additional applique armor to help remedy the EFV’s poor resistance to mines. The idea itself was spawned in reaction to the subcommittee’s pointed questions re: the EFV and its lack of resistance to IED land mines. Congressman Bartlett:

“…they would get a really thin, strong Marine who could scoot underneath that thing, because there’s only about 18 inches of ground clearance, and he would bolt on an applique of some special aluminum which would now protect them… the enemy has to be very cooperative and not shoot them while they’re affixing the armor applique, and that the Marines have to find hard terrain free of mines to do this re-jiggering [the USMC] told us that they would know that the beach wasn’t mined. I said, ‘If you can know the beach was not mined, how come our people in Iraq can’t figure out whether the road is mined or not’?”

Oct 22/07: A $10 million contract modification to previously awarded contract M67854-01-C-0001 to develop an alternative drivetrain subsystem preliminary design for the continuation of Systems Development and Demonstration phase of the Expeditionary Fighting Vehicle program. Work will be performed in Augsburg, Germany (81%), Friedrichshafen, Germany (1%) and Woodbridge, VA (18%) and is expected to be complete by April 2008.

FY 2007

Program problems push the government toward competing the EFV going-forward; Revised costs & budgets as price climbs.

LAND EFV Waterjets 7oc

Pushing hard
(click to view full)

Aug 22/07: The Pentagon releases its Selected Acquisition Reports for the June 2007 reporting period, and the EFV program is listed:

“The SAR was submitted to report schedules slips of approximately two years since the December 2006 SAR. In February 2007, the program experienced a critical Nunn-McCurdy unit cost breach due primarily to system reliability challenges and a quantity reduction. The department certified a revised program to Congress in June 2007. Program costs increased $4,069.4 million (+34.2 percent) from $11,902.7 million to $15,972.1 million.”

DID’s follow-on article “Costing the Marines’ EFV” explains what’s going on, delving into current and past program cost growth, why it happened, and what it means for the price per vehicle. The short answer is that each EFV will cost $16-21 million.

$21 million per?!?

Aug 15/07: A $15.5 million modification to previously awarded contract (M67854-01-C-0001) for System Integration Laboratory Hardware, during the SDD phase of the Expeditionary Fighting Vehicle program. Work will be performed in Woodbridge, VA (45%); Tallahassee, FL (30%); Lima, OH (20%); and Scranton, PA (5%). Work is expected to be complete by September 2008.

LAND EFV on the Beach

On the beach
(click to view full)

Aug 1/07: In reply to the July 12/07 Jane’s article, the EFV program office had this to say to DID:

“We plan to compete future contracts for certain EFV program efforts, where feasible, to increase performance or reduce program costs. However, General Dynamics Land Systems (GDLS) has been the sole EFV vehicle designer and developer since 1996 and as a result, the main design development and production efforts are planned as sole source to GDLS because no other firm can perform the requirements of development and production without substantial duplication of cost and additional, unacceptable delays to the EFV program.

GDLS has taken positive action to demonstrate their commitment to the EFV program and improve the probability of success in meeting EFV program requirements. GDLS implemented a major reorganization in early 2007 to transfer technical expertise to the EFV program and to align Director-level technical positions with their parent company, GDLS in Sterling Heights, MI.

In Jan 07, GDLS transferred their best Systems Engineer from GDLS to Woodbridge, VA to be the Director of Systems Engineering for the EFV program. In addition, they created a Director of Programs position and appointed a senior GDLS employee with proven success on numerous Defense programs to the position. GD then aligned key EFV positions with their corporate organization to provide corporate expertise and continuity across Defense programs. This included instituting a direct reporting relationship for the EFV SE Director to the GDLS Senior Director for SE and for the EFV Technical Director to the GDLS Senior Vice-President for Engineering Design & Development (ED&D).”

July 31/07: A $6.2 million modification to previously awarded contract (M67854-01-C-0001). It covers sustaining program management, as well as technical and engineering support for the Expeditionary Fighting Vehicle (EFV) Drive train components, during the extended Systems Development and Demonstration (SDD) phase of the EFV program. Work will be performed in Indianapolis, IN and work is expected to be completed by September 2008.

July 17/07: A $10.6 million modification to previously awarded contract (M67854-01-C-0001) for the sustaining equipment manufacturing, technical, and engineering efforts in support of the Expeditionary Fighting Vehicle (EFV) engine, during the extended Systems Development and Demonstration (SDD) phase of the of the EFV program.

Work will be performed in Woodbridge, VA (12%) and Friedrichshafen, Germany (88%) and is expected to be complete by September 2008.

July 12/07: Jane’s Defence Weekly reports that the USMC will consider alternative designs for the Expeditionary Fighting Vehicle (EFV) and plans to compete out future components of the $2.3 billion EFV contract currently solely held by General Dynamics. “The news follows continued scrutiny of the programme by the US Congress, which has sharply questioned the EFV’s flat-bottomed design, cost over-runs and production problems.”

Rep. Gene Taylor [D-MS], Chair of the House Armed Services Seapower & Expeditionary Forces subcommittee, is reportedly seeking legal opinions re: ownership of the vehicle design, in order to determine whether the EFV project could be turned over to another firm if Congress’ patience snaps.

June 8/07: A $5.7 million modification to previously awarded contract M67854-01-C-0001 for the redesign of the Expeditionary Fighting Vehicle, using an alternate architecture in place of Spraycool technology, during the Systems Development and Demonstration phase. SprayCool will be kept for the more computing-intensive EFV-C command variant, but is being designed out of the infantry carrier vehicle in favor of a more modular architecture. This is bad news for SprayCool Corp., who touted their liquid cooling system for electronics in a success story release:

“In 2000, the Expeditionary Fighting Vehicle (EFV), being developed at that time as the Advanced Amphibious Assault Vehicle (AAAV), was experiencing significant difficulties in their command and control electronics suite due to overheating. Moreover, the program office realized that this problem would only get worse as their C4I roadmap called for more electronics, increasing the number of software programs, and numerous technology insertions of faster processors to transfer the required data.

By chance the program manager for the Command Variant of the EFV saw a SprayCool Technology demonstration and consulted with SprayCool. Using a Small Business Innovative Research contract and funding from DARPA, SprayCool built a prototype multi-processor unit, called the Command and Control Server (CCS). This prototype solved the overheating conditions and has evolved into the heart of the EFV’s electronic suite where it links ten operating stations with information from the Advanced Field Artillery Tactical Data System, Command and Control Operations (C2PC for situational awareness), Intelligence Operations System, and other C4I SR (command, control, communications, and computers intelligence, surveillance, and reconnaissance) systems.

In developing the Multi-Processor Unit (MPU) for the Marine Corps, SprayCool won the Department of Defense Value Engineering Award for 2003 by enabling Commercial Off the Shelf (COTS) technology insertions, saving the Marines over $350 million dollars over a thirty year life span.”

Work on finding a replacement cooling approach will be performed in Woodbridge, VA (34.2%), Spokane, WA (20.7%), Colorado Springs, CO (14.6%), Tallahassee, FL (11.5%), Calgary, Canada (9.5percent), Ottawa, Canada (4.2%), Los Angeles, CA (2.1%), Salisbury, MD (2.0%) and Sterling Heights, MI (1.2%) and is expected to be complete by September 2008. Contract funds in the amount of $3.3 million will expire at the end of the current fiscal year.

May 2/07: House Appropriation Committee chair Henry Waxman submits formal requests to Secretary of Defense Gates and to General Dynamics Land Systems President David K. Heebner. He requests a long list of reports, assessments, and other documentation related to the EFV, by May 18/07, while citing several reports the program’s ongoing difficulties. House Appropriations Committee | Full Letter to DoD [PDF] | Full letter to General Dynamics Land Systems [PDF].

April 30/07: A $43.8 million contract modification to previously awarded contract (M67854-01-C-0001) for spares and material for the continuation of Systems Development and Demonstration phase of the Expeditionary Fighting Vehicle (EFV) program.

Work will be performed in Germany (38.61%); Michigan (13.38%); Indiana (7.56%); Virginia (6.04%); Colorado (5.37%); Florida (4.61%); California (4.2%); Canada (4.26%); Maryland (3.94%); Washington (3.72%); Arizona (2.52%); North Carolina (2.49%); Louisiana (2.21%); New York (0.27%); South Carolina (0.24%); Massachusetts (0.20%); Missouri (0.19%); Minnesota (0.16%); and Pennsylvania (0.02%); and is expected to be complete by September 2007.

March 19/07: A $144 million modification to previously awarded cost-plus-award-fee contract (M67854-01-C-0001) on Mar. 16, 2007, for design for reliability efforts for the continuation of Systems Development and Demonstration phase of the Expeditionary Fighting Vehicle program. In other words, this money will be used to address the reliability issues covered in “The US Marines’ EFV Program: Current State Report, November 2006“,” in order to get the EFV to a point where it’s ready for low-rate production.

Work will be performed in Woodbridge, VA (40%), Indianapolis, Ind., (24%), Sterling Heights, MI (10%), Friedrichshafen, Germany, (10%), and various other states (16%), and is expected to be complete by September 2008.

FY 2006 and Earlier

Initial EFV SDD contract, and add-ons.

LAND EFV Waterjets

Waterjets on!
(click to view full)

May 25/06: An $18.8 million cost-reimbursable modification under a previously awarded cost-plus-award-fee contract (M67854-01-C-0001) for the continuation of Systems Development and Demonstration (SDD) phase of the Expeditionary Fighting Vehicle (EFV) program. Work will be performed in Woodbridge, VA (50%); Aberdeen, MD (25%); and Camp Pendleton, CA (25%).

April 3/06: A $44.4 million cost-reimbursable addition modification under previously awarded contract (M67854-01-C-0001) for the continuation of Systems Development and Demonstration (SDD) phase of the Expeditionary Fighting Vehicle (EFV) program. GDAMS will provide all required materials, services, personnel and facilities to complete the design and development of the EFV, perform studies and analyses, manufacture and test all SDD prototypes, prepare for production, initiate logistics support of the EFV, and successfully complete the SDD phase.

Work will be performed in Woodbridge, VA (38%); Camp Pendleton, CA (22%); Sterling Heights, MI (21%); Aberdeen, MD (9%), and undetermined location(s) (10%), and is expected to be complete by September 2009.

July 22/05: A $42.9 million cost-reimbursable addition to a previously awarded contract (N67854-01-C-0001) to extend the Expeditionary Fighting Vehicle’s systems development and demonstration (SDD) phase. Full-up system live fire testing will be included. General Dynamics will provide all required materials, services, personnel and facilities to complete the design and development of the EFV, perform studies and analyses, manufacture and test all SDD prototypes, prepare for production, initiate logistics support of the EFV, and successfully complete the SDD phase.

Work will be performed in Virginia (21.22%); Indiana (12.47%); Germany (10.47%); Michigan (8.87%); North Carolina (6.81%); California (5.31%); Ohio (5.21%); Washington (5.20%); Maryland (4.38%); Minnesota (4.38%); Colorado (2.95%); Canada (2.53%); Illinois (2.37%); Arizona (1.07%); New York (0.87%); Alabama (0.54%); Florida (0.48%); Georgia (0.14%); Texas (0.13%); and undetermined (4.61%). Work is expected to be completed by September 2009.

Nov 1/04: A $136 million cost-reimbursable addition modification under previously awarded contract M67854-01-C-0001 for the continuation of system development and demonstration (SDD) phase of the expeditionary fighting vehicle (EFV) program. GDAMS will provide all required materials, services, personnel and facilities to complete the design and development of the EFV, perform studies and analyses, manufacture and test all SDD prototypes, prepare for production, initiate logistics support of the EFV, and successfully complete the SDD phase.

This contract was not competitively procured. Work will be performed in Woodbridge, VA (59.02%); Indianapolis, IN (10.43%); Lima, OH (1.94%); Liberty Lake, WA (1.64%); Sterling Heights, MI (1.46%); Scranton, PA (1.38%); Linthicum, MD (1.20%); Tempe, AZ (1.18%); Arlington, VA (0.78%); Pittsfield, MA (0.69%); San Diego, CA (0.55%); Tallahassee, FL (0.53%); Frederick, MD (0.43%); El Centro, CA (0.37%); Muskegon, MI (0.02%);and Freidrichshafen, Germany (15.61%); Ottawa, Canada (1.82%); and Calgary, Canada (0.95%). Work is expected to be complete by September 2008.

LAND_EFV-AAAV_Protoype.jpg

EFV on land
(click to view full)

Feb 10/03: $15.9 million under a previously awarded cost-reimbursable contract (M67854-01-C-0001), exercising an option for the Live Fire Test Vehicle and initial spares for the Advanced Amphibious Assault Vehicle (AAAV).

Work will be performed in Woodbridge, Va. (30.9%); Indianapolis, Ind. (6.4%); Freidrichshafen, Germany (5.8%); Muskegon, Mich. (4.6%); Tempe, Ariz. (4.6%); Tallahassee, Fla. (4.1%); Scranton, Pa. (4.1%); Lima, Ohio (3.1%); Slidell, La. (2.2%); Lapeer, Mich. (2.2%); Boulder, Colo. (1.9%); Hebron, Ohio (1.9%); McKinney, Texas (1.9%); Boca Raton, Fla. (1.4%); Ottawa, Canada (1.3%); Jacksonville, Mich. (1.3%); Imperial Valley, Calif. (1.2%); East Aurora, N.Y. (1.1%); Tuscon, Ariz. (0.9%); Frederick, Md. (0.8%); Wayne, N.J. (0.8%); Calgary, Canada, (0.8%); Anniston, Ala. (0.7%); Clarkston, Wash. (0.6%); San Diego, Calif. (0.4%); Westbury, N.Y. (0.4%); Marlboro, Md. (0.2%); Sterling Heights, Mich. (0.1%); and all other states (14.3%). Work is expected to be completed by June 2005.

July 3/01: A $712 million cost-reimbursable contract for the systems development and demonstration (SDD) (formerly engineering and manufacturing development) phase of the Advanced Amphibious Assault Vehicle (AAAV) as part of the SDD phase. Under this procurement, two different types of vehicles will be developed and demonstrated, the Personnel variant (AAAV (P)) and the Command and Control variant (AAAV (C )). The AAAV is a replacement system for the current AAV7A1 that was fielded in 1972, underwent a major service life extension program and product improvement program from 1983 to 1993 and will be over 30 years old when the AAAV is fielded.

Work will be performed in Woodbridge, Va. (57.4%); Freidrichshafen, Germany (5.1%); Indianapolis, Ind. (5.1%); Tallahassee, Fla. (3.1%); Calgary, Canada (2.2%); Tempe, Ariz. (2.0%); Sterling Heights, Mich. (1.9%); Scranton, Pa. (1.9%); Muskegon, Mich. (1.8%); Lima, Ohio (1.7%); Imperial Valley, Calif. (1.5%); Clarkston, Wash. (1.4%); Boulder, Colo. (1.0%); Frederick, Md. (0.7%); Anniston, Ala. (0.5%); Upper Marlboro, Md. (0.5%); Arlington, Va. (0.5%); Lapeer, Mich. (0.5%); Reston, Va. (0.5%); Springfield, Va. (0.5%); East Aurora, N.Y. (0.4%); Ottawa, Canada (0.4%); McKinney, Texas (0.4%); Hebron, Ohio (0.4%); Tucson, Ariz. (0.2%); San Diego, Calif. (0.3%); Acton, Mass. (0.3%); Ottawa, Canada (0.2%); Boca Raton, Fla. (0.2%); Bettendorf, Iowa (0.2%); Chicago, Ill. (0.2%); Israel (0.2%); Wayne, N.J. (0.2%); and all other states (6.4%) and is expected to be completed in September 2006. This contract was not competitively procured (M67854-01-C-0001).

SDD contract

April 5/01: General Dynamics Land Systems, Woodbridge, VA, under their subsidiary General Dynamics Amphibious Systems, is being awarded a $6 million modification to previously awarded contract (M67854-01-C-0001) for long-lead material for the Advanced Amphibious Assault Vehicle (AAAV) as part of the systems development and demonstration phase. The work will be performed in Woodbridge, Va. (40%), Lima, Ohio (20%), Tallahassee, Fla. (15%), Muskegon, Mich. (10%), Scranton, Pa. (10%), and Imperial Valley, Calif. (5%) and is expected to be completed by June 2001 (M67854-01-C-0001).

Footnotes

fn1. Remote Weapons Systems turrets like the RCWS-30 equipping the Czech Army’s river-amphibious Pandur II APC fleet were considered at the program’s outset, but they had not developed to their present capability levels. In addition, Col. Brogan noted that Remote Weapons Systems made crew nausea issues worse during amphibious testing. Money has not been allocated for current studies, the design is well advanced, and the EFV office has no plans to recommend reconsideration.

fn2. The GAO estimates $12.3 million per vehicle. See GAO report item in the “Additional Readings & Sources” section for deeper background.

Appendix A: Expeditionary Fighting Vehicle – The Program

EFV Original Timeline

Previous timeline
(click to view full)

The US Marines originally hoped to replace 1,322 AAV7s with 1,013 EFVs: 935 EFV-P Personnel Variants, and 78 EFV-C Command Variants. Initial Operating Capability (IOC) was supposed to happen in 2010, and was defined as a platoon of 13 EFV-P and 1 EFV-C vehicle, ready for Marine Expeditionary Unit deployment workups, including the associated support and sustainment package. Plus a 2nd EFV platoon delivered and in New Equipment Training. Plus a 3rd EFV platoon in production. Full Rate Production was scheduled for the FY 2011-2020 period. Full Operational Capability (FOC) was scheduled for FY 2020.

It eventually became clear that 2010 wouldn’t even see the end of testing, and IOC was a long way away at FY 2017 or so, if everything went well. Even Low-Rate Initial Production wasn’t expected until FY 2013 – assuming that testing didn’t reveal additional problems, and the program survived that long. Which it did not.

The EFV nevertheless remained the Corps’ top land combat priority, right up until its cancellation by the Marine Corps – with a very hard push from the Pentagon. EFV budgets in recent years have included:

FY 2005: $291.7 million ($239.2M R&D, $52.5M procurement)
FY 2006: 272.7 million ($243.9M R&D, $28.8M procurement)
FY 2007: $348.7 million (all shifted to RDT&E following testing issues and cuts)
FY 2008 req.: $288.2M RDTE (Research, Development, Testing, & Evaluation)
FY 2009: $256.0M RDT&E
FY 2010: $292.2M RDT&E
FY 2011 request: $242.8M RDT&E, but the program was shut down.

The danger signs began when the 2006 Quadrennial Defense Review resulted in a significant cut to the USMC’s EFV plans, as the service considered their total package of ground vehicles, and the schedule has foundered in the wake of serious performance and reliability problems. In contrast, blast-resistant wheeled patrol vehicles appears to have made large gains within the envisioned force mix, per the MRAP program etc.

EFV Land Muddy

Muddy ground
(click to view full)

Then, there were the EFV’s costs.

In 2000, the EFV program was expected to cost about $7.3 billion, including $1.6 billion for research, development, test and evaluation (RDT&E). By 2006, that figure had risen to $12.5 billion, including $2.5 billion for RDT&E. At 1,013 EFVs, the final cost per vehicle had grown to $10.1 million[2] – but even this figure was true if, and only if, all planned vehicles were bought. By August 2009, the program’s estimated cost was $14.29 billion, including $3.74 billion in RDT&E; and this 14 billion dollar figure was so despite a 42.1% cut in the expected order, to just 593 EFVs. Overall, the cost per vehicle has risen almost 250% from its December 2000 baseline.

In a 2006 discussion, the program office estimated that a cutback to 573 vehicles could increase costs by up to $2 million per vehicle, to $12-13 million. Other reports have placed the cost as high as $17 million average.

Why is this? Much of it is a factor of the vehicle’s requirements. A 20 knot plus water speed, with that much carrying capacity, plus even a questionable level of protection on land, is a contradictory set of imperatives that creates a very expensive vehicle. Some of the cost jump a product of the vehicle’s rising complexity, as it gets redesigned. Some of it is also self-inflicted, and stems from cuts in the program.

Buying fewer vehicles means that the R&D is paid for and vehicles are bought earlier in the production learning curve, when the cost higher. If fewer vehicles are also bought over the same time frame, then fixed costs per vehicle increase for that reason as well. The EFV program office’s preliminary analysis showed that a reduction to 800 vehicles would raise the final average cost per vehicle by at least $1 million.

Of course, costs that rise during the R&D/SDD phase tend to lead to more production reductions, and the whole scenario can spiral very quickly. In an attempt to avoid that spiral, the EFV Program Office tried a number of improved project management techniques and procurement innovations. It was hoped that these efforts would help keep the program on its current schedule, and they did help. What they can never do, is fix a fundamental requirements set problem if one exists, or completely remove the unexpected surprises from a difficult technical journey.

EFV Firing

Sunset battle
(click to view full)

In the end, however, the biggest killer was issues with EFV performance, as detailed in test results and GAO reports.

Full up EFV System Level Lethality testing began with an Operational Assessment between January-September 2006. Milestone C approval was expected to be followed by low-rate initial production (LRIP) vehicles in FY 2007 – 2008 for use during Initial Operational Test and Evaluation (IOT&E). Unfortunately, the assessment revealed some serious issues with performance, capacity, and reliability.

LRIP production was delayed while the program was restructured, and the problems were not confined to just one sub-system, or just a few. In the end, the vehicle kept its basic outline, but got a major makeover that is still in progress.

The first step was a Design For Reliability phase, followed by what is in effect a do-over of the Systems Design & Development phase (SDD-2). Low Rate Initial Production (LRIP) was delayed from 2008 until FY 2013 or so. Initial Operational Capability, meanwhile, was pushed from the original 2010 to 2016-2017 at the earliest.

As risky as that was, the US GAO cited an additional risk of overlap. EFV testing wasn’t supposed to be done until the end of FY 2014, but LRIP would start before that’s done. With up to 96 vehicles planned under the 4 LRIP production lots, problems discovered in late testing could become very expensive retrofits very quickly.

This schedule, and the growing risk of EFV program cancellation,made it clear that further upgrades and/or life-extension programs may be required for the AAV7 Amtracs fleet, in order to keep the heavily-used vehicles available to the Marines until replacements do arrive. During that interim, any serious problems in the Amtracs fleet could leave the US Marines in a difficult position indeed.

Appendix B: Additional Readings & Sources

EFV Data

Official Reports

Other Readings

JAGM: Joint Air-Ground Missile Again

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Raytheon/Boeing on JAGM

JAGM infographic
(click to view full)

The AGM-114 Hellfire missile remains a mainstay for the US military and its allies around the world, and efforts to replace it have repeatedly stalled. The Joint Common Missile (JCM) was meant to offer new guidance options, and use on fast jets as well as helicopters and UAVs. It performed well, but was canceled. It returned from the procurement dead as JAGM, a program that has undergone several major changes within itself. While other air forces field fast-jet solutions like MBDA’s Brimstone, JAGM will initially be limited to helicopters and UAVs, as a dual-mode guidance upgrade to current model Hellfire missiles.

The JAGM Program

JAGM Missile Increments

Hellfire cutaway

Hellfire II: what’s next?
(click to view full)

Oddly, the problems faced by Hellfire’s JCM and JAGM successors have been largely unrelated to cost or to performance. Rather, the programs kept getting cut to pay for other things. The Hellfires were seen as good enough to equip American helicopters and large UAVs like the Predator. To compete, new entrants had to fit into a new category. Smaller guided 70mm rockets gained a foothold because more of them could be carried in the same space, while small multi-mode glide bombs found a niche by being launched from the back ramps of cargo aircraft. JAGM was a straight substitute, and that wasn’t interesting enough.

After enough JCM/JAGM missile program cancellations and resurrections to make even Lazarus give up, the US Army looked at its Hellfire stocks, and realized that they’d need something new anyway. In response, they decided to try squaring this circle using an incremental approach, one focused on replacing the most at-risk AGM-114L radar-guided missiles first.

Initial. The JAGM Continued Technology Development phase now aims to create dual-mode laser/radar guidance sections that can equip existing Hellfire II missiles. Essentially, JAGM Increment 1 would create a Hellfire III missile with dual-mode guidance, matched to the AGM-114R’s multi-role warhead and rocket. Initial Army platforms would include the AH-64E Apache attack helicopter, and MQ-1C Gray Eagle UAV. The USMC’s initial platforms will be the AH-1Z Viper attack helicopter and KC-130J Harvest Hawk armed tanker/ transport, for integration by FY 2019.

JAGM Increment 2. Intends to increase the maximum range to 12 km, and move to the full tri-mode seeker with semi-active laser, Imaging Infrared (IIR), and millimeter wave radar guidance modes. If Raytheon bids, they’d be offering the tri-mode seeker in Increment 1 as well.

JAGM Increment 3. This is the original JAGM concept, more or less. It would have a maximum range of 16 km that would likely force a new rocket motor, alongside other redesigns for carriage and launch from helicopters or fast jets. Initial fixed-wing platforms would include the USMC’s AV-8B Harrier and F-35B Lightning II STOVL fighters, but there’s no set schedule. The earliest F-35 integration slot involves Block 4 fighters, whose software isn’t likely to be ready before 2021-2023.

Timeline & Budgets

JCM / JAGM program: full timeline

If JAGM can be delivered to the required cost targets, it may add the originally-planned tri-mode (imaging infrared + semi-active laser + millimeter wave radar) guidance set, and Increments 2 & 3 may revive interest in new rocket motor technology that would eventually allow safe launches from fighter jets. Those kinds of advances sit beyond the current timeline.

Budgets to date have included:

JAGM missile budgets, 2009-2018

Scope and Scale

AGM-65 Maverick F-16B Firing

F-16 fires Maverick

If the US Army and Navy have total current program numbers for JAGM, they aren’t disclosing them in recent documents. We do know that JAGM’s scope is much reduced, but it could still expand again.

The original Joint Common Missile (JCM) was seen as the next-generation, multi-purpose, air-to-ground precision missile that will replace AGM-114 Hellfire family, AGM-65 Maverick family, and airborne xGM-71 TOW missiles with a single weapon usable by the airplanes, helicopters and UAVs of the US Army, Navy, and Marine Corps. It was also being considered for use on some ground vehicles, and had naval potential. The original JCM had a goal of 54,000 missiles.

JAGM was revised lower, and a 2010 GAO document estimated the total 20-year program cost at about $6.4 billion: $1.64 billion for Research, Development, Test and Evaluation; and $4.74 billion to build 33,853 missiles. As of November 2011, the totals had reached $6.88 billion for 35,422 missiles.

Then the FY13 budget came in, grinding the program to a near halt as the Navy left. The program was restructured, and the USMC returned to the program in time for the FY15 budget submission, but the program’s scope has been reduced further.

Part of the reason involves fewer platforms. “Increment 1 & 2” versions of JAGM can’t replace the Mavericks on fixed-wing jets. Until at least 2019, the missiles will be limited to US Army AH-64 Apache attack helicopters, USMC AH-1Z attack helicopters, US Army MQ-1C Gray Eagle UAVs, and USMC KC-130J Harvest Hawk armed tanker/transports.

SDB-II

Meanwhile, the US Navy and USAF have a substitute. The Navy expects to follow the AGM-65 Mavericks on its jets with small GBU-53 SDB-II glide bombs, carrying a tri-mode IIR/laser/MMW radar seeker that may yet see derivative use in JAGM. The USAF will be doing likewise, instead of turning to JAGM or to similar missiles like MBDA’s Brimstone.

US Navy MH-60s can expect eventual JAGM integration, since AGM-114 Hellfire deliveries are set to end in 2017. Farther into the future, the USMC wants to equip its AV-8B and F-35B fighters with JAGM Increment 3. Note, however, that there’s no set schedule for missile upgrades. On the export front, if JAGM is added to F-35Bs, it will be competing with the MBDA Brimstone and SPEAR missiles that Britain plans to integrate into its own F-35B fleet.

Other opportunities exist. Vehicle-mounted options for Hellfire-class missiles are springing up, but competition from dedicated anti-armor weapons like the shorter-range Javelin, MMP, and Spike, or the longer range Spike-NLOS, will be fierce. Naval options may be even more promising for fire-and-forget missiles, where JAGM could replace the AGM-114L Hellfire on the USA’s Littoral Combat ships, or fit out other vessels who need a deadly fire-and-forget counter to small boat swarms. In that arena, MBDA’s laser/radar guided Brimstone and Raytheon’s GPS/laser/IIR guided Griffin C will be its main competitors.

Competition: MBDA’s Brimstone/ SPEAR

Brimstone

Brimstones on GR4s
(click to view full)

While the JCM/ JAGM program has churned specifications and burned time, a different program has already produced an interesting competitor with many of the same specifications, and some of the flexibility.

AGM-114P/R Hellfire missiles are now qualified for use at high-altitudes on UAVs like the MQ-9 Reaper, but they aren’t a solution for fixed-wing jets, and range limitations make Hellfire dangerous to use against even short-range air defenses. MBDA’s Brimstone 2 solves those problems.

The Brimstone’s first combat use came in 2011 over Libya, where its man-in-the-loop option and attack profiles made it one of the few weapons that NATO commanders could use to attack enemy armor in urban areas. It has been integrated with Britain’s Royal Air Force Tornado GR4 strike aircraft and Harrier GR9 jump-jets, and is slated to add the Eurofighter Typhoon to that list. F-35 integration was scheduled for F-35B Block 3 in 2018, but overall F-35 development problems look set to push the British effort back to Block 4 in 2021-2023.

SPEAR

With combat credentials and a significant head start, MBDA can be expected to make more market inroads.

Nor is MBDA resting on its technical laurels. Their SPEAR project for Britain’s Complex Weapons program aims to take the Brimstone’s warhead and guidance, and mount it on a larger missile with a range of 75 – 100 km. SPEAR will be mounted in multiples on external hardpoints, or carried inside the weapons bay of Britain’s forthcoming F-35Bs.

Contracts and Key Events

The JAGM program will be managed by the U.S. Army’s Aviation and Missile Command in Redstone Arsenal, AL.

FY 2018

USMC back in the program; Raytheon out of CTD; Brimstone for MQ-9 Reaper UAVs?

JAGM dual-mode sections

JAGM Inc 1
(click to view full)

December 20/18: More missiles needed The US Army is buying more Joint-Air-to-Ground missiles. Lockheed Martin is receiving a contract modification valued at $91 million that extends JAGM procurement as part of LRIP 3. The JAGM is an air-to-ground missile that provides advanced line-of-sight and beyond-line-of-sight capabilities and will eventually replace the Army’s inventory of Hellfire missiles. The missile is designed to engage a variety of targets, including heavy vehicles, patrol craft, bunkers and buildings. The Army expects to achieve JAGM’s IOC in early 2019. Work will be performed at Lockheed’s factory in Orlando, Florida and is expected to be completed by February 2022.

September 13/18: Order The US Army is ordering more Joint Air-to-Ground Missiles (JAGMs) from Lockheed Martin. The company will procure an unspecified number of the Hellfire replacements at a cost of $49.6 million. The JAGM is an air-to-ground missile that provides advanced line-of-sight and beyond-line-of-sight capabilities. The missile is equipped with a fire-and-forget seeker and boasts an increased range and lethality compared to its predecessor. The JAGM is able to engage a multitude of targets ranging from heavy vehicles and patrol craft to bunkers and buildings. Work will be performed at Lockheed’s facility in Orlando, Florida and is set to run through February, 2021.

August 20/18: Hellfire Adé! The US Army is moving ahead with its Hellfire replacement. Lockheed Martin is being awarded with a contract modification that provides for the procurement of Joint-Air-to-Ground missiles at a cost of $26.4 million. The JAGM was cleared for low-rate initial production on June 27th. Its seeker combines a semi-active laser with millimeter-wave radar sensors that give it the capability to go up against stationary and moving land and maritime targets in bad weather or obscured conditions at ranges up to 16km. Initial operational capability through the Army is expected in early 2019. Work will be performed at Lockheed’s facility in Orlando, Florida and is expected to be completed by February 28th, 2020.

FY 2016

June 6/16: The US Army has successfully fired Lockheed Martin’s multi-mode Joint Air-to-Ground Missile (MQ-1C Gray Eagle at Dugway Proving Ground, Utah. The Gray Eagle test was the seventh flight test for the JAGM missile. The missile was previously tested on Apache attack helicopters and Marine Corps Cobra helicopters.

April 15/16: The Redstone Test Center is playing host to the engineering and development phase of the Joint Air to Ground Missile (JAGM). So far, the missile completed tests on its guidance section which included captive flight testing, tower testing, and environmental testing. The JAGM will now enter the Product Qualification Test (PQT) phase which will see the weapon carried on the Grey Eagle unmanned aerial system (UAS) and AH-64 Apache helicopter for flight testing.

FY 2013 – 2015

USMC back in the program; Raytheon out of CTD; Brimstone for MQ-9 Reaper UAVs?

Aug 3/15: Lockheed Martin has been awarded a $66.4 million contract to further develop the Joint Air-to-Ground Missile (JAGM) for the Army and Navy. The company submitted its bid for the program in April and successfully test fired two JAGMs in mid-July. The JAGM is intended to replace AGM-114 Hellfire, AGM-65 Maverick and BGM-71 TOW missiles currently in service.

July 14/15: Lockheed Martin reported on Monday that the company has successfully tested two Joint Air-to-Ground Missiles (JAGM) during recent testing over Elgin AFB in Florida. The company is bidding for its missile to win the Army’s JAGM competition, delivering its proposal in April.

Nov 3/14: USMC Plan. The USMC’s Aviation Plan to 2030 deals with weapons as well. JAGM is mentioned, and its 3 planned increments are fully outlined. Under current plans, JAGM Increment 1 will begin integration with AH-1Z attack helicopters in 2015, and will achieve Initial Operational Capability on the AH-1Z and on KC-130J Harvest Hawk armed tanker/ transport planes in 2019.

Beyond 2019, the USMC plans to field JAGM Increment 3 on the AV-8B Harrier II and F-35C Lightning II. Note that the earliest available integration slot for the F-35 would involve Block 4 software, around 2021-2023. Britain, is likely to add its competing Brimstone missile to the F-35B in Block 4, after original plans to feature it in Block 3 fell through. Sources: USMC, Marine Aviation Plan 2015 [PDF].

Oct 13/14: Lockheed Martin is preparing its expected JAGM bid with the current dual-mode laser/radar seeker, following successful tests.

Raytheon, whose solution was dropped at the same time as JAGM dropped to a dual-guidance mode because of funding shortfalls (q.v. July 18/13), is deciding whether to bid at all. If they do bid, they’re going to stick to their original plan and use the same tri-mode laser/IIR/radar seeker from the GBU-53 Small Diameter Bomb II. It’s a reasonable hedge against perceived risk, offering more capability for the same dollars. Of course, the level of perceived risk could be far more even if both designs had been funded through development.

Given the likely scope of future JAGM orders, and the tiny fraction of the procurement budget involved in JAGM development, there’s a legitimate policy question here re: the responsibility of the Pentagon to promote competitive tenders for significant weapon systems. Sources: Aviation Week, “Lockheed Martin Preparing JAGM Bid; Raytheon Unsure”.

May 13/14: FBO.gov, “14–JAGM ENGINEERING AND MANUFACTURING DEVELOPMENT”:

“The U.S. Army Contracting Command – Redstone (ACC-R) intends to issue a Draft Request for Proposal (DRFP), W31P4Q-14-R-0107, for the purpose of supporting a full and open competitive procurement to fulfill the requirements for the Joint Air to Ground Missile (JAGM) Engineering and Manufacturing Development (EMD) phase with options for Low Rate Initial Production (LRIP)…. The JAMS project office plans to host a Pre-proposal Industry Day sometime in the June 2014 timeframe to present general unclassified information on the U.S. Army’s projected procurement strategy of the JAGM and the Army’s vision…”

March 4-11/14: Budgets. The US military slowly files its budget documents, detailing planned spending from FY 2014 – 2019. According to those documents, AGM-114 Hellfire orders stop in FY 2015 (USAF), and the last Hellfires will be delivered in April 2017. The Army’s documentation says nothing about JAGM production, except that the Milestone C decision for low-rate production is expected in Q2 FY17:

“The Army has depended on Overseas Contingency Operations (OCO) funding to replenish [AGM-114] stocks since FY 2008. The Army continues to evaluate the transition strategy from HELLFIRE to Joint Air to Ground Missile (JAGM).”

Meanwhile, Navy documents indicate that they’re back in the program. They show JAGM integration on AH-1Z helicopters beginning in FY15, and orders beginning in FY19. JAGM will be re-using most of the AGM-114R Hellfire, which is already integrated on the AH-1Z, but Navy helicopters are used to the video interface that JAGM won’t have, and don’t typically carry fire-control radars. So, some changes will be necessary.

Feb 20/14: Lockheed Martin announces that its JAGM dual-mode guidance section has flown on a Hellfire missile and hit a moving laser-designated target. The missile was fired from 6km during an internally funded flight test at Eglin AFB, FL. Essentially, the missile acted like a normal Hellfire. Tests of the seeker in dual-mode are coming.

In a briefing, Lockheed Martin gives JAGM’s range as 8 km, whether launched low or high with its boost-only motor. The M299 launcher interface has a few changes from the basic Hellfire, and hews to the radar-guided AGM-114L Hellfire Longbow missile’s serial interface instead of a video interface. Otherwise, JAGM is basically an AGM-114R Hellfire missile with a new guidance section. System qualification is expected in Q4 2014, and JAGM will be integrated with the Army’s AH-64 Apache attack helicopters and MQ-1C Gray Eagle UAVs. Sources: LMCO, “Lockheed Martin Demonstrates JAGM Dual-Mode Guidance Section in Recent Flight Test” | JAGM Media Briefing with LMCO VP Tactical Missiles/Combat Maneuver Systems Frank St. John.

July 18/13: LMCO only. IHS Jane’s, “US Army to move ahead with Lockheed Martin JAGM”:

“The US Army will not award Raytheon Missile Systems a contract for the remainder of the Technology Development (TD) phase of the Joint Air-to-Ground Missile (JAGM)…. [but will] continue to execute the Lockheed Martin contract through the remainder of the TD phase, US Army Colonel James Romero, the project manager for the Joint Attack Munitions Systems, told IHS Jane’s during a 17 July interview at the Pentagon.

“A [$36 million] funding shortfall was the primary catalyst for the decision,” Col Romero said.”

JAGM is also being scaled back to a dual-mode MMW radar/ laser seeker at first. Raytheon and Boeing’s tri-mode guidance solution is already developed for the SDB-II bomb, so they remain in a position to compete for JAGM production orders if the US military wants to hold a competitive buy when the time comes.

TD now Lockheed Martin only

May 3/13: Brimstone for Reapers? With JAGM fielding still some way off, if ever, the USAF’s 645th Aeronautical Systems Group rapid acquisition office is reportedly interested in adding MBDA’s longer-range, dual laser/ MW radar guided Brimstone missile to the MQ-9’s arsenal. It’s real attraction is a ‘man in the loop’ feature that lets the firing aircraft abort an attack after launch, or correct a missile that locks on the wrong target. In Libya, those characteristics reportedly made it one of the few weapons NATO commanders could use to hit enemy armored vehicles in urban areas.

Brimstone already serves on RAF Tornado GR4 strike jets, and was an option for Britain’s Harrier GR9s before the entire fleet was sold to the US Marines. With Britain’s MQ-9s deployed, they’ve reportedly asked for tests using USAF MQ-9s, and also hope to interest American armed services in the weapon. Defense News | Defense Update.

April 10/13: FY 2014 Budget. The President releases a proposed budget at last, the latest in modern memory. The Senate and House were already working on budgets in his absence, but the Pentagon’s submission is actually important to proceedings going forward. See ongoing DID coverage. For JAGM, there isn’t a lot of near-term funding, and there are a lot of milestones to hit on the way to funding it as a Hellfire upgrade beginning around 2017. Budget figures to 2018 are compiled above.

Raytheon-Boeing JAGM

R/B JAGM pre-test
(click to view full)

Dec 11/12: CTD. Raytheon Missile Systems in Tucson, AZ receives a “$10 million” firm-fixed-price contract for JAGM’s continued technology development. Work will be performed in Tucson, AZ with an estimated completion date of March 31/13. One bid was solicited, with 1 bid received (W31P4Q-13-C-0080). It appears to have taken longer than expected (vid. Aug 17/12 entry), but Raytheon has its CTD contract.

Raytheon’s Dec 3/12 release places the total value of both CTD phases at $65 million, just like Lockheed Martin. During the next 4 months, Raytheon will update its design and complete a delta (design changes) Preliminary Design Review. During the next 24 months, the team will focus on a Critical Design Review, guidance section qualification and testing, and delivery of JAGM guidance sections. The CTD phase will culminate with the US Army integrating Raytheon JAGM guidance sections to Hellfire missiles. Based on current schedules, Raytheon’s SDB II tri-mode seeker will be in its 2nd year of production by the time JAGM CTD concludes.

JAGM CTD contract

FY 2012

Lockheed Martin CTD. Navy out.

LMCO on JAGM
click for video

Aug 17/12: CTD. Lockheed Martin Missiles & Fire Control in Orlando, FL announces a $64 million extended technology development contract from the US Army, in order to keep the JAGM program one notch above dead. The Pentagon follows with an Aug 27/12 announcement for $32 million to continue developing the seeker & guidance unit, but “50% award announcements” are common, and Lockheed Martin’s figure remains authoritative.

Work will be performed in Orlando, FL, with an estimated completion date of Nov 28/14. Two bids were solicited, with 2 bids received (W31P4Q-12-C-0003).

Observant readers may notice that $64 million is about half of the $127 million the GAO was talking about for FY 2012 (vid. March 29/12 entry). Raytheon’s head of JAGM business development, J.R. Smith, says that their own CTD contract is currently in negotiation, and expected within the next several weeks.

JAGM CTD contract

May 31/12: A March 2012 presolicitation from the US Navy for JAGM integration on F/A-18E/F aircraft may have sent mixed signals, but its cancellation confirms the Navy’s intent.

March 29/12: GAO report. In its 2012 Selected Weapons Program assessment report, the GAO underlines the uncertain nature of JAGM’s future – not quite cancelled but close. It notes that Hellfires have been working well in theater, weakening the case for an expensive replacement.

According to the GAO, $127M in funding for the current fiscal year will allow a 27-month extension of the technology development phase to hopefully address affordability issues and reduce risk. The Pentagon’s comptroller sizes up the savings from stalling on JAGM at $300M in FY2013 and a total of $1.6B over the FYDP.

March 20/12: I’m Still Alive. Frank Kendall, undersecretary for acquisition, technology, and logistics, signs an Acquisition Decision Memorandum, granting new life to the JAGM program. Meanwhile, the Army has produced a JAGM affordability study, and provided it to the 2 teams. Can JAGM rise again, perhaps as the Joint Effects Strike Unified Sensors missile?

Raytheon’s head of JAGM business development, J.R. Smith, says that he believes there’s about $300 million in prior-year funding left over from FY 2011-12, which can be used to keep the program running. If this feels like a rerun, that’s because it is, as the Dec 30/05 entry shows. AOL Defense.

ADM survival

Feb 2012: Navy out. In the FY2013 Presidential Request, the US Navy estimates it is a “manageable risk to terminate the Navy’s and USMC’s investment in the JAGM program,” choosing to invest instead in SDB II and continued Hellfire procurement.

Unless this decision changes, it makes JAGM an Army-only program. DID therefore humbly suggests rebranding the program as AAGM, or possibly AAHAAGMM given the “living dead” JCM/JAGM history so far.

Navy/USMC out

FY 2011

Analysis of Alternatives. Industry tests.

JAGM firing

Raytheon/ Boeing JAGM
(click to view full)

Aug 2011: JAGM AoA. The program office submits its Analysis of Alternatives, defending JAGM as a cost-effective solution. They will probably have to fight hard to make that case.

June 7/11: Testing. Lockheed Martin touts company-funded trials of a JAGM seeker mounted in a Sabreliner 60 executive jet flying at 20,000 feet, which was used to track small, fast naval targets in the Gulf of Mexico near Eglin AFB, FL. Targets included a Revenge Advanced Composites (RAC) state-of-the-art, low-signature, high-speed patrol craft performing evasive maneuvers.

The test was designed to highlight robust mid-wave infrared performance, fixed wing performance, high humidity performance, effectiveness against a challenging low-signature target, and EMD readiness – since captive flight isn’t required until the next stage.

June 6/11: Bids in. Deadline day for the JAGM RFP, and both Team Lockheed and Team Raytheon submit their bids. A single contract award for the program’s Engineering & Manufacturing Development (EMD) phase is expected during Q4 (summer) 2011. Lockheed Martin | Raytheon.

RFP bids

May 2/11: Testing. The Raytheon/ Boeing team follows up their Oct 23/10 firing, and completes the series of government-funded JAGM tests. The latest firing uses the new rocket motor, but only after subjecting it to thermal cycling from -45F to 160F degrees.

The test was whether the new motor would still work after 5-20 cycles of that treatment. It did, and Raytheon VP Advanced Missiles and Unmanned Systems Bob Francois gets to point out that “Every single test of the Raytheon-Boeing JAGM has been an unqualified success, even those using EMD motors.”

April 13/11: The US Army Aviation and Missile Command issues its JAGM Engineering and Manufacturing (EMD) and Low-Rate Initial Production (LRIP) Request for Proposals. The scope of the JAGM EMD contract will be to “complete all major component and subsystem critical design reviews (CDRs), a system-level CDR, component and subsystem testing, design verification testing, engineering development tests and production prove-out tests on the six threshold JAGM platforms.” In addition to the EMD requirements, the RFP calls for 3 fixed-price LRIP production lot options, as well as 2 fixed-priced advance procurement clauses for long lead time components.

Lockheed Martin’s team and the Raytheon-Boeing team both formally announce their intent to bid; at this point,a contract is expected in Q3 of FY 2011.

EMD/LRIP RFP

March 21/11: Test equipment. US NAWCWD announces its intent to hand WINTEC, Inc. of Walton Beach, FL a contract for 5 M299/310 Launcher and Missile Emulator (LME) systems, Part Number JLE00010-4. The LMEs are existing Special Test Equipment used to support the integration, test, and verification of Launchers and missiles at the MIL-STD-1760 interface to host platforms. The LMEs have traditionally been used for AGM-114 Hellfires, but new launcher models/simulations and missile model/simulations have been added, to support the JAGM program objectives for planned laboratory and platform integration testing.

The sole source award is being done in accordance with FAR 6.302-1. Anticipated award is May 2011.

March 7/11: US FedBizOpps notice #N00019-09-P2-PC041:

“The Naval Air Systems Command (NAVAIR) intends to issue a Cost Plus Fixed Fee Order under NAVAIR Basic Ordering Agreement (BOA) N00019-11-G-0001 for the engineering services of hardware integration analysis, wind tunnel tests, ground tests, flight test planning, aircraft/weapon system integration and instrumentation, ground and flight test technology support, data reduction, documentation, and reporting requirements for integration of the Prototype Joint Air to Ground Missile (JAGM) Systems on F/A-18E/F aircraft. NAVAIR intends to negotiate this Order on a sole source basis with McDonnell Douglas Corporation (MDC), A Wholly Owned Subsidiary of the Boeing Company, St. Louis, MO 63166-0516. MDC is the sole designer, developer, manufacturer and supplier of the F/A-18 Weapon System and MDC is the only known source capable of performing this effort within the required time frame.”

Feb 8/11: JAGM pre-solicitation #W31P4Q-11-Q-0006 issued:

“The Government plans to issue separate Request For Quotations (RFQ) W31P4Q-11-Q-0006 and RFQ) W31P4Q-11-Q-0007 to Lockheed Martin Missile Systems and Raytheon Missile Systems repectively [sic] to provide input, advice, and recommendations regarding JAGM System Engineering integrated product team activities… Solicitation from any other source is not feasible because only the recommendations and input from the two existing JAGM TD prime contractors Lockheed Martin Missile Systems and Raytheon Missile Systems can fulfill Government needs.”

Jan 3/11: Testing. Lockheed Martin has had some issues with its JAGM design so far, but continues to push to get where they want to be by the time a winner is picked. They announce successful flight tests aboard a Super Hornet from Oct 5/10 – Nov 2/10. This was a test of the missiles’ ability to handle conditions at various altitudes and speeds, as well as a test of the aerodynamic consequences of mounting the Lockheed Martin/ Marvin engineering JAGM triple rail at various points, with various load-outs.

Oct 23/10: Testing – rocket. A Raytheon/Boeing funded test fires a JAGM prototype equipped with the new Boeing-ATK rocket motor, which would be used on their production missile. The test is successful in collecting data to update the missile’s flight and simulation software, and allows the team to advance to engineering and manufacturing development (EMD) and a Preliminary Design Review.

This is the team’s 6th missile test, and the 3rd privately-funded test. All tests to date have met their objectives. Raytheon.

Oct 15/10: Testing. DoD Buzz reports that Raytheon isn’t using a production version of the JAGM missile in its firing tests, just the seeker. Raytheon replies that the tests’ terms are aimed at the seeker, and do not require production-ready missiles. DoD Buzz must concede the point:

“Here is what the RFP says: “The fly-off missile prototypes will represent PDR(Preliminary Design Review) level configurations using a Warhead Replacement Telemetry Unit. It will include a series of Tactical Missile Air-gun and/or Rail Test Firings with a Warhead integrated into a non-functional Tactical Missile to gain insight into Warhead /Fuze functioning.”

Lockheed Martin says that their JAGM test missiles have all been production ready configurations – but that will only help them in the short term if failings in their test firings are traceable to their missile design, rather than their seekers. Meanwhile, Raytheon & Boeing will continue component and higher-level testing of their missile design.

FY 2010

Preliminary Design Review.

JAGM test (loud!)
click to play video

Sept 10/10: Testing fail. DoD Buzz reports that the cause of Lockheed Martin’s missile failure in its second test-firing was a bracket that holds one of the rocket motors. Unfortunately, they’re going to have to delve into more root cause analysis, because…

“The day before the deadline for official government testing, Lockheed Martin’s Joint Air To Ground Missile prototype missed the target, leaving the defense giant with two misses out of three in the competition for the $5 billion program. Raytheon struck the target on its third test, a company source said, giving them their third successful shot of three.”

That doesn’t end the team’s chances, it just means that further firing tests would have to come out of Lockheed Martin’s pocket, as the team moves toward its final submission model. Given the huge future stakes involved, there’s no doubt that Lockheed Martin will finance any tests required.

Sept 1/10: Testing. Raytheon announces success in the 2nd of 3 government-sponsored JAGM firings. Their missile used its uncooled imaging infrared (IIR) guidance system to hit an armored vehicle target at 4 kilometers/ 2.5 miles. During the most recent test, all three guidance systems operated simultaneously and provided telemetry data that enabled engineers to conduct further analysis of the weapon. The test is significant, because Lockheed Martin’s matching test was an overshoot, and Raytheon’s uncooled IIR sensor s generally seen as a tradeoff between lower cost and maintenance, in exchange for lower performance.

This is actually the Boeing/Raytheon team’s 4th test firing, as the team funded 2 of its own tests in April 2010.

Aug 16/10: Lockheed PDR. Lockheed Martin and teammates Marvin Engineering and Aerojet announce successful JAGM component and system Preliminary Design Reviews (PDRs). The team completed PDRs on Aerojet’s JAGM propulsion solution, which uses Roxel UK’s minimum-smoke propellant grain, and on launchers that included the U.S. Navy’s quad-missile helicopter (AH-1Z, MH-60R) and tri-missile fixed-wing (F/A-18 E/F Super Hornet) launchers. The team continues to increase the severity of environmental testing in preparation for engineering manufacturing development. Lockheed Martin.

Aug 9/10: SDB-II win. Raytheon wins the SDB-II competition against Boeing and Lockheed Martin, and cites its tri-mode seeker as a key reason. It remains to be seen whether their use of the same seeker for JAGM proves helpful.

Aug 6/10: Testing. DoD Buzz gets information from Lockheed and Raytheon concerning their manufacturer-financed test shots to date.

To date, Lockheed Martin has had 2 flight readiness checks in June & July. A Lockheed-funded check had a pre-launch malfunction. A government-funded check failed when range instruments malfunctioned, but that missile was later used on Aug 2/10 for a successful test shot at White Sands Missile Range, NM. The Aug 2/10 laser-guided shot tested the tri-mode seeker, but used the laser for targeting, and scored a direct hit from 16km. An Aug 3/10 IIR test against a tank target at 4km led to an overshoot. Team Lockheed says they’re confident they’ll have their 3 successful tests by the deadline.

Raytheon paid for 2 missile test shots in April 2010 to see if they were on the right path, and met their objectives. Their next test shot on June 23/10 tested the tri-mode seeker, but used the laser for targeting, and scored a direct ht from 16km. A 4th test shot is scheduled for Aug 13/10.

July 26/10: Testing. The Raytheon-Boeing team announces that their JAGM design has successfully completed the 1st of 3 government-sponsored firings, using its laser guidance system to hit an 8×8-foot target board from a distance of 10 miles/ 16 km. All 3 guidance modes were used during the flight for telemetry data, but the laser was used to final targeting. This is actually the 3rd test firing of their design, following 2 company funded tests in April 2010.

May 5/10: Testing. Raytheon announces that their partnership has completed wind tunnel testing of the Joint Air-to-Ground Missile from the F/A-18 E/F Super Hornet.

May 5/10: Testing. Lockheed Martin announces a successful end to JAGM wind tunnel tests involving the Navy’s F/A-18 E/F Super Hornet jet fighter.

The more than 200 hours of initial high-speed flying qualities wind tunnel tests were conducted at NASA’s Ames Research Center in Moffett Field, CA. The goal was to ensure minimal changes to the fighter’s handling characteristics with the missiles on board. After that, tests moved to 150 hours of work at the Arnold Engineering Development Center (AEDC) wind tunnel in Tullahoma, TN. Those tests further refined the structural requirements of the launcher and JAGM, and included safe launch and separation tests involving Lockheed Martin and Marvin Engineering’s triple-rail JAGM launcher. A final set of tests at the Boeing Vertol wind tunnel in Philadelphia, PA, demonstrated and validated low-speed flight characteristics of the Super Hornet when loaded with JAGM.

April 20/10: Testing. Raytheon/Boeing team announce the 1st successful test of its Joint Air-to-Ground Missile at White Sands Missile Range in New Mexico. The weapon, fired from a ground-based rotary-wing launcher, reportedly performed a series of pre-programmed maneuvers and flew to a predesignated location, validating the flight control software and Brimstone airframe. Raytheon-Boeing release

April 13/10: Testing. Lockheed Martin concludes a series of static, tower-based and captive-carry flight tests of its tri-mode JAGM seeker in a limited dirty battlefield/countermeasure rich environment at Redstone Arsenal, AL. The seeker was tested against both active and passive countermeasure systems including white and red phosphorous, fog oil, smoke, millimeter wave chaff, flares, camouflage netting and mobile camouflage systems.

This test series was preceded by an array of successful captive-carry tests conducted by Lockheed Martin in clean, non-dirty-battlefield flight environments, during both favorable and adverse weather conditions including sun, rain, freezing rain, sleet and snow. Hady Mourad, JAGM program director at Lockheed Martin Missiles and Fire Control, said that “the seeker performed precisely as designed.” Lockheed Martin release.

April 6/10: Testing – rocket. Lockheed Martin announces successful extreme temperature tests for its proposed JAGM rocket motor, developed in conjunction with Gencorp’s subsidiary Aerojet. The final completed tests were a series of cold temperature missile motor firings were conducted in Camden, AR, using the same rocket motor design planned for the tactical missile, with a composite motor case, with the system conditioned to -65F degrees in order to simulate high-altitude conditions.

The partners describe these tests as a “breakthrough,” which may not be an exaggeration. The rocket is one of the program’s most challenging technologies, because it has to do several things at once: smokeless/ low-smoke launch and flight, operation over a wide range of temperatures from searing deserts to extreme cold at fighter-jet altitudes, and a high enough turn-down ratio (flow variance from boost to sustain) to give the missile its required performance and range. The Raytheon/Boeing team is also working on this area, but their partner is ATK. Joint release: Lockheed Martin | Aerojet.

March 31/10: Testing. Lockheed Martin announces successful initial tests on the multi-mode seeker for its JAGM contender, demonstrating all of the sensor modes simultaneously. Program officials also recently held Kaizen events, or Structured Improvement Activity (SIA), to streamline the manufacturing process at Lockheed Martin’s seeker and electronics production facilities in Ocala, FL; and Troy, AL.

The Lockheed Team is a bit behind their competitors at this point. Upcoming captive-carry testing will verify performance in a flight environment, with thermal and vibration performance, and electromagnetic interference testing slated for later in 2010. Lockheed Martin release.

March 30/10: GAO Report. The US GAO audit office delivers its 8th annual “Defense Acquisitions: Assessments of Selected Weapon Programs report. With respect to the JAGM program, the GAO document is more an official fact sheet than an analysis, given the program’s early stages. Data from that document has been incorporated into this article.

The GAO adds that the program must also complete a “postpreliminary design review assessment” before it can be certified to enter engineering and manufacturing development.

Jan 29/10: Testing. Raytheon and Boeing announce the end of their captive flight tests for the Joint Air-to-Ground Missile competition, which test the missile’s ability to pick up targets, guidance, and ability to handle the stresses created by its platforms and their flight environments. The next step would be guided test shots.

Oct 6/09: Testing. Raytheon and Boeing announce that they’ve completed a series of captive-carry flight tests of their tri-mode JAGM seeker, within the same size dimensions as their planned JAGM missile. By demonstrating that the seeker fits, and will not be affected by the buffeting associated with carriage on a fast-moving aircraft, the way is clear for installation in prototype missiles and use in live firings.

Raytheon’s next-generation tri-mode seeker leverages technology used on their Small Diameter Bomb II (where Boeing is their main competitor) and the NLOS-LS/NETFIRES improved Precision Attack Missile.

FY 2009

TD contracts.

LM JAGM

Lockheed JAGM concept
(click to view full)

May 13/09: TD. Boeing subsidiary McDonnell Douglas Corp. in St. Louis, MO received a $7.4 million time and material delivery order against a previously issued Basic Ordering Agreement (N00019-05-G-0026) for wind tunnel testing of JAGM prototypes on their F/A-18E/F Super Hornet.

Work will be performed in St. Louis, MO (92%); and Philadelphia, PA (8%), and is expected to be complete in March 2011. About $5.8 million in contract funds will expire on Sept 30/09, at the end of the current fiscal year. The Naval Air Systems Command in Patuxent River, MD will manage this contract.

Oct 8/08: TD. Lockheed Martin announces and details its JAGM team.

Oct 2/08: TD. The US military announces the initial contracts under the JAGM program, within each contracting team’s limit per earlier entries. Bids were solicited via the Web, and 2 bids were received by the U.S. Army Aviation and Missile Command in Redstone Arsenal, AL.

Raytheon Co. in Tucson, AZ receives an $18.7 million fixed price incentive firm target contract, for 27 months of technology development for the Joint Air Ground Missile Program. Work will be performed in St. Louis, MO (Boeing) and Tucson, AZ (Raytheon) with an estimated completion date of Dec 31/10 (W31P4Q-08-C-A789).

Lockheed Martin Corp. in Orlando, FL received an $18.7 million fixed price incentive firm target contract, for 27 months of technology development for the Joint Air Ground Missile Program. Work will be performed in Orlando, FL; Ocala, FL; and Troy, AL, with an estimated completion date of Dec 31/10 (W31P4Q-08-C-A123).

FY 2008

Raytheon/Boeing and Lockheed Martin Technology Development.

Boeing JCM on AH-64

Boeing JCM
(click to view full)

Sept 22/08: The Raytheon / Boeing team announces a 27-month, $125 million Technology Development contract for the JAGM program. The contract funds a program to develop and fire 3 prototype missiles with fully integrated tri-mode seekers.

Sept 18/08: Lockheed Martin announces that it has won a 27-month, $122 million competitive risk-reduction phase for the Joint Air-to-Ground Missile (JAGM) system. Lockheed Martin Missiles and Fire Control VP Rick Edwards:

“Our extensive risk-reduction tests have significantly mitigated risk on the three critical subsystems [seeker, warhead, rocket motor], our software and simulations are mature and proven, and we have made significant strides in developing low-risk platform integration solutions.”

See also the Orlando Sentinel: “Lockheed’s $122M missile contract could create 200 jobs in Orlando area.”

JAGM TD contracts

April 14/08: Competition. Raytheon Company and Boeing announce a teaming agreement to pursue the U.S. Army-U.S. Navy Joint Air to Ground Missile program, which has an intended in-service date of 2016. Raytheon will be the prime contractor within the team, and the move is significant in that Boeing will not be teamed up with Northrop Grumman this time around.

Raytheon makes existing TOW and Maverick missiles, and the team-up with Boeing creates commonality on a different level: integration with the manufacturer of many USAF and Navy aircraft, an area that Lockheed Martin covers on its own. Boeing is also part of the MBDA-led team that developed the Brimstone missile, Britain’s answer to the JCM program. Raytheon release.

Feb/March 2008: JAGM RFP. JAGM RFP re-issued, for May 19/08 turn-in.

Up to FY 2007

Program start. JCM terminated.

JCM Joint Common Missile

JCM

Sept 26/07: Jane’s Missiles & Rockets reports that:

“A new Joint Air-to-Ground Missile (JAGM) programme is expected to become the successor of the Lockheed Martin AGM-169 Joint Common Missile (JCM) programme. As with the JCM, the JAGM is to be a multiservice weapon able to replace all versions of the Lockheed Martin Hellfire, Raytheon Maverick and Raytheon TOW missiles that currently equip fixed-wing aircraft, helicopters and unmanned aerial vehicles in US service…”

September 2007: Original JAGM RFP rescinded.

June 17/07: Original draft of JAGM RFP issue.

June 15/07: JCM Terminated. Official termination of the Joint Common Missile program.

Feb 21/07: The Lexington Institute think-tank wades into the controversy with “Joint Common Missile: Why Argue With Success?“:

“Here’s a fantasy. Imagine three military services agreed on the need for a versatile air-to-ground missile that could precisely destroy a wide range of elusive targets — everything from camouflaged armored vehicles to terrorist speedboats. Imagine they found a low-cost design that could do those things day or night, good weather or bad, even when enemies were trying to jam the missile. Imagine the services selected a company that developed the missile on time and on cost, meeting all of its performance objectives. And imagine the missile was fielded expeditiously, replacing four cold-war missiles with an easy-to-maintain round that saved military lives while minimizing unintended damage.

You’d have to be pretty naive to believe the Pentagon’s dysfunctional acquisition system could deliver all that, wouldn’t you? That’s right, you would — because the military actually has a program matching that description, and senior officials have been trying to kill it for two years. Why? Well, nobody really knows why…”

Jan 26/07: Inside Defense, “Pentagon OKs Funding For Hellfire Replacement Effort”:

“The Pentagon comptroller has directed the Army and Navy to pony up $68.5 million to fund missile research and development in an account that could be used to revive the Joint Common Missile — or something like it — more than two years after the Office of the Secretary of Defense moved to terminate the program…”

Dec 30/05: Inside Defense reports that when US House and Senate conferees reconciled the details of the FY 2006 defense appropriations bill, they restored $30 million to the Army-led JCM program to continue the missile’s development ($26 million in research, development, test and evaluation funding from the Army, and $4 million from the Navy).

They have also required a report by Jan 30/06 explaining how the Pentagon plans to fill the future gaps created by the missile’s demise, and a cost analysis of continuation vs. termination and buying existing missiles. Depending on what that study says, the JCM program could rise again.

Appendix A: The JAGM Missile – Original Concept

Technical Desires & Challenges

Lockheed’s UAV pitch
click to play video

The stakes have always been very big for the JCM/JAGM. Pentagon planners expected that standardization from the TOW, Hellfire, and Maverick families of missiles to 1 variant of JAGM would keep maintenance and supply costs lower. Integration with the F-35 fighter family was possible in future, and so were international contracts if the missile makes it through development to become a program of record. In industrial terms, that made JAGM the last big American missile competition for some time. So the stakes were huge, the genesis was long, and progress remains slow because of budgetary pressure.

The US military was looking for a missile that’s about 110 Lbs, 70″ long, and 7″ in diameter, with a range of 0.5 – 16 km when fired from helicopters, and 2 – 28 km if fired from fixed wing aircraft. The seeker would be multi-mode: active designation via semi-active laser or millimeter wave radar will duplicate all Hellfire variants in a single variant, and a passive imaging infrared option would add additional insurance and versatility.

On the seeker side, the program isn’t actually breaking a lot of new technical ground. The various seeker modes requested (laser, IIR, radar) have all been implemented on other missiles, and Raytheon’s GBU-53 Small Diameter Bomb II has already pioneered an accepted tri-mode seeker. Performance enhancements are always possible, but this will be a matter of refinement and integration, rather than groundbreaking development.

Instead, the big challenges involved the missile and its propulsion system, which was envisioned as a single rocket motor solution to be used on all platforms. That meant it had to have minimum smoke, in order to avoid smoke inhalation by by helicopter engines or easy tracking of the missile’s origin. It would also need to handle a much wider temperature range than Hellfire, from the hottest desert sun beating down to nap-of-the-earth helicopters to the Antarctic-class temperatures at high fighter jet altitudes. Just to make things interesting, it also had to meet the Navy’s unique requirements for insensitive munitions, in order to be safe enough for use in naval combat.

After meeting all of those requirement, it had to deliver the requested missile range, which is almost 2x the advertised range for its AGM-114 Hellfire predecessor when fired from a similar platform. The ability to fire from fast jets would extend that range even further, which is extremely important against defended targets.

If the US military could get all that, it would have an extremely valuable weapon system.

The Road Less Taken – JCM/JAGM’s Program History

Brimstone from GR1

Brimstone from Tornado
(click to view full)

In May 2004, Lockheed Martin was picked over Raytheon and a Boeing-Northrop Grumman team to conduct the Joint Common Missile’s (JCM) 4-year system development and demonstration (SDD) phase, which was to be worth as much as $1.6 billion. The long-term U.S. production estimate of 54,000 missiles would have brought the program to $5 billion, and the United Kingdom had expressed interest in the new weapon and participated in the development process.

The JCM program had made heavy use of modeling & simulation in its early phases, and was the first missile program ever to reach a Milestone B decision without conducting a live test. Subsequent live tests, including live fire tests against simulated urban targets, were also successful.

The missile reported less success on the budget front, however. In 2005, the Pentagon cut the Joint Common Missile (JCM) program in order to fund operations in Iraq. Canceling the Army-led JCM was estimated to save about $2.4 billion over the next 6 years ($928 million Army, $1.5 billion Navy). This triggered a counter-campaign by Congressional representatives, and created a controversy over the future of the program that never really went away. In June 2007, JCM was formally cancelled.

The UK ended up developing its own system. In November 1996, the UK had given MBDA the Brimstone contract, in order to create a fire-and-forget anti-armor missile that could be fired by fast jets as well as helicopters. Brimstone uses inertial guidance plus millimeter-wave radar, and has a terrain following mode as well. In October 2003, a successful series of test firings were carried out, and the missile entered service with the RAF in March 2005.

The Lazarus Missile: JAGM

JAGM Schedule

JAGM schedule in 2009
(click for cutaway)

The need for a capability similar to the JCM remained clear even to the Pentagon, and so the U.S. Department of Defense’s Program Budget Decision (PBD) No. 753 directed the Chairman of the Joint Chiefs of Staff to commission a study for a very similar weapon system in time for the 2008 budget review. Meanwhile, the Alabama Congressional delegation and other members of Congress kept lobbying to keep something like JAGM going. It still made a great deal of sense, the program hadn’t suffered from cost overruns or major technical difficulties, and Britain’s fielding of the Brimstone missile offered external validation.

The original JCM requirements were really designed for the RAH-66 Comanche scout helicopter, however, and they were written before the Army’s Future Combat Systems mega-program. The new Joint Air-Ground Missile (JAGM) competition updated those requirements, and attempted to re-start the competition in 2008 under a new competitive approach, and with the planned number of missiles lowered to around 34,500. Pentagon acquisition czar Young introduced a prototyping requirement for JAGM as part of a wider-ranging set of acquisition reforms, hence the September 2008 Technology Development contracts to 2 teams.

By fall 2010, the JAGM program had wrapped up in a 27 month “risk reduction” development phase, leading up to a competitive flyoff between the 2 contractor teams. Program Management Reviews were held in Q2 of FY 2009, and a Milestone B decision that would begin full-scale System Design and Development for the winner was planned for Q1 of FY 2011 (November 2010). That deadline slipped, and for a while the next phase seemed likely to start at the end of Q4 2011 instead.

Instead, the program stalled again, and became an Army-only effort in 2012. A Continued Technology Development phase will carry it to 2014, at which point JAGM technologies may begin showing up in the next generation of AGM-114 Hellfire missiles.

JAGM: Original Plans & Platforms

TOW 2B

TOW 2B missile
(click for cutaway)

Under the original plan, JAGM would begin supplementing – and eventually replacing – Lockheed Martin’s GM-114 Hellfire family of missiles on the Army’s AH-64D Apache attack helicopters, its scout helicopters, and its MQ-1C Gray Eagle UAVs. The Navy would make the same substitution on their new MH-60R/S Seahawk helicopters, and US Navy and USMC F/A-18 Hornets and Super Hornets would carry them in place of Raytheon’s AGM-65 Maverick missile. The Marines’ AH-1Z Viper attack helicopter would carry them in place of Hellfire missiles, or Raytheon’s xGM-71 TOW family.

Platform integration would occur during the 48-month Engineering & Manufacturing Development (EMD) phase, and 2016 would have marked Initial Operational Capability (IOC) on USMC AH-1Z Viper and Army AH-64 Apache attack helicopters, as well as Navy F/A-18 E/F Super Hornets. IOC on the Army’s MQ-1C Predator-family Gray Eagle UAV, and the Navy’s MH-60R helicopter, was expected in FY 2017. This second wave of platform integrations would begin during the EMD phase, but continue into Low-Rate Initial Production.

The roster of platforms had a lot of expansion potential, since Hellfire missiles are already slated for a wide array of future UAVs, including the MQ-8 Fire Scout and A160 Hummingbird. Hellfires are even equipping some C-130J Hercules transport aircraft, thanks to modular quick-fit programs like Harvest Hawk. Existing foreign helicopters like the UAE’s AH-60M Battlehawks, French Tiger HAD, and Australia’s Tiger ARH helicopters would be another JAGM opportunity, alongside air force jet fighters like the F-15 Strike Eagle, F-16 Falcon, JAS-39 Gripen, etc. that have been qualified with AGM-65 Mavericks. Suitability for naval use, and extended range compared to existing Hellfires, could even make a full JAGM round a potential replacement for existing Griffin-B missiles on board patrol boats, and on the Littoral Combat Ship.

JAGM’s backers hope that success as a front-end bolt-on will eventually lead to contracts that would improve the missile as well, and restore the missile’s original concept.

The challenge is cost.

A role as a Maverick missile replacement is fairly straightforward, but the real volume and money is found in TOW and Hellfire replacement orders. Unfortunately, that’s also where the specifications for JAGM are significantly more challenging than the missiles they’d replace. A JAGM that’s more expensive than TOW or Hellfire won’t be a bargain for the US military, and would have a harder time selling abroad into the large helicopter and UAV markets.

Appendix B: JAGM’s Competing Industrial Teams

Team Lockheed

Lockheed Martin defense contractor

History repeats.

After JAGM rose from the dead, previous JCM incumbent Lockheed Martin came back with a team, in order to compete against the Raytheon/ Boeing team. In Team Lockheed’s design, The JAGM’s body and tri-mode sensors built on the existing body designs and sensors from Lockheed Martin’s AGM-114 Hellfire missile family, with its options of Hellfire II semi-active laser or millimeter wave Hellfire Longbow missiles. They also build on the cooled sensors used by the Lockheed/Raytheon Javelin imaging infrared (IIR) missile to add extra fire-and-forget insurance. Lockheed Martin will also push to leverage its incumbent status for both the current Hellfire missile family, and the M299 missile launcher that equips most helicopters.

Seeker improvements beyond the tri-mode features include extended range, “safing” that would allow carrier landings with live weapons instead of forcing planes to jettison their loads, and greater “fire and forget” capability. A single insensitive-munition rocket motor provides the required propulsion. Once it reaches the target, a multi-purpose warhead similar to the Hellfire II’s packs a shaped-charge designed to defeat the most advanced armored threats, along with a blast fragmentation capability to defeat ships, buildings, and bunkers with a two-phase warhead punch.

Team Lockheed included:

  • LM Missiles and Fire Control (lead integrator, tri-mode seeker)
  • Honeywell in Minneapolis, MN (inertial measurement unit)
  • L3 in Cincinnati, OH (focal plane array infrared detector)
  • EMS technologies in Atlanta, GA (millimeter wave antenna)

The following firms were also included, but aren’t likely to have much of a role under the new program structure:

  • Aerojet in Camden, AK (rocket motor)
  • Alliant Techsystems in Woodland Hills, CA (aircraft integration)
  • General Dynamics OTS in Niceville, FL (multi-purpose warhead)
  • Roxel in Summerfield, UK (propellant)
  • Marvin Engineering in Inglewood, CA (JAGM launchers)
  • Moog in Aurora, NY (control fin actuators)
  • and Perkin Elmer in Miamisburg, OH (warhead firing module).

Raytheon & Boeing

JCM on F-18

Boeing JCM on F-18
(click to view full)

Raytheon and Boeing are working with rocket-maker ATK on their own offering, which leverages a variety of existing technologies. Some algorithms from Raytheon’s XM1111 Medium Range Munition guided tank shell were helpful, and the tri-mode laser/radar/ uncooled imaging infrared seeker would leverage Raytheon’s existing Common Tri-Mode Seeker (CTMS) program. For the full JAGM offering, MBDA and Boeing’s Brimstone missile is already designed and tested for use on fast jets like the Harrier, Tornado, and Eurofighter. It would serve as the body. The challenging specs for a new rocket motor would be addressed by ATK.

Raytheon’s uncooled infrared seeker currently offers less resolution than Lockheed’s cooled seeker, but it’s more reliable, lighter, and cheaper to maintain. The CTMS is already part of the NETFIRES NLOS-LS PAM, and helped Raytheon win the GBU-53 Small Diameter Bomb Phase II competition – against Boeing, no less – in 2010.

Despite all of this re-use, component assembly wasn’t the team’s focus. Raytheon’s Senior Business Development Manager Michael Riley flew AH-64D Apache Longbow helicopters for 10 years. “What this is, is not a missile program,” he says. “It’s an integration program,” because that’s where many of the costs and challenges typically lie. To make this point, he drew a whiteboard picture of the Apache and of the F-18 during a planning session. “Who builds the helicopter? The black boxes that go in it? Who builds the fighter? Who performs missile integration for these platforms? Is there anything else I need to tell you?” The answer to these questions was “Boeing,” and discussions soon brought the firms together under a common vision.

Chief Engineers Emil Davidoff and Andy Hinsdale saw the F/A-18 Hornet as the toughest integration engineering problem, because of the conditions it faces: -65C temperature at altitude, shock, vibration and impact from carrier landings, plus supersonic buffeting underwing. All for a missile that was supposed to be similar in size and weight to the Hellfire, but with 2x range, a tri-mode seeker, and a similar cost target.

Even so, the most difficult challenges in these kinds of efforts are not technical, but human. “Coopetition” between firms that are competing on related projects is a difficult process at the best of times, and can feel like an arranged marriage even when it succeeds. Trust-building over time, a firewall between co-operating and competing teams, and other standard measures are always useful; but they do not guarantee success.

In business, as in rocket motors, there is such a thing as chemistry. The relationship between Chief Engineers Davidoff and Hinsdale has been part of that, and so has a joint belief that this competition is ideally suited for their partnership. Win or lose, therefore, the JAGM partnership between Raytheon and Boeing is flourishing, and may have long-term effects. Before the verdict on their main effort has even been rendered, both teams have said that they are looking for synergies in other areas, and other programs.

JAGM’s 2012 program shifts have changed the competition, so that integration is no longer the overriding focus it once was. Fortunately, the Raytheon/Boeing Team made a number of technical decisions that will keep them in the game.

So far, the team has managed “good enough” performance that has tested successfully and met specifications. They believe their uncooled infrared technology’s cost advantage could become important, and that fixed-price GBU-53 SDB-II orders will raise seeker and guidance production volumes to a level that can meet the Army’s new cost targets. Raytheon’s head of JAGM business development, J.R. Smith, notes that by the time the JAGM CTD phase is done in 2014, their SDB-II will be 75% of the way through Engineering & Manufacturing Development, with 2 years of production underway.

Raytheon remains partnered with AH-64 manufacturer Boeing, and has told DID that they still consider ATK to be a team member, even though their rocket motor isn’t currently a priority for the US military.

Additional Readings & Sources

DID thanks the personnel at Raytheon Missile Systems in Tucson for their time and cooperation in clarifying their JAGM bid.

Background: Missiles

News & Views


Puma AE: An “All Environment” Mini-UAV

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Puma AE

Puma AE team
(click to view full)

The mini-UAV market may lack the high individual price tags of vehicles like the RQ-4 Global Hawk, or the battlefield strike impact of an MQ-9 Reaper, but it does have 2 advantages. One is less concern about “deconfliction” with manned aircraft, as described in “RQ-7 Shadow, or the Cessna-sized MQ-1 Predator.

The other advantage is mini-UAVs’ suitability for special operations troops, who are being employed in numbers on the front lines around the world. “Raven UAVs Winning Gold in Afghanistan’s ‘Commando Olympics’” details the global scale of this interest – and in July 2008, a $200 million US SOCOM contract for a breakthrough mini-UAV underscored it again. Now AeroVironment’s S2AS/ RQ-20A Puma AE is moving beyond Special Operations, and into the regular force.

Mini-UAVs: Evolution & Advantages

Canadair Sentinel

CL-227, pre-launch
(click to view full)

Unmanned Aerial Vehicles (UAVs) that can perform battlefield missions seem like a recent phenomenon, but countries like Israel and Canada have been building and using them for 3 decades now. Israel translated its early lead into a globally competitive UAV industry; Canada has not, as the early lead generated by projects like the CL-227 Sentinel/”flying peanut” withered on the vine.

As American forces began to adopt UAVs more widely, however, opportunities were created for domestic manufacturers to establish volume production, and become global leaders. The American penchant for technology, and the pressure of battlefield requirements, began to create another opportunity: greater UAV diversity. At the high-end, UAVs moved from brigade, fleet group, and division surveillance roles, and began to replace high-end national reconnaissance assets (vid. RQ-4 Global Hawk). At the brigade and division levels, armed UAVs began to give these devices important strike roles in counterinsurgency scenarios (vid. MQ-1/9 Predator family).

The next level down are tactical UAVs like Textron AAI’s RQ-7 Shadow, IAI’s Searcher II, Elbit’s Skylark II, or the Boeing/Insitu ScanEagle. They require additional support equipment for launch/recovery, and have the ability to cover “this sector” or even “this city”.

RQ-14 Dragon Eye

RQ-14 Dragon Eye,
Smithsonian NASM
(click to view full)

At the same time, the march of technology had made another new development possible: large numbers of “mini-UAVs” small enough for soldiers to carry, with electronic sensors that could capture good quality imagery, and then relay it to troops over expanding electronic networks.

The mini-UAV market focuses on flying devices that can be carried, launched, and recovered by soldiers. They generally have ranges up to 20 km, and an endurance of 1-3 hours in the air. These UAVs aren’t designed to do depth reconnaissance, but to look over the next hill, watch a neighborhood in a city before troops enter it, patrol a base’s outer perimeter, etc.

Even smaller micro-UAVs are in development, and focus more tightly on “this building” or “this engagement”.

Aerovironment’s Mini-Mes

FQM-151 Pointer

Pointer UAV
(click to view larger)

The late Dr. McReady’s Aerovironment, Inc. has a history of aerial innovation, from human and solar-powered flight to early entries that helped define the mini-UAV market. Their main competition is Israel’s Elbit Systems (esp. the popular Skylark I), while their most advanced competitor may be Prioria’s Maveric, selected by the Canadian armed forces. As Aerovironment’s history shows, however, their own firm’s new designs are their most frequent competitors:

1990: Aerovironment delivers the first privately-developed FQM-151 Pointer hand-launched UAVs, for “extended evaluation” by the US military and Special Operations communities. Some are used in Iraq and Kuwait during Desert Storm in 1991.

The subsequent Puma UAV design, begun in 2001, can be fairly characterized as a Pointer UAV that incorporates most of the industry’s advances since 1990. It’s part of a long progression for AeroVironment, which has played a big role in the mini-UAV space’s evolution:

2003: Aerovironment’s Dragon Eye/Swift (RQ-14) wins the US Marines’ competition for a mini-UAV.

2004: A new Aerovironment mini-UAV, the RQ-11A Raven, is fielded under limited expedited orders with the US Army’s 10th Mountain Division, and some special forces. This is not a formal competition, however, but an outgrowth of a 2002 ACTD (advanced concept technology demonstration) project.

UAV RQ-11 Raven

RQ-11, Iraq
(click to view full)

Fall 2005: The US Army’s RPUAV competition arises from the RQ-11’s success. SOCOM joins this competition, and the upgraded RQ-11B Raven wins.

The US Marines switched from Dragon Eye to the Raven B in 2007, and the US Air Force now fields them too. Raven has also proved popular with foreign militaries, and is in service with Britain, Denmark, the Netherlands, and Spain, among others.

August 2006: The USAF picks another Aerovironment mini-UAV for its BATMAV UAV competition, and deliveries begin under the 5-year $45 million contract. The Wasp UAV began as a DARPA project, and the larger Wasp-III is a 1-pound vehicle with a wingspan just under 3 feet. It is called a ‘micro-UAV,’ but in truth it sits on the borderline between mini-UAV systems and true micro-UAVs.

Late 2007: The US Marines began buying and issuing Wasp-IIIs at the platoon level, complementing the RQ-11 Raven B, which is issued at the company and battalion levels. In January 2008, the USAF approved full-rate BATMAV production.

June 2008: SOCOM’s AECV program aims to select a mini-UAV that can be used by all branches, including Navy SEAL teams and USMC MARSOC. It picks the Puma AE, a new UAV from Aerovironment that adds a stabilized micro-camera, waterproofing, and the ability to land and recover the UAV on water. The “RQ-20” Puma subsequently finds a niche with route clearance minehunters, thanks to the advanced state of its optics, and ends up serving with the regular US Army, Marines & Air Force.

The Puma AE

Puma AE assembly

RQ-20A Puma assembly
(click to view full)

Puma is slightly larger than Raven as is Aerovironment’s largest mini-UAV offering, but it’s still man-portable and hand-launched. The original Puma was almost 6 feet long, with a wingspan of 8.5 feet. Aerovironment pursued the typical young industry profile of build-field test-build as it developed the AE variant, issuing modified UAVs to units in the field for evaluation and feedback.

The US SOCOM contract has been the Puma program’s focus for a some time now, as SOCOM’s specifications led Aerovironment to conclude that its larger Puma platform was a better fit than the existing RQ-11B Raven. Along the way, Puma has been used for hybrid fuel cell experiments, and an “Aqua-Puma” driven by requests from the field served as an interim step along the road to the final Puma AE. In March 2012, it received the formal USAF designation “RQ-20A.”

AV on Puma AE
click for video

The hand-launched Puma AE’s most significant innovation is that it can land on both land and water, surviving near-vertical “deep stall” final approaches. In addition to the obvious special forces scenarios like river infiltrations, the ability to land on water and in very tight areas on land means that Puma can also be used from boats and ships, without vessel modifications for landing systems or vehicle storage.

The other big innovation is its sensor system. Previous mini-UAV systems tended to have micro-cameras that could be moved by the operator to pan, tilt, or zoom. What they usually have not had was a camera that was fully stabilized to fix on a designated point and provide a steady, constant image that compensates for aircraft movement etc. Recently, firms like Israel’s Bental Systems have begun to offer stabilized micro-payloads. Puma AE incorporates this innovation in an EO/IR day- and night-capable, waterproof sensor package that provides this kind of image tracking and stabilization. Other payload designs can be clipped in as they are developed for military or civilian applications.

Control is exercised from Aerovironment’s Ground Control Station (GCS) with a line of sight communications range of 15 km, and the system has its own internal GPS for positioning. The Ground Control Station is shared by the firm’s Raven and Wasp/BATMAV systems. Flight endurance is about 2 hours in the production version, and typical flight altitude is 100-500 feet. Like other mini-UAVs, Puma relies on its small size, small radar profile, and quiet engine to avoid detection.

Contracts and Key Events

FY 2013 -2018

 

Raven & Puma
click for video

September 18/18: Estonia Aerovironment is being tapped to support and deliver a RQ-20B Puma AE II system to the Estonian armed forces. The firm-fixed-price contract has a value of $8.8 million and includes the UAS and relevant support. The Puma AE is capable of conducting intelligence, surveillance, reconnaissance and target acquisition (ISRT), battle damage assessment, maritime patrol, search and rescue and drug interdiction missions over water or land. The Puma is Aerovironment’s largest mini-UAV, but it’s still man-portable and hand-launched. The Puma AE’s most significant innovation is that it can land on both land and water, surviving near-vertical “deep stall” final approaches. Work will be performed at the company’s facility in Monrovia, California and will be completed by end of March, 2019.

July 30/18: Data Link M1 for Norway The government of Norway is set to receive communication support as part of a US foreign military sale. The $17.6 million firm-fixed-price contract provides for the acquisition of US Digital Data Link M1 systems to be installed on Norway’s RQ-20B Puma AE II and RQ-12A WASP Block IV unmanned air systems. The Puma AE designed for land based and maritime operations and is capable of landing in the water or on land. The Puma can stay in the air for over three hours using a battery and operates at an altitude of up to 500 feet. It weighs only 14 pounds and is less than 5 feet long, making it possible to launch by hand. The Wasp AE Micro Air Vehicle is man portable and can stay in the air for up to 50 minutes at altitudes of 500 feet. Both UAVs are designed for intelligence, surveillance and reconnaissance and carry common ground control systems which include the Digital Data Link M1. Work will be performed in Monrovia, California, with an estimated completion date of July 25, 2019.

May 11/18: German Navy buys a PUMA The German Navy will receive several RQ-20B Puma II UAV. Produced by AeroVironment the hand-launched tactical unmanned aircraft system provides the German Navy with a persistent intelligence, surveillance, target acquisition, and reconnaissance capability. Its force protection and over-the-horizon reconnaissance capability comes without the need to modify the host ship from which it is operated. To fulfill all the requirements set by the Bundesamt fur Ausrustung, Informationstechnik und Nutzung der Bundeswehr, AeroVironment partnered with the German company ESG Elektroniksystem- und Logistik GmbH. AeroVironment developed the Puma system to win a 2008 United States Special Operations Command competitive program of record. The mini-UAV market focuses on flying devices that can be carried, launched, and recovered by soldiers. The RQ-20B Puma II AE differs from the baseline RQ-20A-model. It is equipped with longer-life battery power sources (increasing endurance to 3.5 hours and range to 20 km), a transit bay that can accommodate additional payloads.

March 19/18: FMS Contracts AeroVironment has landed a $9.09 million foreign military sales contract to provide an undisclosed number of its RQ-20B Puma surveillance systems and support to the government of Egypt. Work will be performed in Monrovia, California, with an estimated completion date of September 16, 2020. The RQ-20B Puma AE II M3/M4 is a man portable system capable of both ground and water landings. It is equipped with an electro-optical (EO) and infrared (IR) camera and illuminator and can deliver 3.5+ hours of flight endurance while versatile smart battery options support diverse mission requirements. Other operators of the system include the US military and Belgian Army.

August 16/16: A US Navy guided-missile destroyer has received an RQ-20B Puma UAV with a precision recovery system. Manufacturer AeroVironment stated that the recovery system enables the Puma to operate from a variety of vessels for rapid response reconnaissance. The multi-environment UAV is hand launched, and is programmed to autonomously glide back to the flight deck, but can also float; allowing for sea recovery.

July 26/13: FAA. The US Federal Aviation Administration issues its 1st UAV Restricted Category Type Certificates, which include the Puma UAV. The UAV will support emergency response crews for oil spill monitoring and wildlife surveillance over Alaska’s Beaufort Sea, within the Arctic Circle.

Experimental Airworthiness Certificates have been used for non-government UAV operations in the past, but they don’t allow commercial use. The FAA says that US military acceptance of the ScanEagle and Puma designs was an important factor in granting the new Restricted Category certificates, which do allow commercial operations.

That’s going to be a hotter area for UAV manufacturers over the next few years, and for the FAA as well. The Federal Aviation Administration Modernization and Reform Act of 2012 mandated that the FAA integrate UAVs into domestic airspace by 2015, but a key deadline establishing 6 pilot sites by August 2012 wasn’t met. These type certificates are a small step forward, within a larger framework. Sources: US FAA | AeroVironment | NDIA’s National Defense magazine | Seattle Times.

(Restricted) Commercial USA in USA

Jan 3/13: SUAS 2013-2017. U.S. Army Contracting Command in Natick, MA awards a 5-year, $248 million multiple-vendor fixed-price Small UAS contract. From FBO.gov:

“The Army currently has fielded 1,798 RQ-11B systems and 325 RQ-20A systems and has a requirement to sustain and maintain this existing fleet. The Army has met 92% of the RQ-11B Army Acquisition Objective (AAO), and has met 83% of the anticipated need for RQ-20A (required by USFOR-A-issued JUONS). Additionally, the current [DID: RQ-11B & RQ-20A] fleet has pre-planned spiral upgrades such as the Gimbal payload, which will be competed and retrofitted under this effort. The need exists to complete the AAO; maintain, sustain and upgrade the fleet; and procure future SUAS Systems as required by DoD, Other Government Agencies (OGA) and foreign countries.”

Vendors will compete for each order, and work can include full Unmanned Aerial Systems, upgrades, testing, packaging, marking, and storage and shipping. Work location will be determined with each order, and the contract runs until Dec 20/17. The bid was solicited through the Internet, with 5 bids received. All 5 qualified to compete:

  • RQ-11B Raven & RQ-20A Puma: AeroVironment Inc. in Monrovia, CA (W911QY-13-D-0073). Obviously, they’re in a strong position for fleet upgrades at least, as well as for additional UAVs.
  • NOVA Block III: Altavian in Gainesville, FL (W911QY-13-D-0074). They’re not a household name, but their air/land UAV is working with the USACE (Army Corps of Engineers). They partner with ISR Group Inc. in Savannah, TN for support and service.
  • Skylark-I LE Block 2: Elbit Systems of America LLC in Fort Worth, TX (W911QY-13-D-0075).
  • Skystinger, and others: Innovative Automation Technologies LLC in Gainesville, FL (W911QY-13-D-0076). Skystinger is more like the RQ-11 Raven, while their AXO is closer to the RQ-20 Puma. Note that The Skystinger is the only UAS that IAT could confirm, but they did say there was more than 1 UAS offered.
  • Desert Hawk III: Lockheed Martin Corporation, Owego, NY (W911QY-13-D-0077). The Desert Hawk has been successfully used on the front lines by British forces.

The AECV contract expires in 2013, so this appears to be the follow-on. See also: AeroVironment | Elbit Systems | Gainesville Sun.

SUAS multi-vendor

Oct 20/12: Support. The US government announces a woman-owned small business only solicitation for up to $25.5 million in SUAS support work, after soliciting interest and finding 3 such businesses who qualify. The FBO.gov solicitation adds that:

“…SUAS PdO must maintain the capability to support current and future Warfighter needs for SUAS systems in CONUS and OCONUS…. The objective of the SUAS Support Program is to support the Warfighter’s as well as other Governmental Agencies (OGAs) and Non-Governmental Agencies users’ SUAS-related sustainment needs. These needs primarily include SUAS training, maintenance, repairs, and engineering services. Additionally, the SUAS PdO will require various logistics, technical management, and program management services to support its SUAS customers.”

FY 2012

USAF, USMC, Denmark & Sweden become customers; Puma becomes RQ-20; #1,000 delivered.

Puma AE launch

Moving launch,
Afghanistan
(click to view full)

June 12/12: Danish win. Aerovironment announces a $9.6 million win in Denmark. This competed win follows a $2.4 million Danish Army order for RQ-11B Raven systems in 2007.

Denmark

June 11/12: Swedish win. AeroVironment announces that they’ve won an unspecified Swedish firm fixed-price contract for 12 hybrid small unmanned aircraft systems. The Swedish Army’s order will be a mix of Puma AE and Wasp air vehicles, plus a set of common ground stations, training, and logistics support. Contract options could increase the buy to a total of 30 systems. The firm adds a roundup of foreign RQ-11 Raven, RQ-20 Puma, and Wasp customers:

“In addition to Sweden, other international governments that have purchased AeroVironment small UAS include Australia, the Czech Republic, Denmark, Estonia, France, Italy, Lebanon, the Netherlands, Norway, Saudi Arabia, Singapore, Spain, Thailand, Uganda, and the United Kingdom.”

Sweden

April 20/12: Puma = RQ-20. AeroVironment announces a $20.4 million firm-fixed-price follow-on order from the US Army for RQ-20A Puma AEs. They will provide overwatch for security, route clearance operations, etc. in Afghanistan. Delivery is scheduled within 30 days.

Separately, AeroVironment announced the production and delivery of its 1,000th Puma AE air vehicle, and the USAF’s approval of the “RQ-20A” designation for the Puma AE system.

Milestones: #1,000, RQ-20A

April 20/12: USMC order. AeroVironment announces the 1st RQ-20A Puma AE order from the US Marine Corps. The $5.6 million firm-fixed-price order was placed via the all-services contract now managed by the US Army. Delivery is scheduled within 2 weeks.

The USMC were pioneers in adopting mini-UAVs, picking AeroVironment’s RQ-14 Dragon Eye in 2003 for the Small Unit Remote Scouting System (SURSS) program. Other buys from the firm have included Wasp mini-UAVs beginning in 2007, and the replacement of their Dragon Eyes with RQ-11B Ravens beginning in 2009. The Puma buy will give the Marines the full 3 tiers of mini-UAV performance: Wasp, Raven, and Puma, ahead of the US Army’s own plans (vid. Feb 4/11 entry).

USMC’s 1st

April 18/12: USAF order. AeroVironment announces its 1st Puma AE order from the USAF, which already uses its RQ-11 Raven and Wasp mini-UAVs. The $2.4 million firm-fixed-price order is below the threshold for public notification, and was placed on April 5/12 through the existing U.S. Army contract. Delivery is scheduled within 2 weeks.

USAF 1st

April 4/12: Plans. The US Army discusses its plans for a family of small UAVs again. They may actually be headed toward 2 Family of Small UAS contracts (1 products, 1 services), in an effort to “refine requirements.” After all this time, the Army is still working on a capabilities document outlining the parameters of the Family of Small UAS.

The Army is also hoping to develop a universal control station for the F-SUAS.

Feb 13/12: Sentient MTI. AeroVironment, Inc. announces an exclusive global distribution license with Sentient in Melbourne, Australia for its Kestrel Land MTI Tier I automatic target detection software, designed for full motion video for use with small unmanned aircraft systems (UAS). Kestrel software automatically detects moving objects, then places tracking boxes around them for easy monitoring. That’s especially helpful with mini-UAVs, because of the payload optics’ limitations, and better tracking of multiple moving objects fills an obvious need of front-line troops.

Over the past 18 months Sentient and AeroVironment have optimized and integrated the software with AeroVironment’s mini-UAS common Ground Control System for Puma, Raven, and Wasp UAVs. Sentient makes a number of Kestrel solutions used around the world. It’s worth noting that the AeroVironment deal doesn’t impair its Kestrel Land MTI Tier II/III used by larger UAVs like the ScanEagle, RQ-7 Shadow, and MQ-9 Reaper; and by patrol aircraft like the P-3 Orion; or its Kestrel Maritime products. What it does, is fence in the market for mini-UAS solutions with a desirable and hard-to copy capability. AeroVironment | Sentient.

Jan 31/12: Pentagon DVIDS discusses preparations by the “Lancers” of Second Stryker Brigade Combat Team, 2nd Infantry Division, who are “going into Operation Enduring Freedom with the most Raven [a small unit UAS] and Puma operators in the history of OEF combat,” according to AMCOM UAS specialist Tarah Hollingsworth. Sgt. Christopher Harris, a 2nd SBCT UAS operations non-commissioned officer, adds that:

“I was on the initial fielding of the Puma when it was first brought in about three years ago when I was in Afghanistan… We were able to use it on all kinds of patrols, whether it be presence patrols, recon or anything of that sort. I utilized it two times for a call for fire; it’s very accurate for that.”

FY 2011

US Army joins AECV buy, assumes management of the contract; US Army’s 3-tier mini-UAV plans; RQ-16’s Tango Uniform opportunity?; Communication relay demo; Training issues.

Puma AE launch

Puma AE, pre-launch
(click to view full)

2011: The US Army assumes management of US SOCOM’s AECV contract, following its own October 2010 order for the UAVs, and interest from other services. Source.

AECV = Army

Aug 16/11: Comm relay. Boeing announces successful May and August demonstrations of its new narrowband communications relay, using an Insitu ScanEagle and AeroVironment’s Puma AE mini-UAV. During the multiservice demonstrations, held in California, the UAVs flew at a variety of altitudes while linking handheld military radios dispersed over mountainous regions, extending the radios’ range tenfold.

Larger RQ-7B Shadow UAVs have also been used in this role, but those are generally controlled at the battalion level or above. Narrowband relays small enough to work on hand-launched mini-UAVs like the Puma AE would represent an important step forward, especially for Special Operations forces.

August 16/11: AeroVironment, Inc. announces a $65.5 million firm-fixed-price contract delivery order for new digital Puma AEs, and initial spares packages. It’s another buy under the existing $200 million US SOCOM All Environment Capable Variant (AECV) contract (vid. July 1/08), and will be delivered in the coming months.

June 9/11: AeroVironment, Inc. in Monrovia, CA receives a $13.1 million cost-plus-fixed-fee contract modification for “Puma unmanned aircraft systems training and contractor logistics support.” Aerovironment has since confirmed that this is for the Puma AE. They now simply call it “Puma,” because the very different UAV they had formerly called Puma is not in production.

Work will be performed in Simi Valley, CA, and Kandahar, Afghanistan, with an estimated completion date of Oct 14/11. One bid was solicited, with one bid received by the U.S. Army Contracting Command in Redstone Arsenal, AL (W58RGZ-11-C-0004).

April 20/11: Training issues. The US Army currently equips each brigade with 15 RQ-11B Raven systems, but the 9 Afghan BCTs want to raise that to 35 each (105 UAVs). They’re also shipping larger Puma-AE UAV systems into theater, with 64 in and another 20 requested. So what’s the problem? Training.

Right now, the US FAA requires Federal Aviation Administration must issue a certificate of authorization, in order to fly UAVs in US air space. There are limits to that requirement, but it takes months to get that certification, and it’s hurting operator training. Commanders are complaining that some operators lack adequate pre-combat preparation, and must learn on the job.

In response, the US Army has instituted a buddy program, a tracking program for operators, and a ground-based technical solution. Under the buddy program, skilled mini-UAV operators will teach other soldiers. The web tracker will make sure that qualified operators don’t get lost in the shuffle when they move from one brigade to another. The technical solution involves a ground-based sense-and-avoid system that may help expedite FAA certification. NDIA’s National Defense Magazine.

April 21/11: AeroVironment, Inc. announces an $11.5 million firm-fixed-price delivery order for new digital Puma AE systems, initial spares packages, and training services.

The new UAVs were bought under the existing United States Special Operations Command All Environment Capable Variant (USSOCOM AECV) indefinite-delivery/ indefinite-quantity contract, and deliveries are scheduled to be completed over the next several months.

Feb 4/11: Platoon mini-trio. Aviation Week reports that the US Army wants to beef up UAV availability down to the platoon level, in an environment where, as Army Operations Office aviation UAS director Lt. Col. James Cutting puts it, “there will never be enough multi-million-dollar systems to cover them.” Where now there are 17 RQ-11 Ravens in a brigade combat team (BCT), the Army plans to increase this to 49 “Small UAS family of systems”, initially made up of AeroVironment’s Puma at the high end, RQ-11B Raven mini-UAV as the core, and smaller Wasp III as the true “flying binoculars” micro-UAV.

Down the road, this set is expected to be a competition, and the numbers involved make it an attractive target. According to Cutting, the Army will push the new UAVs directly down to engineer, armor and infantry units, rather than forming more aviation units and adding their overhead. Since the UAVs in question are so small, and fly at under 1,000 feet, they can be used without worrying about “deconfliction,” and don’t really require the same planning & support overhead as, for instance, a unit of RQ-7B Shadows, or MQ-1C Gray Eagles. Aviation Week | Aviation Week Ares.

Jan 6/11: The US Army issues a stop-work order on the Class I Unmanned Aerial System (RQ-16 T-Hawk), as part of the E-IBCT next-generation brigades. Formal termination takes place on Feb 3/11. In light of the Oct 22/10 order, this could become a major opportunity for the Puma AE. Defense News.

Oct 26/10: Aerovironment announces a $7.2 million for an unspecified number of new digital Puma AE systems and training services, under the existing US SOCOM indefinite delivery/indefinite quantity (IDIQ) contract.

Oct 25/10: More Army minis. The NDIA’s National Defense magazine reports that Puma AE is forcing its way into regular Army operations, due to a combination of unforgiving high-altitude terrain and roadside mission demands:

“The Army currently supplies 15 sets of Ravens (with three aircraft per set) to each brigade in Afghanistan. The current plan is to buy 3,000 Ravens, and the Army so far has acquired more than 2,000… [but units] have asked for a “larger small” unmanned aircraft that can carry more sensors and fly longer… So the Army is now tapping into the SOCOM contract and buying 72 Pumas to meet urgent demands, Gonzalez said. The Puma request came directly from the top commander in Afghanistan, Gen. David Petraeus… The Army already is testing the concept of a “family” of three aircraft (Raven, Puma and Wasp) in combat. It fielded 15 sets six months ago to the 101st Airborne Division and will allow the unit to keep them for a year for further evaluation, said Gonzalez. One of the concerns is designing a controller that can operate all three aircraft.”

Oct 22/10: AeroVironment, Inc. in Simi Valley, CA receives a $17.2 million cost-plus-fixed-fee letter contract, which establishes not-to-exceed amounts for Puma-AE capable contractor logistics support, training, and accounting for contract services in support of Joint Urgent Operational Need Statement CC-0289, entitled, “Unmanned Aircraft Systems for Route Clearance.”

AeroVironment confirms that this order is for the regular army, not SOCOM. The RQ-16 T-Hawk ducted fan UAV is supposed to be handling that special niche, but the Puma would appear to have carved out a place, thanks to its stabilized EO/IR payload, and added conventional reconnaissance capabilities. Work is to be performed in Simi Valley, CA, with an estimated completion date of Oct 14/11. One bid was solicited with one bid received by U.S. Army Contracting Command, CCAM-AR-A at Redstone Arsenal, AL (W58RGZ-11-C-0004).

Army in.

FY 2008 – 2010

$200M AECV win for US special Operations.

Puma AE

Puma AE concept
(click to view larger)

Sept 8/10: An additional order valued at $4.4 million for Puma AE payloads and retrofits. Work is scheduled to be performed “within a period of several months.” Source.

Aug 31/10: Aerovironment announces a $35.3 million delivery order for digital Puma AE systems, spares and training service, under the existing US SOCOM indefinite delivery/ indefinite quantity (IDIQ) contract. Work is scheduled to be performed “within a period of several months.”

July 1/08: US SOCOM AECV. AeroVironment, Inc., wins a 5-year (base year plus 4 one-year option periods), maximum $200 million indefinite-delivery/ indefinite-quantity contract for an “all environment capable variant small unmanned aircraft systems” from the US SOCOM’s Program Executive Office – Fixed Wing. It covers aircraft, ground control systems, spares, repairs and training under a combination firm fixed-price, cost-plus-fixed-fee and cost reimbursable arrangement. The initial delivery order is valued at $6 million, and is fully funded.

Work will be performed in Simi Valley, CA and the base year period lasts for exactly 1 year from date of contract award. This contract was awarded through full and open competition (H92222-08-D-0048). See also Aerovironment release.

SOCOM AECV

Puma fuel cell

Puma fuel cell
(click to view full)

March 6/08: AeroVironment announces a 9 hour flight for a modified Puma powered by an onboard fuel cell/ battery hybrid energy storage system. During the flight, a 2-camera payload system provided a live, streaming video feed from the Puma. Aerovironment developed the battery pack, power electronics and controls portion of the hybrid energy storage system, which used London-listed Protonex Technology Corporation’s Pulse UAV fuel cell system.

This successful demonstration is not part of the SOCOM bid, but is conducted under Aerovironment’s separate small business innovation research (SBIR) Phase II contract with the U.S. Air Force Research Laboratory (AFRL). AFRL’s goal is to develop advanced energy storage and propulsion technologies for unmanned aircraft. The overall program advanced swiftly from kickoff in January 2007, to a 5-hour flight in May 2007, a 7-hour flight in July 2007, and then this 9-hour flight. Aerovironment release.

Additional Readings & Sources

Oshkosh’s M-ATV

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Oshkosh M-ATV

Oshkosh M-ATV
(click to view full)

“The Government plans to acquire an MRAP All-Terrain Vehicle (M-ATV). The M-ATV is a lighter, off-road, and more maneuverable vehicle that incorporates current MRAP level [bullet and mine blast] protection. The M-ATV will require effectiveness in an off-road mission profile. The vehicle will include EFP (Explosively Formed Projectile land mine) and RPG (Rocket Propelled Grenade panzerfaust) protection (integral or removable kit). The M-ATV will maximize both protection levels and off-road mobility & maneuverability attributes, and must balance the effects of size and weight while attempting to achieve the stated requirements.”
— US government FedBizOpps, November 2008

Oshkosh Defense’s M-ATV candidate secured a long-denied MRAP win, and the firm continues to remain ahead of production targets. The initial plan expected to spend up to $3.3 billion to order 5,244 M-ATVs for the US Army (2,598), Marine Corps (1,565), Special Operations Command (643), US Air Force (280) and the Navy (65), plus 93 test vehicles. FY 2010 budgets and subsequent purchases have pushed this total even higher, and orders now stand at over 8,800 for the USA, plus another 800 for the UAE.

MRAP ATV: Requirements and Contenders

USCS M-ATV

BAE USCS M-ATV
(click to view full)

Monthly delivery rates of up to 1,000 vehicles were part of the solicitation; when combined with requirements around classified data and regulatory compliance, the only reasonable contenders were firms that already produced MRAPs, trucks, or tactical vehicles for American forces: BAE Systems, General Dynamics, Force Protection, Navistar, and Oshkosh.

M-ATV vehicles will hold 4 passengers, including the driver, and a gunner. That seems very similar to the MRAP Category I vehicles, and it is. On the other hand, a WIRED Danger Room story noted:

“As Captain Charles O’Neill, commander of B Company, 1st Battalion, 6th Marine Regiment, told me, a few of the MRAPs had “gone into the wadi” – i.e., rolled over – during operations in Helmand. “The MRAP is an outstanding vehicle for force protection,” he said. “It would do great on paved roads. However, here in southern Helmand province, the roads don’t facilitate the MRAP necessarily that well.”

One option has involved refitting existing MRAP vehicles. Over 1,300 of Force Protection’s Cougars will receive Oshkosh TAK-4 independent suspensions, which are already in use on the Marines’ MTVR trucks, in order to improve their all-terrain handling. Other MRAP types are also receiving similar suspension refits from Oshkosh or from Arvin-Meritor.

ELEC LRAS and Sniper Torres Fallujah Kill

LRAS3 in Fallujah
(click to view full)

The other response was the M-ATV competition, which aims to field a vehicle with an (empty equipped) curb weight under 25,000 pounds, and the protection and mobility characteristics described above. That’s still considerably heavier than a Hummer; the ubiquitous M1114 maxes out at 12,000 pounds with its add-on armor, and the top of M-ATV’s range is similar to a number of MRAP Category I contenders’ curb weights. Its mission is small unit combat operations in highly restricted, rural, mountainous and/or urban environments.

M-ATVs will be used for mounted patrols, reconnaissance, security, convoy protection, communications, command and control and combat service support. To that end, it will be qualified for fit out with a variety of equipment, from LRAS3 surveillance and targeting systems, to accompanying ROVER IV systems for working with UAV video feeds and TacAir support, to TOW ITAS anti-armor missiles, to CREW frequency jammers as land-mine protection, to Boomerang or Doubleshot anti-sniper systems, to CROWS II remote weapons systems, as required.

M-ATV Contenders

BAE GTS

BAE GTS M-ATV
(click to view full)

A number of firms competed. Dave Hansen of JPO MRAP says that the initial competition involved about 10 candidates, which was narrowed down during source selection. Some known candidates include:

BAE’s Global Tactical Systems division submitted a model that is based on their Caiman Light MRAP, which in turn is based on the Army’s standard FMTV medium trucks. GTS M-ATV includes a number of changes, most notably a smaller crew compartment and a lengthened “nose” to provide better balance.

BAE U.S. Combat Systems’ M-ATV looked somewhat like its Valanx JLTV entry, but has greater protection levels, with a smaller and more protected crew capsule that was purpose-built to M-ATV requirements. The Arvin-Meritor suspension, the drive train, and the power train are shared with their Valanx, as is the 6 liter V8 engine. The firm has continued Valanx development, and submitted it for the JLTV competition.

Cheetah

Cheetah
(click to view full)

Force Protection teamed with General Dynamics to submit their Cheetah vehicle, which had been in development since 2005. The Cheetah has been evaluated by the US Marines, and had a curb weight of just 14,000 pounds when introduced. Subsequent variants have reportedly passed sponsored Army testing to MRAP I survivability levels, and has undergone initial mobility and durability testing at the Nevada Automotive Test Center. The Cheetah was a new addition for Force Dynamics, which had previously been confined to producing the Cougar vehicles that did so much to spark the MRAP program.

Force Dynamics, LLC added Raytheon to their team, in order to provide a comprehensive command, control, communications, computers, intelligence, surveillance and reconnaissance system (C4ISR) plug-and-play ready architecture for the M-ATV Cheetah, using the C4ISR Department of Defense Architecture Framework (DoDAF). It would allow plug-and-play integration of a wide range of Army electronics, while also improving the vehicles’ monitoring capabilities. Cheetah failed to win the M-ATV spot, and was discontinued shortly thereafter. In 2011, Force Protection was bought by General Dynamics Land Systems.

Husky OUVS TSV

Husky TSV at DVD 2009
(click to view full)

General Dynamics Land Systems attempted to field a variant of the RG-31. This vehicle, offered in partnership with BAE and the Canadian government, had been ordered by American units before the MRAP program began, received additional MRAP orders, and reportedly earned good reviews for its Afghan performance. GDLS initial 2 M-ATV prototypes were not accepted for testing, however leaving General Dynamics with its Force Dynamics partnership as its only M-ATV option. It eventually bought Force Protection in 2011.

Navistar led the original MRAP competition, and submitted an M-ATV design based on the MXT/Husky design that won one of Britain’s OUVS orders for future Tactical Support Vehicles. Their derived M-ATV prototype used a specially-designed, light-weight armor. That advantage is compounded by a smaller base that allows them to weigh significantly less than its MaxxPro Dash MRAP, while using the same MaxxForce D 6.0 liter V8 engine.

Navistar would be able to support its M-ATV units in theater through its existing dealer and parts and support network, which includes locations in Afghanistan. They didn’t win the M-ATV competition, but they have received orders for more of their MaxxPro Dash vehicles since M-ATV began.

MTVR Up-armored PS

MTVR + PS armor
(click to view full)

Oshkosh Defense won, but they had far less success to build on. In the MRAP competition, its PVI partnership entry for MRAP Category I failed testing, while its Bushmaster partnership with Thales for MRAP Category II received no orders, despite a successful record of front line service with Australian and Dutch forces. Its JLTV entry with Northrop Grumman was not among the initial round’s 3 picks, even as BAE participated in 2 of the winning entries, General Dynamics in one, and Navistar in one. A GAO protest failed to change that outcome, despite an attractive price for their entry. It had been a surprising series of setbacks for the firm that produces and supports the US Army’s FHTV heavy truck fleet, and the US Marines’ MTVR medium and LVSR heavy trucks.

Northrop Grumman was not a partner for M-ATV, but Oshkosh did leverage its long-standing relationship with Plasan Sasa of Israel to develop an armoring approach that could meet full MRAP protection levels. Plasan Sasa had up-armored Oshkosh’s MTVR trucks for the Marines, and was also Navistar’s armoring partner for the successful MaxxPro MRAP family.

Oshkosh’s M-ATV and Variants

M-ATV TA

M-ATV Ambulance
(click to view full)

At present, the winning entry is known only as the “Oshkosh M-ATV”. It has an empty “curb weight” of 25,000 pounds, and a Gross Vehicle Weight of 32,500 pounds, including the M-ATV objective maximum of 4,000 pounds of payload. A 2011 JROC decision allowed the curb weight to rise to 32,000 pounds, in order to handle improved underbody protection and other armor.

Oshkosh’s design bore many visual similarities to their JLTV TD Phase entry, but without the high-end systems like a hybrid drive, which would have required further development. The core of the vehicle is the US Marines’ MTVR medium truck chassis, and its TAK-4 suspension. TAK-4 is being used to refit Cougar MRAPs, and already exceeds M-ATV’s off road specifications by offering a 70% off road mobility profile (M-ATV specs: 50%), with more than 16 inches of independent wheel travel. An Oshkosh representative told DID that “generally speaking [TAK-4] will increase the speed of the vehicle by 1.5 – 2.5 times over the speed of the same vehicle with a straight axle suspension, without sacrificing ride quality.” The vehicle’s C7 engine is also broadly common to other vehicles, and was used in more than 18,000 vehicles fielded in Iraq and Afghanistan at the time of the award.

M-ATV’s Super Multi-Hit Armor Technology (SMART) armor is used in theater by NATO, and has since been augmented by “Underbody Improvement Kits” to improve mine protection.

Oshkosh has also created 3 variant M-ATV designs, apart from its base platform.

The M-ATV utility variant adds a flatbed to the basic M-ATV, and is suitable for light cargo duties in dangerous areas that need a lot of off-road travel.

The M-ATV tactical ambulance variant was unveiled in February 2010. It maintains the M-ATV’s TAK-4 independent suspension systems, 16″ of independent wheel travel with a 2-channel central tire-inflation system with 4 terrain settings. It uses a 370hp engine, with an Allison 3500 SP transmission, and seats 3 crew members plus 2 litters or 4 ambulatory patients. Feedback from the military led to a side-by-side litter layout.

The SOF M-ATV variant is designed for special forces. It features a modified cargo deck, intended to accept swap-ins of specialized equipment, with the rear storage accessible through an armored cargo access hatch in the passenger capsule. Reconnaissance equipment is likely to be a least one such specialized package. It will also have a larger front windscreens for better visibility. DOT&E testing has criticized its rear visibility, acceleration, and restricted internal space, and declared it “not operationally suitable” beyond standard transport and area reconnaissance missions. Fixes can be expected for the fleet of 421.

L-ATV

L-ATV
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Beyond M-ATV, JLTV beckons.

By winning the M-ATV competition, Oshkosh has secured 3 valuable prizes. One is significant representation in the USA’s MRAP-type buys, with its attendant near-term cash flow. The second prize is a success story in the tactical vehicle category, something Oshkosh has not been known for in the past. The 3rd prize stems from the other 2, and involves the JLTV competition that will follow M-ATV to replace a sizeable portion of the USA’s Hummer fleet. Since JLTV is designed as an open competition at each stage, the Oshkosh/Northrop Grumman team’s loss in round 1 just forces Oshkosh to spend its own development dollars if it wants to remain in the race. By securing the M-ATV tactical vehicle design win and attendant production funding, those improvements and investments became much easier to make.

That’s exactly what happened, as Oshkosh leveraged its win into a smaller L-ATV design that it submitted for JLTV’s Engineering & Manufacturing Development Phase.

Contracts and Key Events

M-ATV + HMMWV

M-ATV on the right,
HMMWV at left
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Under the M-ATV program, each competitor submitted 2 vehicles for initial testing, and some received a 2nd order for 3 more test vehicles. That was followed by a sole source contract, which could escalate to 10,000 vehicles. So far, US contracts for vehicle production alone have involved $4.47 billion for 8,800 vehicles.

Unless otherwise noted, Oshkosh Corp. in Oshkosh, WI is the contractor, taking orders from the U.S. Army Tank and Automotive Command Contracting Command in Warren, MI.

FY 2013 – 2018

Special Operations M-ATV

SOF M-ATV
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July 23/18: Technical Support The US Army is contracting Oshkosh Defense for technical support. The $13.9 million cost-plus-fixed-fee contract provides for a number of support activities on the Mine Resistant Ambush Protected All-Terrain Vehicle family of vehicles. The Oshkosh M-ATV has an empty “curb weight” of 25,000 pounds, and a Gross Vehicle Weight of 32,500 pounds, including the M-ATV objective maximum of 4,000 pounds of payload. The core of the vehicle is the US Marines’ MTVR medium truck chassis, and its TAK-4 suspension, giving it a 70% off-road mobility profile. M-ATV’s Super Multi-Hit Armor Technology (SMART) armor is used in theater by NATO and has since been augmented by “Underbody Improvement Kits” to improve mine protection. Work locations and funding will be determined with each order, with an estimated completion date of July, 2021.

Feb 24/15: UAE. Oshkosh Defense announced an ambulance version of its M-ATV.

Sept 26/14: UAE. The US DSCA announces the United Arab Emirates’ official export request for the refurbishment and modification of 4,569 used Mine Resistant Ambush Protected (MRAP) Vehicles:

  • 729 Navistar MaxxPro Base
  • 283 MaxxPro MRAP Expedient Armor Program (MEAP) without armor
  • 264 MaxxPro Base/MEAP capsules without armor
  • 29 MaxxPro Long Wheel Base (LWB)
  • 1,085 MaxxPro LWB chassis
  • 970 MaxxPro Plus
  • 15 MaxxPro MRVs (MRAP Recovery Vehicles)
  • 1,150 BAE Caiman Multi-Terrain Vehicles “without armor,” which are based on the FMTV truck chassis. Note that the V-hull is not “armor,” it’s an intrinsic part of the vehicle.
  • 44 Oshkosh M-ATVs; they would be added to the UAE’s existing orders for 800 (q.v. July 19/12).
  • Plus Underbody Improvement Kits, spare and repair parts, support equipment, personnel training and training equipment, publications and technical documentation, Field Service Representatives’ support, and other US Government and contractor support.

They’re being sold as Excess Defense Articles (EDA) from US Army stock, pursuant to section 21 of the Arms Export Control Act, as amended. Notification for the sale from stock of the MRAP vehicles referenced above has been provided separately, pursuant to the requirements of section 7016 of the 2014 Consolidated Appropriations Act, and section 516 of the 1961 Foreign Assistance Act. The estimated cost is up to $2.5 billion, which isn’t all that far from the cost of buying new.

To date, the UAE’s biggest patrol vehicle fleets have been its own Nimr design (1,700 total), which has also been exported within the region. Its Oshkosh M-ATV fleet (750) was second. This request would completely change the force’s configuration by adding 3,375 MaxxPros and 1,150 Caimans, giving the UAE a patrol vehicle fleet that is overwhelmingly protected against mines as well as weapons of urban unrest.

The principal contractors will be Navistar Defense in Lisle, IL (MaxxPro); BAE Systems in Sealy, TX (Caiman); and Oshkosh Defense in Oshkosh, WI (M-ATV). If the sales are concluded, implementation will require multiple trips to the UAE involving “many” US Government and contractor representatives for 3+ years to provide program support and training. Sources: US DSCA #14-26, “UAE – Mine Resistant Ambush Protected (MRAP) Vehicles”.

DSCA request: UAE (44 more M-ATVs of 4,569 MRAP vehicles)

Jan 7/13: Support. A $10.8 million contract for M-ATV field service representatives in Afghanistan, which runs until April 30/13. One bid was solicited, with 1 bid received (W56HZV-12-C-0281).

Dec 20/12: SOCOM. A $7.8 million firm-fixed-price contract buys Underbody Improvement Kits for M-ATV Special Operations Vehicles. Work will be performed in Afghanistan, with an estimated completion date of Dec 17/13. One bid was solicited, with 1 bid received (W56HZV-12-C-0281).

FY 2012

Special Operations M-ATV

M-ATV Utility
(click to view full)

July 19/12: UAE. Oshkosh announces that its Defense segment has been awarded a contract from the United Arab Emirates (UAE) for 750 M-ATVs. The order’s value wasn’t revealed until February 2013, when it was reported as AED 1.4 billion (about $381 million).

This is the country’s 2nd buy, building on an initial June 16/11 order for 50 vehicles. Deliveries are expected to begin between January – August 2013. Oshkosh | Gulfnews.

750 for UAE

May 29/12: Support. A $7 million firm-fixed-price contract to install M-ATV underbody improvement kits for the Special Operations variant. Work will be performed in Oshkosh, WI, with an estimated completion date of Dec 31/12. One bid was solicited, with one bid received (W56HZV-12-C-0281).

April 25/12: Support. A $16.1 million firm-fixed-price contract for M-ATV support services in Afghanistan, Japan, Germany, and Oshkosh, WI, until Dec 31/12. Five bids were solicited, with 5 bids received for the original solicitation by U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

April 9/12: Support. A $25.3 million firm-fixed-price contract modification, for M-ATV support services. Work will be performed in Oshkosh, WI, with an estimated completion date of Dec 31/12. Five bids were solicited, with 5 bids received by U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

Feb 28/12: Upgrades. A $30.3 million firm-fixed-price contract modification for SOF M-ATV underbody improvement kits. Work will be performed in Oshkosh, WI, with an estimated completion date of Aug 15/12. One bid was solicited, with 1 bid received by U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

Feb 22/12: Industrial. Oshkosh Defense announces the 3,900th Oshkosh MRAP All-Terrain Vehicle (M-ATV) Underbody Improvement Kit (UIK) installed in theater, in less than 7 months.

The MRAP JPO established 10 UIK installation sites in Afghanistan, while Oshkosh designed the lean process flow and specified, procured, packaged and delivered the tooling required to support the installations. So far, 3,500 installed kits were achieved using the MRAP JPO’s universal workforce and Oshkosh technicians, and were applied in-theater without the need for welding or major fabrication. Another 400 M-ATV UIKs have been installed by U.S. military technicians in Afghanistan, and Oshkosh delivered more than 500 new M-ATVs with factory-installed UIKs, making a grand total of 4,400 equipped vehicles.

Beyond the M-ATV, The U.S. Army has ordered more than 400 UIKs, also known as C-Kit armor, for the Oshkosh Heavy Expanded Mobility Tactical Truck (HEMTT) A4, and Oshkosh is developing a UIK for the Army’s FMTV medium trucks as well. Oshkosh Defense.

Jan 17/12: DOT&E on SOF M-ATV. The Pentagon releases the FY 2011 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The M-ATV is included, with special attention to the 421 ordered Special Operations SOF M-ATVs. On the good news side, the underbody blast kits are doing their job, and the JROC(Joint Requirements Oversight Council) approved an increase in M-ATV base weight to 32,000 pounds, in order to accommodate them. As for the SOF M-ATV, it was deemed survivable and operationally effective for Convoy Escort, Protected Detail, and Area Reconnaissance transport missions.

On the flip side, DOT&E criticized the reliability and field of view of their CROWS-II remote-controlled machine gun, and said the SOF M-ATV’s size and noise level made tactical surprise difficult. They went on to add that:

“The SOF M-ATV is not operationally effective for conduct of the unique SOF combat missions of Direct Action, Urban Patrol, and Special Reconnaissance… The vehicle does not provide responsive acceleration to maneuver over terrain and react to changing tactical situations. The vehicle provides poor visibility to SOF operators seated in the rear of vehicle to observe their surroundings and respond to threats… During the IOT&E, the SOF riding in the vehicle experienced leg cramps and fatigue caused by the uncomfortable seats after 30 minutes. The SOF crew had difficulty moving in the vehicle to transition from seated positions to fighting position. One-half of the SOF operators complained of nausea… Weapon and CROWS II failures degraded the vehicle’s reliability and should be fixed. These problems should have been resolved prior to the IOT&E.”

Thumbs-down for SOCOM variant

Jan 5/12: Support. A $24.1 million firm-fixed-price contract for M-ATV related services. Work will be performed in Oshkosh, WI, with an estimated completion date of Jan 9/13. One bid was solicited, with 1 bid received (W56HZV-09-D-0111).

Dec 23/11: Q-Net. A $10.3 million firm-fixed-price contract modification for 465 M-ATV Rocket Propelled Grenade Net Delta kits. Similar orders have been placed to BAE, but the kits are actually QinetiQ’s Q-Net, ordered through the vehicle’s prime contractors.

Work will be performed in Oshkosh, WI, with an estimated completion date of April 29/12. One bid was solicited, with one bid received (W56HZV-09-D-0111).

Nov 10/11: Mufflers. A $9.8 million firm-fixed-price contract for 8,011 M-ATV muffler kits. Work will be performed in Oshkosh, WI, with an estimated completion date of April 29/12. One bid was solicited, with one bid received (W56HZV-09-D-0111).

Oct 3/11: JLTV. The latest Army-Marine Corps JLTV solicitation favors existing designs over new, and may lead to the program’s demise in favor of recapitalized and modified HMMWVs.

An opportunity for Oshkosh? The JLTV’s $250,000 target cost means the firm would have to drive down costs very sharply, compared to the M-ATV’s standard purchase cost near $500,000. The question is whether their new L-ATV might give them another option, and if so, whether Oshkosh wants to offer it.

By reducing expected JLTV production to just 20,000 vehicles over 8 years (3 LRIP, 5 full-rate), it becomes more difficult for firms to recover costs for new designs. On the other hand, demands to hand over technical data rights, and a plan to re-compete the production contract for the winning vehicle after several years, make it unattractive for firms to place a valuable existing design at risk. US Army TACOM Page | FBO.gov | Lexington Institute.

FY 2011

L-ATV

M-ATV
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Sept 13/11: Oshkosh unveils its smaller “L-ATV” protected patrol vehicle, which it describes as fully compliant with all JLTV program specifications. The firm was eliminated from the technical demonstrator contract phase, but the next phase will be re-opened to outside bidders. Oshkosh did the expected thing, and leveraged its M-ATV win to fund development of a JLTV variant.

The L-ATV will feature the improved TAK-4i independent suspension, which “uses a proprietary technology to deliver 20 inches of independent wheel travel – 25 percent more wheel travel than any vehicle in the U.S. military’s fleets.” It can also raise or lower the vehicle, ensuring transportability in ships and aircraft, while still offering enough height for all-terrain mobility and mine blast protection.

L-ATV derivative

Aug 2/11: Support. Oshkosh in Oshkosh, WI receives a $34.3 million firm-fixed-price contract modification for “services in support of the Mine Resistant Ambush Protected All-Terrain Vehicle.” Work will be performed in Oshkosh, WI, with an estimated completion date of Dec 31/11. One bid was solicited, with one bid received by the U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

Announced contract totals for M-ATV ancillary items and services currently total just under $2 billion, though a large percentage of that involves protective bolt-on equipment.

July 20/11: Support. A $20.9 million firm-fixed-price contract for 75 technicians, who will work for a year to will work to install underbody improvement kits on M-ATVs in Oshkosh, WI. The contract is expected to run to Dec 31/11. One bid was solicited, with one bid received (W56HZV-09-D-0111).

July 6/11: UAE. A $27.1 million firm-fixed-price contract modification will buy 50 M-ATVs, to include basic issue items and kits, in support of a Foreign Military Sale transaction to the United Arab Emirates. This is the M-ATV’s first substantial export order. The UAE does have troops on the ground in Afghanistan, so it’s possible that the vehicles will be put to immediate use there, where they can make use of the USA’s logistics and support system.

Work will be performed in Oshkosh, WI, with an estimated completion date of Dec 31/11. One bid was solicited, with one bid received (W56HZV-09-D-0111).

50 for UAE

June 29/11: +400. A $218.7 million firm-fixed-price contract for 400 M-ATVs with the underbody improvement kits pre-installed. That’s about $546,500 per vehicle, plus communication systems, weapons, etc. which are extra.

Work will be performed in Oshkosh, WI, with an estimated completion date of June 30/12. One bid was solicited, with one bid received. by U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

June 20/11: Upgrades. A $226.3 million firm-fixed-price contract for 5,131 M-ATV underbody improvement kits. So far, orders cover 8,011 of those kits. The M-ATV is very well regarded by troops in theater, but the fleet-wide scale of these refits suggests a weakness which the US Army is rushing to close.

Work will be performed in Oshkosh, WI, with an estimated completion date of June 30/12. One bid was solicited with one bid received (W56HZH-09-D-0111).

June 2/11: Sub-contractors. Skydex Technologies, Inc. in Centennial, CO announces “…multiple contracts valued at over a million dollars with the Defense Logistics Agency (DLA) to provide its blast mitigating Convoy Deck product for the M-ATV vehicle. The purchase orders will allow DLA to have prepositioned replacement decking for 1,000 vehicles in service in Afghanistan.”

Think of 2 sheets of bubble wrap, facing each other, using advanced plastics, and varying layout, spacing, or materials to achieve the shock cushioning effect required. That’s the concept behind their patented SKYDEX, which has been shown to significantly reduce blast-related injuries by absorbing much of the initial shock that the blast wave transmits through the floor. SKYDEX has been installed on RG-31, Cougar, and M-ATV MRAPs, and on Stryker Double-V-Hull APCs.

May 25/11: +177. A $97.1 million firm-fixed-price contract for 177 M-ATVs, with underbody improvement kits pre-installed. The total contract could actually rise to $111.4 million, and it was listed as Delivery Order #10 in the May 24/11 version of this announcement.

Work will be performed in McConnelsburg, PA; Milwaukee, WI; and Oshkosh, WI, with an estimated completion date of Jan 31/11. One bid was solicited, with 1 bid received by U.S. Army TACOM LCMC in Warren, MI (W56HZV-09-D-0111).

May 25/11: Support. A $19.8 million firm-fixed-price, indefinite-delivery/ indefinite-quantity contract for special tooling and subject matter experts. They’ll perform installation, and provide installation training, associated with M-ATV underbody improvement kits. The Pentagon has ordered thousands of them kits, but ordering them and installing them are 2 different things.

Work will be performed in Afghanistan, with an estimated completion date of May 31/12. U.S. Army TACOM LCMC in Warren, MI solicited 5 bids, with five bids received (W56HZV-09-D-0111).

April 4/11: Support. A $31.4 million firm-fixed-price indefinite delivery / indefinite quantity contract for 94 field services representatives for 12 months, in support of the M-ATV. Work will be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with five bids received. The U.S. Army TACOM LCMC, Warren, MI solicited 5 bids for the original contract, with 5 bids received (W56HZV-09-D-0111).

Feb 21/11: MMV variant. Oshkosh Defense unveils an M-ATV 2.5 utility cargo variant called the Multi-Mission Vehicle, equipped with storage for Raytheon’s BGM-71 TOW anti-tank missile systems.

Feb 9/11: Upgrades. A $101.9 million firm-fixed-price indefinite-delivery/ indefinite-quantity contract for 2,080 M-ATV underbody improvement kits – about $36,400 per kit. Work will be performed in Oshkosh, Wis., with an estimated completion date of May 3/12. One bid were solicited with one bid received (W56HZV-09-D-0111, corrected April 6/11 ).

Jan 31/11: Industrial. Oshkosh Defense announces that they’re opening a larger California Regional Logistics Center Temecula facility is scheduled to open in February 2011, and will provide vehicle operator and maintenance training to Marines and Navy Seabees. The old facility was mostly used for Navy and USMC training on the MRAP All-Terrain Vehicle (M-ATV), Medium Tactical Vehicle Replacement (MTVR) medium truck, and Logistics Vehicle System Replacement (LVSR) heavy truck.

Jan 19/11: Support. A $22.6 million firm-fixed-price indefinite delivery/indefinite quantity contract for 972 man-months of M-ATV support. Work will be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received for the original contract (W56HZV-09-D-0111).

Dec 29/10: Upgrades. An $80 million firm-fixed-price indefinite delivery/indefinite quality contract for 800 M-ATV underbody improvement kits. Work will be performed in Oshkosh, WI, with an estimated completion date of April 29/12. Five bids were solicited with 5 bids received (W56HZV-09-D-0001).

Dec 13/10: Support. A $30 million firm-fixed-price indefinite-delivery/indefinite-quantity contract for 133 Special Operations Command (SOCOM) spares kits for M-ATVs, including 41 authorized stockage list kits; 33 prescribed load list kits; 42 battle damage and repair kits; and 17 deprocessing spares kits. The contract will be performed in Oshkosh, WI, and will run until May 31/12, but deliveries of the spare parts are scheduled to run from March – June 2011. (W56HZV-09-D-0111). See also Oshkosh release.

Dec 3/10: +250 Ambulance. A $255 million firm-fixed-price contract for 250 M-ATV Ambulances, including 246 production vehicles and 4 test vehicles, as well as ancillary and related items. This is the 1st contract for M-ATV Ambulance variants, which will serve alongside the current fleets of 4×4 MaxxPro CAT I, and 6×6 RG-33 HAGA CAT II blast-resistant ambulances.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with five bids received for the original competition (W56HZV-09-D-0111). See also Oshkosh release.

Ambulance

Dec 3/10: +46 SOCOM. A $28 million firm-fixed-price contract for 46 M-ATV Special Operations Command (SOCOM) variants with their SOCOM-specific enhancements. See also June 1/10 entry.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12, but vehicle deliveries are scheduled to take place in May 2011. Five bids were solicited with 5 bids received for the original competition (W56HZV-09-D-0111).

FY 2010

Promo clip
click to play video

Sept 9/10: Turret fix. BAE Systems Survivability Systems, LLC in Fairfield, OH receives an $11.6 million firm-fixed-price contract for 1,113 improved turret drive system/internal drive gears for the M-ATV. BAE makes a lot of land vehicle turrets, but the weight of their protection makes them hard to turn manually, especially if the vehicle is going uphill. A mechanical assist goes a long way in those circumstances.

Estimated completion date is Dec 27/11, with work to be performed at Fairfield, OH. One bid was solicited and one bid was received (W56HZV-10-C-0365).

Aug 31/10: Support. A maximum $14.2 million firm-fixed-price, sole-source contract for M-ATV sustainment spares to the US Army. There was originally one proposal solicited with one response and the contract will run to June 24/11. The Defense Logistics Agency Land in Warren, MI (SPRDL1-10-C-0173).

Aug 24/10: CRS Report. The US congressional Research Service releases the latest version [PDF] of its report “Mine-Resistant, Ambush-Protected (MRAP) Vehicles: Background and Issues for Congress. Excerpts:

“As of June 28, 2010, more than 8,500 MRAPs had reportedly been shipped to Afghanistan, with over 3,500 of those being the newer M-ATVs. The Army has recently said that it will begin development of yet another MRAP version – the “Ultra-Lite MRAP” – which raises questions about possible vehicle redundancies. The Marines, although voicing support for the M-ATV program, have retrofitted a number of MRAPs with new suspension systems and reportedly are satisfied with the results. This apparent success calls into question not only if the Marines need all of the M-ATVs allocated to them by DOD but also if the Marines’ retrofitted suspension system might be a more cost-effective alternative for the other services… Among potential issues for congressional consideration are the status of almost 5,000 MRAPS in Afghanistan that are reportedly not being used because of their size and weight.”

In terms of overall budgets:

“Through FY2010, Congress appropriated $34.95 billion for all versions of the MRAP. In March 2010, DOD reprogrammed an additional $3.9 billion from the Overseas Contingency Operations fund to MRAP procurement. Congress approved an additional $1.2 billion for MRAP procurement, included in the FY2010 Supplemental Appropriations Act (P.L. 111-212). The full FY2011 DOD budget request of $3.4 billion for the MRAP Vehicle Fund has been authorized by the House (H.R. 5136).”

Aug 17/10: DoD Buzz reports that the US Army’s latest Tactical Vehicle Strategy looks like bad news for the JLTV, with small buys spaced over time to equip deployed units. Bottom line?

“Here’s the basic plan. Overall, the Army will shrink its fleet of HUMVEEs, MRAPs and medium trucks to 244,000 by 2025 from its current 260,000. How? The service will rid itself of 4,000 of the hardest to maintain and most beat up MRAPS by 2025. It will scrap the 28,000-strong M35 fleet and replace it with new FMTVs for a fleet total of 76,000. That will mean a total reduction of 4,000 trucks. The HUMVEE fleet will shrink the most, going from 101,000 to 35,000 by 2025. But there appears to be one big hole in the Army plan. It does not project how many Joint Light Tactical Wheeled Vehicles it will be. The strategy’s answer: TBD.”

The JLTV competes for a niche similar enough to the M-ATV’s that its loss could be the M-ATV’s gain. See the full Army Tactical Vehicle Strategy [PDF].

Aug 13/10: EFP kits. A $40.8 million firm-fixed-price contract for 292 explosively formed penetrator M-ATV protection kits. EFP land mines use a shaped charge to instantly forge a metal penetrator jet that is fired into the side or bottom of a passing vehicle.

Work will be performed in Oshkosh, WI, with an estimated completion date of May 31/12. US Army TACOM, AMSCC-TAC-ADCA in Warren, MI solicited 5 bids, with 5 bids received in the original program (W56HZV-09-D-0111).

Aug 13/10: Support. An $18 million firm-fixed-price contract for 59 field service representatives for 708 months, to be located in Afghanistan and locations in the contiguous U.S. to support the M-ATV. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. US Army TACOM, AMSCC-TAC-ADCA in Warren, MI solicited 5 bids, with 5 bids received in the original program (W56HZV-09-D-0111).

August 1/10: Combat report. Voice of America reports that the troops like the M-ATV a lot, but adds that some of its design features create maintenance issues:

“Staff Sergeant Richard Green, an 82nd Airborne Division mechanic, found this out first-hand when he accidentally damaged his unit’s first M-ATV. “There’s a nut on the inside of the oil pan. The bolt came out. But the nut was not welded corectly to the oil pan, so the nut fell off. The bolt comes out and there was no way to hold the oil in the pan. So we had to take the engine pack out and replace it,” he said… The Pentagon transports them by air in order to meet the high demand, adding a 10-percent premium to the vehicle’s cost… On a 747 freighter, there are just centimeters of clearance between the M-ATVs and the plane’s sides. In combat, the frontline soldiers don’t care about the M-ATV’s logistical burden. They only care that it’s safer and better-protected than other vehicles.”

July 2/10: C4ISR/Power kits. An $8.75 million firm-fixed-price contract for 1,750 kits (Command, Communications, Computers, Intelligence, Surveillance and Reconnaissance suite and battery upgrade/silent watch) for Operation Enduring Freedom upgrades on the M-ATV. The silent watch kits allow M-ATV crews to run the vehicle’s advanced sensors and other electronics, without having to run the engine all the time in order to handle the current. That makes less noise, which is a big tactical improvement. It also saves fuel, in an environment where it costs $7 in fuel just to haul $1 worth of fuel to the front lines.

Work is to be performed in Oshkosh, Wis., with an estimated completion date of May 31/12. TACOM solicited 5 bids, with 5 bids received (W56HZV-09-D-0111). See also Feb 19/10 entry.

June 1/10: +421 SOCOM. A $66.9 million firm-fixed-price contract, covering 22 engineering change proposal modifications to incorporate into 421 M-ATVs. Work will be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited for the original contract, with 5 bids received (W56HZV-09-D-0111).

It turns out that these changes will produce a 4th M-ATV variant, for US Special Operations Command (SOCOM). To date, SOCOM’s blast-resistant fleet has involved BAE’s RG-31s and RG-33s, and the RG-33s are being upgraded with Oshkosh’s TAK-4 independent suspension system.

The M-ATV SOCOM variant features a modified cargo deck, intended to accept swap-ins of specialized equipment, with the rear storage accessible through an armored cargo access hatch in the passenger capsule. These vehicles will also have a larger front windscreens for increased visibility. The M-ATV SOCOM will be cut in on Oshkosh manufacturing lines in August 2010, and are scheduled to be delivered between September and November 2010. See also Oshkosh release.

M-ATV SOCOM

June 1/10: Check-6. A trio of contracts worth about $46.6 million, covering the purchase and installation of 3,137 Check-6 rear view sensor systems to the M-ATV. Note that Check-6 is a BAE Systems product. In all cases, the estimated completion date is May 31/12. Five bids were solicited for the original contract, with 5 bids received (W56HZV-09-D-0111).

A $20.8 million firm-fixed-price contract for 1,400 systems. Work will performed in Oshkosh, WI.

A $15.5 million firm-fixed-price contract for 1,039 systems. Work will performed in Oshkosh, WI.

A $10.4 million firm-fixed-price contract for 698 systems. Work will be performed in Oshkosh, WI (50%), and McConnellsburg, PA (50%).

May 20/10: RPG kits. A $72.7 million firm-fixed-price contract for 1,460 M-ATV protection kits, designed to defend against the basic rocket propelled grenade anti-tank weapons. It also includes spares: 45 M-ATV prescribed loads lists and 8 deprocessing spares sets. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited for the original contract, with 5 bids received (W56HZV-09-D-0111).

May 20/10: EFP kits. A $68.9 million firm-fixed-price contract for 509 explosively formed penetrator protection kits, and 12 months of an M-ATV field service representative in the continental U.S. EFPs are specially-shaped mines that are best thought of as an instant, one-shot cannon attack. The shaped charge creates a metal dart when it explodes, and fires it into the side or bottom of a vehicle.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received (W56HZV-09-D-0111).

May 19/10: RPG kits. $93.2 million in firm-fixed-price contract orders for another 2,401 M-ATV protection kits, designed to defend against the basic rocket propelled grenade anti-tank weapons that are common in Afghanistan.

The day’s announcements divide the purchase into a $21.5 million firm-fixed-price contract for another 554 kits, and $71.7 million for another 1,847 kits. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. TACOM, CCTA-ADCA in Warren, MI solicited 5 bids, with 5 bids received (W56HZV-09-D-0111).

April 27/10: Support. Oshkosh Defense announces a pair of awards for more than $19 million from the U.S. Army TACOM Life Cycle Management Command (LCMC), to provide in-theater support for MRAP All-Terrain Vehicles (M-ATV) in Afghanistan. See the $9.3 million April 9/10 award for 29 Field Service Representatives; this announcement implies a similar 2nd award, as it describes “an additional 60 Oshkosh field service representatives (FSR) that will provide support in Afghanistan through May 2011.” See also Oshkosh Defense release.

April 21/10: NIKed. The US Army announces M-ATV related technology experiments, as part of its Brigade Combat Team Modernization Increment 1 fielding program:

“The U.S. Army has outfitted a handful of Mine Resistant Ambush Protected, more commonly referred to as MRAP, vehicles with Network Integration Kits designed to give the bomb-defeating vehicles the ability to share real-time information such as sensor data from robots and UAVs while on-the-move in combat… To date, five M-ATVs, and six MRAPs have been outfitted with NIKs, Army officials said; The MRAPs with NIKs will deploy to Afghanistan with the first unit equipped with Increment 1 technologies… The NIKs, now being built onto MRAPs and M-ATVs at Fort Bliss, Texas, are engineered with technology that can receive and distribute data, voice, video and images across the force using multiple high bandwidth waveforms; they consist of software-programmable Joint Tactical Radio Systems (JTRS) such as the Ground Mobile Radios (GMR), a”dual-enclave” Integrated Computer System (ICS) built to handle classified and unclassified information, and a Blue Force Tracking display screen. The software and operating systems are connected through use of a middle ware called System of Systems Common Operating Environment (SOSCOE)… The networked MRAPs and M-ATVs will particpate in a large scale test later this year.”

NIK/ IBCT tests

April 20/10: CROWDS prep. An $11.1 million “firm-fixed-price contract for the procurement of 1,037 Remote Weapon System / Crew Remote Operated Weapons System final production configuration for the Mine Resistant Ambush All Terrain Vehicle.”

What this actually means is that they’re paying Oshkosh Defense to set their M-ATV patrol vehicles up so that everything is in place to accept a CROWS remotely-operated gun system: power, electronic interlinks, structural support, etc. The CROWS systems themselves are provided independently, as Government-Furnished Equipment. US Army TACOM in Warren, MI says that 5 bids were solicited, with 5 bids received (W56HZV-09-D-0111). See also Oshkosh Defense release.

April 14/10: RPG kits. A $68.7 million firm-fixed-price contract for 1,770 rocket propelled grenade protection kits. Oshkosh will install these kits on the production lines, and the Space and Naval Warfare Systems Command (SPAWAR) will install the kits on previously delivered vehicles. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received by US Army TACOM, CCTA-ADCA in Warren, MI (W56HZV-09-D-0111). See also Oshkosh Defense release.

April 9/10: Support. A $9.3 million firm-fixed-price contract covers 29 field service representatives and 348 person-months of M-ATV services to support Afghan operations. Work will be complete in May 31/12. Five bids were solicited with 5 bids received (W56HZV-09-D-0111).

Check 6

Check 6
(click to view full)

March 26/10: RPG kits. A $41.9 million firm-fixed-price contract for 1,080 rocket propelled grenade protection kits. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received by US Army TACOM, AMSCC-ASCA in Warren, MI (W56HZV-09-D-0111).

March 26/10: Check 6. BAE Systems announces a $45 million multi-year contract to provide Oshkosh with Check-6 rear-view camera lights to equip 2,399 M-ATVs. See Dec 29/09 entry for the original contract.

March 22/10: Canada. Oshkosh Defense and General Dynamics Land Systems-Canada announce that they’ll offer Oshkosh’s blast-resistant M-ATV for Canada’s 500-600 vehicle TAPV competition, and Oshkosh’s Medium Tactical Vehicle Replacement (MTVR) trucks in Canada’s Medium Support Vehicle System (MSVS-SMP) truck program. Both vehicle types use Oshkosh’s proprietary TAK-4 independent suspension system, for off-road mobility. This consortium is considered to be a leading contender, in part because of GDLS’ existing armored vehicle plant in London, ON.

Oshkosh will serve as the prime contractor for both programs. General Dynamics Land Systems Canada will provide systems integration and testing support for the vehicles, as well as the complete spectrum of in-country sustainment support. Oshkosh uses Valley Associates to provide marketing and business development in Canada, which is why the vehicles display in the Valley Associates booth during CANSEC 2010 in June. Oshkosh | CANSEC announcement | Defence Watch.

UPDATE: Oshkosh lost to a heavier variant of Textron’s M1117.

March 10/10: CROWS prep. Oshkosh Corp. in Oshkosh, WI receives a $10.4 million firm-fixed-price contract for 1,401 M-ATV RWS kits that will let the vehicles support CROWS remote weapon systems. CROWS systems pack advanced sensors and machine guns, and can be controlled from inside the vehicle using a joystick and screen.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. TACOM, CCTA-ADCA in Warren, MI solicited 5 bids, with 5 bids received (W56HZV-09-D-0111). See also Oshkosh Defense release.

March 5/10: Support. Oshkosh Defense announces 3 awards valued at more than $35 million in total for M-ATV upgrades and in-theater support.

They include 2 awards totaling more than 6,400 M-ATV Self Protection Adaptive Roller Kits (SPARKS) upgraded interface brackets. The brackets allow soldiers to attach advance mine rollers to the vehicles. The US government has requested changes to SPARKS, and the new brackets will allow the upgraded systems to be fitted on M-ATVs. Upgrade kits will be shipped to the Defense Distribution Depot Red River in Texarkana, TX, in June 2010. The government will then ship the brackets to receiving units in theater for installation.

Those installations will be supported by an expanded roster of field service representatives (FSR) in-theater. A 3rd contract will place 18 additional Oshkosh in Afghanistan, and 6 in Iraq, at bases that require them. U.S. Army TACOM Life Cycle Management Command (LCMC) manages these contracts.

Feb 24/10: Oshkosh unveils 2 new M-ATV variants at the AUSA 2010 convention: an ambulance variant, and a utility variant designed to haul cargo. Oshkosh release

Feb 23/10: +1,460. A $640 million contract for 1,460 M-ATVs. Oshkosh says it has received awards valued at more than $4.74 bilion for 8,079 M-ATVs, as well as spare parts kits and aftermarket in-theater support.

Work is to be performed in Oshkosh, WI with an estimated completion date of May 2012. Five bids were solicited with 5 bids received (W56HZV-09-D-0111).

Israel’s Plasan secured a $170 million subcontract from Oshkosh to supply vehicle protection kits for the 1,460 M-ATVs, the Israeli newspaper Haaretz reports. The subcontract brings to 5,000 the number of vehicles Plasan has armored for the Americans since June 2009, for total revenues of $586 million. All told, Plasan has sold $940 million worth of armor kits to the U.S. military, for 8,079 vehicles. Oshkosh release | Ha’aretz report.

Feb 19/10: C4ISR/Power Retrofits. A $52.1 million firm-fixed-price contract for 1,451 retrofit kits for command, control, communications, computers, intelligence, surveillance and reconnaissance suite and battery upgrade/silent watch. Oshkosh says the total potential order is more than 2,090 upgrade kits, which will include communications hardware, jammer systems, tracking technology, driver vision enhancement for safer operation at night, and the aforementioned “silent watch” capability.

The latter item points to an ongoing issue with advanced long range day/night sensors in overwatch roles, and modern communications gear. They often consume so much power that engines have to be kept running, just to power all of the electronics. That’s fuel-expensive, in a theater where it takes $7 in fuel to deliver $1 worth to the front lines. It also tends to remove tactical surprise in key situations, especially in already-difficult urban terrain.

Work is to be performed in Ishkosh, WI, with an estimated completion date of May 31/12. Five bids were solicted with 5 bids received by TACOM in Warren, MI (W56HZV-09-D-0111). Oshkosh release.

Feb 5/10: EFP kits. A $84.7 million firm-fixed-price contract for the partial exercise of the option for 627 M-ATV explosively formed penetrator (EFP) kits. The Oshkosh-supplied kits will include EFP armor to protect against those shaped-charge land mines, base door armor, and a door-assist mechanism.

Delivery of the kits is expected to begin in April 2010, and be complete by the end of August 2010. The add-on armor kits will include EFP armor, base door armor and a door-assist mechanism.

Work is to be performed in Oshkosh, WI with an estimated completion date of May 31/12. 5 bids were solicited with 5 bids received (W56HZV-09-D-0111). Oshkosh Defense release

Jan 25/10: Support. Oshkosh announces 2 delivery orders valued at $325.7 million from the U.S. Army TACOM LCMC to supply spare parts and repair kits for the MRAP All-Terrain Vehicle (M-ATV). Deliveries are expected to begin in August 2010, and to be complete by the end of January 2011. DefenseLINK breaks down the orders as:

A $258.2 million firm-fixed-price contract to exercise the option for 90 lots of authorized stockage list kits, 90 lots of prescribed load list kits, 23 each deprocessing spare kits, and 132 lots battle damage repair kits for the M-ATV. Work is to be performed in Oshkosh, WI (50%) and McConnellsburg, PA, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received by TACOM, CCTA-ADC-A in Warren, MI (W56HZV-09-D-0111).

A $67.5 million firm-fixed-price contract for a partial exercise of an option: 2 lots of authorized stockage list kits, 2 lots of prescribed load list kits, and 65 lots of battle damage repair kits for the M-ATV. Work is to be performed in Oshkosh, WI (50%) and McConnellsburg, PA, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received by TACOM, CCTA-ADC-A in Warren, MI (W56HZV-09-D-0111).

To date, Oshkosh says it has received awards valued at more than $3.9 billion to deliver 6,619 M-ATVs, as well as spare kits and aftermarket in-theater support.

Jan 21/10: Support. Oshkosh announces 4 awards from the US Defense Logistics Agency, valued at $89 million, for its M-ATVs and FHTV heavy trucks.

Oshkosh will supply M-ATV spare parts, including engines, transmissions, transfer cases and alternators. Work under the orders is expected to be completed by October 2010. Oshkosh is providing the M-ATV’s spare parts to the DLA to be used as in-the-field replacements after the original vehicle parts have been consumed. These parts will ship without delay, to help maintain readiness rates in theater. Discussions with Oshkosh representatives indicate that the M-ATV orders are worth about $50 million.

Jan 6/10: Radios. Harris Corp.’s RF Communications Division in Rochester, NY received orders totaling $119 million to supply Joint Tactical Radio System (JTRS)-approved Falcon III AN/PRC-152-C handheld radios with the RF-5980-SA001 vehicle amplifier adapters for the Mine Resistent Ambush Protected (MRAP) all-terrain vehicle (M-ATV).

Separate contracts for items like these help illustrate what is meant by the term “government furnished equipment.” The AN/PRC-152 [PDF] provides M-ATV users with multiband Single Channel Ground and Airborne Radio System (SINCGARS) and Demand Assigned Multiple Access (DAMA) satellite communications interoperability in the 30-512 MHz frequency bands. It is just one aspect of the communication suite that equips each M-ATV.

Jan 6/10: Delivery options. At a Pentagon press conference, Press Secretary Geoff Morrell provides an update regarding the M-ATV program. He says that higher-capacity sealift options aren’t being considered for getting M-ATVs that currently sit in the USA into Afghanistan (via Karachi or Gwadar, Pakistan, then overland), even though the drawdown from Iraq and surge to Afghanistan are straining available transport capacity:

“We are at now, as of January the 5th – and I want to double-check these – we were at 239 [M-ATVs] delivered, 164 fielded, 12 awaiting transport. And then there are obviously many more vehicles than that that have been produced. And as they vie for space for airlift and absorption in Afghanistan, they are being used, many of them, for training purposes domestically.

But we are now, as we are in the midst of this surge, going to be dealing with this herculean effort of trying to get not just 30,000 additional forces over to Afghanistan, but getting all their equipment as well. So this is going to be a real — a real test of our TRANSCOM [Transportation Command] folks, as well as CENTCOM. And they have a priority list based, you know, in terms of space available, what has the top priority to flow in at what time.

I can tell you this. It’s our goal that come this spring, we’ll be sending over about 500 a month.

Q. So when would sealift begin? Is it this —

MR. MORRELL: I couldn’t – no, I don’t think we would do – I don’t think we’re at the point where we’d do sealift, but we can check on that for you.”

Oshkosh M-ATV

Afghan winter delivery
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Dec 29/09: Check-6 install. Oshkosh Corp. in Oshkosh, WI receives a $33.9 million firm-fixed-price contract. This contract is for a change order modification for 2,277 Check-6 rear view sensor systems, to be fitted to M-ATV vehicles (q.v. March 26/10, Dec 29/09 entries). BAE’s Check-6 tail-light duplicates a feature found in some civilian cars, which uses a rear camera to show the rear of the vehicle and objects behind it on a screen. Unlike civilian camera-screen combinations, however, Check-6 tail lights are derived from BAE Systems’ expertise with weapon sights. They work in infrared as well as visible light, making them useful for noticing people as well as obstacles, and improving awareness in darkness, sandstorms, and other difficult situations. They install as a complete tail-light assembly, and require no drilling or welding.

Work is to be performed in Oshkosh, WI (50%), and McConnellsburg, PA (50%), with an estimated contract completion date of May 31/12. Work is actually expected to begin in March 2010, and be complete in May 2010. Five bids were solicited, with 5 bids received by TACOM, AMSCC-TAC-ADCA in Warren, MI (W56HZV-09-D-0111). See also Oct 2/09 entry, plus Oshkosh release | “Check 6! Now a Possibility for Vehicles, Too.”

Dec 28/09: Sub-contractors. Ceradyne in Costa Mesa, CA announces that it received a multi-million dollar blanket purchase order from Plasan Sasa Ltd. in Israel for the production of armor components for the MRAP All Terrain Vehicle (M-ATV). Ceradyne plans to produce these parts in its expanded armor assembly plant in Irvine, CA for delivery to prime contractor Oshkosh to assemble the components and deliver the M-ATV to the government.

All manufacturing procedures for these M-ATV components have been approved, and Ceradyne production commenced this month. It is anticipated that production and delivery will continue throughout 2010.

Dec 24/09: Support. Oshkosh receives a maximum $22.2 million total set-aside, sole-source, undefinitized delivery-order contract for M-ATV sustainment spare parts. The date of performance completion is Oct 2/10. The Defense Logistics Agency in Warren, MI manages the contract (W56HZV-09-D-0111-VD01).

Dec 24/09: EFP kits. Oshkosh Defense announces an order from the U.S. Army Tank-automotive and Armaments Command Life Cycle Management Command (TACOM LCMC) to supply “more than 170” M-ATV explosively formed penetrator (EFP) armoring kits through April 2010, and 800 rocket-propelled grenade (RPG) kits through May 2010.

Uncharacteristically, Oshkosh’s release comes in advance of the Dec 29/09 Pentagon DefenseLINK announcement, which cites a $54.3 million firm-fixed-price contract for 800 RPG armoring kits and 172 EFP kits as “the partial exercise of an option.” It offers May 31/12 as the formal end of contract date. Five bids were solicited, with 1 bid received by US Army TACOM’s AMSCC-TAC-ADCA in Warren, MI (W56HZV-09-D-0111). Oshkosh Defense is teamed with Plasan North America to provide the M-ATV’s armoring solutions.

The US military, and its contractors, will not discuss details regarding these kits. EFPs are a form of land mine that uses the explosion to form a slug from its copper lining, creating what is in effect an impromptu tank sabot shell that fires into the victim vehicle. Rocket Propelled Grenades like the ubiquitous RPG-7 are bazooka-like anti-tank rockets with a shaped charge warhead. The RPG threat are usually addressed by “cage armor” slats like BAE’s LROD, which are not 100% effective, or by Explosive Reactive Armor tile sets that are shaped to fit the vehicle. Less conventional approaches like Tarian cloth armoring are also beginning to emerge.

Dec 22/09: Industrial. Oshkosh announces that it has reached the production rate of 1,000 M-ATV vehicles per month, ahead of schedule. The milestone was reached on Dec 18/09, and Oshkosh reached the milestone by using production capacity at existing manufacturing facilities in Oshkosh, WI and McConnellsburg, PA. Production will continue at this rate of 1,000+ vehicles per month through May 2010, when all current orders would be filled.

Dec 10/09: +400. A $175.4 million firm-fixed-price, indefinite-delivery/ indefinite-quantity contract exercises an option on Delivery Order #0003, and buys another 400 M-ATV vehicles and associated basic items. Work is to be performed in Oshkosh, WI (50%), and McConnellsburg, PA (50%), with a formal contract completion date of May 31/12. The original contract solicited 5 bids, and received 5 (W56HZV-09-D-0111). This is the option mentioned in the Nov 11/09 entry.

To date, Oshkosh has received 6 awards valued at about $3.33 billion; when a contract for 25 test vehicles is included, they will deliver a total of 6,644 M-ATVs. The company has ramped up production to achieve 1,000 vehicles per month in December 2009, and this new award will extend production into May 2010. See also Oshkosh release.

Nov 30/09: #1,000. Oshkosh hands the 1,000th MRAP All Terrain Vehicle (M-ATV) over to the U.S. Armed Forces, at a ceremony in Oshkosh, WI. Marine Corps Systems Command’s commander Brig. Gen. Michael Brogan, and the MRAP Joint Program Office’ M-ATV product manager Lt. Col. Coll Haddon, were the keynote speakers. Oshkosh release.

1,000 delivered

Nov 19/09: Training. The way Army vehicles must be driven, and where they must be driven, means that the ability to get out of a vehicle quickly matters almost as much as what the vehicle can do for while you’re in it. Oshkosh Defense announces received a $5.6 million firm-fixed-price contract from the U.S. Army for the procurement of 26 “egress trainer cabin modules” for the Oshkosh M-ATV, and initial spare parts for a stateside training and certification standard program.

The modules are simulators that can train soldiers to get out of an M-ATV vehicle, even if it is flipped or in otherwise abnormal situations. a shift in Army thinking has encouraged M-ATV training to take place stateside versus in theater. The M-ATV cabin modules will be manufactured at the company’s facilities in McConnellsburg, PA.

Nov 19/09: Industrial. Oshkosh meets the November M-ATV production requirement ahead of schedule, marking the 5th consecutive month. Oshkosh says that it will continue to increase production to meet December’s requirement of 1,000 vehicles, with output remaining at that high level through April 2010.

Nov 11/09: +1,000. Oshkosh announces an additional $438 million, 1,000 vehicle order from the U.S. Army Tank-automotive and Armaments Command Life Cycle Management Command (TACOM LCMC). This is the 5th award Oshkosh has received to supply M-ATVs, and brings total orders to 6,219 vehicles and more than $3.2 billion. An option for 400 more M-ATVs and Basic Items of Issue is also included in this delivery order, which would bring the production total to 6,619.

Nov 11th is the Veteran’s Day holiday, so the Pentagon doesn’t announce the firm-fixed-price contract until Nov 12/09. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited in the original contract, with 5 bids received by the U.S. Army TACOM Contracting Center AMSTA-TAC-ATBC in Warren, MI (W56HZV-09-D-0111).

Nov 11/09: Sub-contractors. BAE Systems announces a “multi-million dollar” sub-contract from Plasan North America to provide M-ATV armoring kit components. Work on the contract will begin this month at BAE Systems’ production facilities in Fairfield, OH. Tony Russell, president of BAE Systems’ Security & Survivability business, said:

“The partnership between BAE Systems and Plasan represents the first of what we believe will be many collaborative efforts between our two companies.”

Nov 10/09: Industrial. Oshkosh announces that it beat October 2009’s M-ATV delivery schedule of 385 vehicles, producing more than 435 vehicles during that month. This marks the 4th consecutive month Oshkosh has beaten the schedule, as it ramps up toward a planned production rate of 1,000 vehicles per month.

Oct 28/09: 2010 budget. President Obama signs the FY 2010 defense budget. That budget includes $6.656 billion in funding for MRAP vehicles, $1.2 billion above the Pentagon’s original request. Significant chunks of that funding will be devoted to M-ATV purchases. White House | House-
Senate Conference Report summary [PDF] & tables [PDF] | Pentagon AFPS article.

Oct 27/09: Support. Oshkosh announces 2 M-ATV contracts valued at more than $28 million. They include a $16 million contract from the U.S. Defense Logistics Agency (DLA) for spare parts, and a $12 million contract from rom the U.S. Army Tank-automotive and Armaments Command Life Cycle Management Command (TACOM LCMC) for field service representatives (FSR) to support the M-ATV program in-theater through September 2010.

Oshkosh expects to complete production of the current M-ATV contract for 5,219 vehicles in March 2010.

Oshkosh M-ATV

Kandahar: M-ATV arrives
(click to view full)

Oct 22/09: An initial 8 M-ATVs arrive in Kandahar by aerial transport. These vehicles will be used to train drivers and mechanics from units selected to receive M-ATVs.

Note that earlier Pentagon announcements indicated M-ATVs in theater at the end of September, whereas this release places the initial use date into late October and tags it as a training set. One possibility is that the initial shipments were Special Forces vehicles. Another is that this announcement refers only to one Afghan sector, and that eastern sectors may have received the vehicles first. Pentagon DVIDS.

Oct 12/09: Australia. Oshkosh announces that it will be submitting its M-ATV and Sandcat vehicles for Australia’s PMV-L component of Overlander. Their partners in these 2 proposals are Plasan SASA, Ltd., who supplies the armoring solutions for both vehicles and developed the Sandcat/ Caracal; and local Oshkosh division JLG Australia, who will assist in manufacturing the vehicles and handle through-life support.

Australia has also indicated that they will be continuing onto the next phase of the American JLTV competition, which does not presently include these Oshkosh vehicles. This is for the made-in-Asutralia option.

UPDATE: Oshkosh lost to Thales Australia’s Hawkei as the made-in-Australia contender.

Oct 9/09: +923. Oshkosh Corp. in Oshkosh, WI receives a $408.4 million firm-fixed-price contract for procurement of another 923 MRAP All Terrain Vehicles (M-ATVs) and aftermarket parts package that includes basic issue items. This brings total announced M-ATV orders to $2.76 billion for the full expected amount of 5,244 vehicles – a total that includes unannounced government orders for 25 test vehicles.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. The company plans to ramp production up to 1,000 vehicles per month in December 2009, and continue at that level through at least March 2010. Five bids were solicited for the original contract, with 5 bids received by TACOM, AMSCC-TAC-ADCA in Warren, MI (W56HZV-09-D-0111). See also: Oshkosh release.

Oct 5/09: Sub-contractors. SCHOTT DiamondView Armor Products LLC exhibits its DiamondView transparent armor window technology at AUSA. The DiamondView windows were selected for Oshkosh’s M-ATVs, and use a transparent glass-ceramic combination. It is hoped that DiamondView windows will be able to reduce lifecycle costs normally associated with windows delaminating, discoloring or peeling. The firm has been a defense industry supplier for 40 years, and currently holds world records for producing the world’s thinnest piece of glass (0.025mm, for medical technology and electronics), and the world’s largest piece of glass (8m tall, for astronomy).

In order to fill the Oshkosh contract, SCHOTT DAP has ramped up manufacturing at both its Boothwyn, PA and Vincennes, IN production facilities. The Vincennes/ now County facility currently processes and finishes glass-ceramic cooktops and flat glass for the home appliance industry, but the firm will invest $7.2 million over the next few years to add the transparent armor line. The Indiana Economic Development Corporation offered SCHOTT North America up to $2.32 million in performance-based tax credits and up to $50,000 in training grants based on the company’s job creation plans, and the city of Vincennes will consider additional property tax abatement at the request of the Knox County Development Corporation. Hiring is underway, and the company expects to add more than 200 employees at peak production. SCHOTT DiamondView release | SCHOTT Vincennes release.

Oct 2/09: Check-6. Oshkosh announces a $33 million award from the U.S. Army Tank-automotive and Armaments Command Life Cycle Management Command (TACOM LCMC) to supply a rear mounted, infrared-enabled camera system on more than 2,200 MRAP All Terrain Vehicles (M-ATV).

The camera system has been deployed on other MRAPs. It integrates with existing vehicle video displays to provide a 40-degree vertical and 54-degree horizontal field of view. The system uses an infrared camera core in an LED-equipped tailgate assembly, and provides visibility through dust, obscurants and incremental weather in day and night operations. We all know drivers who could use one of these; on a battlefield they can save your life, as well as your vehicle bumper.

Oct 2/09: Industrial. A release from the Marines says that M-ATV vehicles have started to flow from Oshkosh to US Navy Space and Naval Warfare (SPAWAR) Systems Center (SSC) Atlantic. Oshkosh delivers the base vehicle, but modern military vehicles have a wide array of electronics and equipment to install, from jammers, to radios and other communications devices, to weapons like RWS turrets. The cost adds up, and so does the time required to install everything. According to M-ATV Joint Program Executive Officer, Marine Corps Brig. Gen. Michael Brogan, they’re using lessons learned from the MRAP program to speed up delivery to the front lines – something that became a problem early in the MRAP program:

“We were able to feed back to Oshkosh specific bracketry, racks and cabling so all that can be installed in the vehicle during manufacture; which means we dont have to do it at SPAWAR. The goal was to push as much of that work that was getting done at SPAWAR, particularly the touch labor, upstream into the manufacturing process. Because we knew it going into this, we were able to include it into the design. That clearly is one of the lessons learned from Baseline MRAP that will speed the process at Charleston.”

Oct 1/09: Industrial. Oshkosh announces that they have exceeded M-ATV delivery requirements for the 3rd consecutive month. The September 2009 production target of 100 vehicles was met on Sept 22/09.

FY 2009

Oshkosh M-ATV

Oshkosh M-ATV
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Sept 29/09: The Pentagon announces that the first Oshkosh M-ATVs have been deployed to Afghanistan.

Deployment

Sept 14/09: +352. Oshkosh Corp. in Oshkosh, WI receives a $189.1 million firm-fixed-price IDIQ contract for another 352 MRAP All Terrain Vehicles, and aftermarket parts packages that include Basic Issue items (35 LLO), Authorized Stockage (14 LO), Prescribed Load (14 LO), and Battle Damage and Repairs (14 LO). This brings total announced M-ATV orders to $2.31 billion for 4,296 vehicles.

Work is to be performed in Oshkosh, WI, with an estimated completion of May 31/12. Five bids were solicited, with 5 bids received by TACOM, AMSCC-TAC-ADCA in Warren, MI (W56HZV-09-D-0111). See also Oshkosh release.

July 31/09: +1,700. Oshkosh Corp. in Oshkosh, WI receives another M-ATV order. The $1.064 billion firm-fixed-price contract modification exercises an option for another 1,700 M-ATVs, Field Service Representative Support, and associated parts support packages to include Authorized Stockage Lists (ASL), Prescribed Load List (PLL), Reprocessing Spares, Battle Damage Repair parts (BDR) and Basic Issue Items (BII).

This order raises its total to $2.12 billion for 3,924 vehicles. They also announce that Oshkosh has exceeded the July 2009 delivery schedule of 45 M-ATVs by delivering 46.

Vehicles will be provided to the US Marine Corps, Army, Special Operations Command and US military testing. Vehicles and parts support packages will be fielded to Afghanistan in support of Operation Enduring Freedom. Field Service Representatives will be providing support in Kuwait and Afghanistan.

Work is to be performed in McConnellsburg, PA, with an estimated completion date of July 31, 2010. U.S. Army TACOM LCMC in Warren, MI manages this contract (W56HZV-09-D-0111, delivery order #0002, modification 02).

June 30/09: +2,244. Oshkosh Corporation. in Oshkosh, WI receives a $1.056 billion firm-fixed price delivery order (W56HZV-09-D-0111, #002) for of 2,244 MRAP All Terrain Vehicles (M-ATVs), Basic Issue Items, Field Service Representative Support, Equipment, Engineering, Authorized Stocking List Parts Packages and Prescribed Load List parts packages. The US Army Tank Automotive Command in Warren, MI manages this contract.

Stars and Stripes reports that the first M-ATV vehicles will be fielded to Afghanistan beginning in October 2009. The challenge will be getting them there. US Marine Corps Brig. Gen. Michael Brogan, head of Marine Corps Systems Command:

“We are flowing additional forces into Afghanistan right now, Army brigade combat teams as well as Marines units, and so the air bridge into Afghanistan is completely full.”

While the military sorts out its transport options, Oshkosh Chairman & CEO Robert G. Bohn issued an unequivocal statement, and an implicit offer to other firms:

“Due to the urgent need of our Armed Forces for a survivable and highly mobile vehicle, our Corporations number one priority is meeting the Department’s accelerated delivery schedule of the Oshkosh M-ATV. Oshkosh Corporation will put whatever resources are necessary to meet or exceed the government’s delivery schedule. While we believe we can meet or exceed the government’s current delivery requirements, we intend to enter into discussions with other manufacturers [emphasis DID’s] to determine if they can assist in the production of the Oshkosh M-ATV.

…our full-service aftermarket support network will be available with replacement parts, technical support, and repair or refurbishment services.”

Oshkosh Corporation is expected to eventually produce up to 1,000 vehicles a month, and plans to reach that monthly mark by December 2009. Efforts began even before the contract award. Oshkosh Defense President Andy Hove was quoted in Oshosh’s release, saying that firm had already begun daily production of Oshkosh M-ATVs on their flexible manufacturing line, a few weeks prior to the decision, after making “significant” investments in materials. Subsequent discussions with Oshkosh clarified that unusual step, and the thinking behind it. Andy Hove:

“As I said, our top priority is the delivery these vehicles to the Soldiers and Marines who need them. But we also knew that there would be a market for our offering should it not have been selected. Additionally, the early M-ATV production was a part of our pre-award production and engineering investments. We felt it was crucial to do what we could, in advance of a possible award, to ensure these vehicles would be delivered to the warfighters in Afghanistan as soon as possible. We also had conducted more than 7,500 miles of independent testing of our vehicle, separate from the government’s evaluation of our production-representative vehicles.”

See also: US Marine Corps | Oshkosh release | DoD Buzz | Stars and Stripes | UPI | York Daily Record.

M-ATV base contract

June 30/09: Navistar and Force Protection both announce their disappointment at their M-ATV loss, while reiterating their firms’ strong points for investors.

June 2/09: The Pentagon’s Joint Requirements Oversight Council approves a plan for 5,244 M-ATVs to the US Army (2,598), Marine Corps (1,565), Special Operations Command (643), US Air Force (280) and the Navy (65). An additional 93 vehicles would be set aside for testing. Source.

May 15/09: USMC Commandant General James T. Conway speaks at the Center for Strategic and International Studies (CSIS) think tank. An excerpt [PDF]:

“We are seeing an increasing sophistication on the part of the IED [land mines]… We are looking at an MRAP ha has greater off road capability because you do not have the road network hat you have in Iraq. You become fairly predictable, fairly easy to plot if you’re always going to be on those roads. Our MRAPs, and we have about 2,000 of them plus in the Marine Corps, don’t do that well off road. Now the favorite vehicle in Afghanistan today is the seven-ton truck, the MTVR. In an innovative fashion, our engineers and our people at Quantico said, let’s put the suspension of the MTVR on our CAT-1 MRAPs and see how it does. Well, it did pretty well… Now, when we went to blow it up it did not perform do well because we created additional space and surface area underneath the vehicle. We have now blown it up three times. The third time looked pretty good… We will have it in the hands of our troops potentially by mid-summer. It will cut cost. For the long-term utility of our CAT-I [4×4] MRAPs, which is mostly what we own… we have a much more multi-capable vehicle for the long term.

We are not divorcing ourselves from the MATV program at this point… We are going to follow both with interest, and we will see where we want to park our monies and our effort as both these vehicles continue to mature.”

May 4/09: The Force Dynamics partnership announces their delivery of 3 additional production M-ATV Cheetah vehicles to the U.S. Army Aberdeen Test and Evaluation Center.

The release adds that Force Dynamics, LLC and Raytheon have agreed to provide a comprehensive command, control, communications, computers, intelligence, surveillance and reconnaissance system (C4ISR) plug-and-play ready architecture for the M-ATV Cheetah, using the C4ISR Department of Defense Architecture Framework (DoDAF). It provides immediate access to services including sophisticated radio switching, networked video, navigation systems, Blue Force Tracking, Counter-Radio Controlled Improvised Explosive Device (RCIED) Electronic Warfare, and weapons systems.

Under the original MRAP program, vehicles required extensive modifications, integration, and testing to fully integrate various C4SIR configurations. This new architecture is designed to make that process much simpler.

The system is also designed to assist with remote monitoring of integrated vehicle and C4ISR systems via one monitoring platform, to offer complete systems status in real time. Remote data transfer, monitoring of platform usage, and capture of failure information are all part of that element, and each M-ATV Cheetah is registered in Raytheon’s Force Logistics System II, which is electronically integrated to the DoD’s current force support systems.

May 1/09: BAE Systems’ entries pass initial testing, as it receives a follow-on contract for 3 more GTS M-ATVs and 3 more USCS M-ATV test vehicles of each type. Other firms that have passed testing and received orders for 3 more vehicles include Force Protection’s Cheetah, Navistar’s Husky, and Oshkosh’s entry.

April 2/09: Navistar Defense, LLC is in discussions with the government over a technicality in the evaluation of the Mine Resistant Ambush Protected (MRAP) All Terrain Vehicle (M-ATV) program. Navistar was required to formalize its request for a review of the evaluation within a certain period of time, and wants its vehicle to be considered for M-ATV. Navistar release.

March 11/09: A Bloomberg report quotes General Dynamics spokesman Ken Yamashita, who said that their M-ATV offer, based on its RG-31 partnership with BAE, “was not accepted… He didn’t say why, and Pentagon spokeswoman Cheryl Irwin said she couldn’t comment.”

That failure still leaves GDLS in contention, via the Force Dynamics partnership’s Cheetah vehicle.

March 6/09: Oshkosh Defense announces a $1 million contract with the U.S. Army Tank-automotive and Armaments Command (TACOM) for government purchase of the 2 production-ready Oshkosh M-ATVs that were delivered on Feb. 23rd. This contract award is one of the required phases in the U.S. military’s evaluation of M-ATV submissions, and is awarded after the delivered vehicles are certified to meet the government’s initial design requirements.

All other M-ATV candidates also receive these awards, with 1 exception – General Dynamics (see March 11/09).

Feb 23/09: M-ATV candidate vehicles are due from vendors for 2 months of testing and evaluation. Several of them announce deliveries on this day: BAE Systems, Force Protection ($1 million contract), Navistar, and Oshkosh.

Feb 19/09: An Oshkosh release claims that its M-ATV team can produce the military’s most probable delivery order of 2,080 M-ATVs “within months of an awarded contract.” The Oshkosh team says that it is able to produce several hundred to 1,000 M-ATVs on a monthly basis, and Oshkosh Defense President John Stoddart adds that:

“Oshkosh’s warm production lines coupled with our mature M-ATV design allow us to ramp up production of this vehicle without impacting our current military programs.”

Of course, the same is true for competitors like BAE and Navistar, both of whom have MRAP production lines that are closing out, and substantial military truck production lines that continue to run.

Jan 15/09: Force Protection, Inc. and General Dynamics Land Systems Inc.’s Force Dynamics, LLC joint venture has focused on delivering Cougar MRAP vehicles, but Force Protection’s Cheetah vehicle had been excluded – until now. The joint venture announces that it has submitted the Cheetah for the U.S. Army’s MRAP All Terrain Vehicle (M-ATV) solicitation.

The Cheetah began development in 2005 has completed Force Protection-sponsored blast testing at the Aberdeen Proving Grounds, MD, and initial mobility and durability testing at the Nevada Automotive Test Center. It has undergone a range of enhancements since it was first developed, including the addition of independent suspension. Force Protection is commencing low-rate production at Force Protection’s Ladson, SC plant.

Jan 9/09: Oshkosh Corporation submits its M-ATV proposal, based on the combat-proven Medium Tactical Vehicle Replacement (MTVR) medium truck chassis. The firm has produced about 10,000 of these trucks for the US Marine Corps, which have been deployed all over the world. Oshkosh release.

Nov 14/08: The US government issues a pre-solitication notice for a subsidiary competition called M-ATV, essentially an “MRAP Lite” bridge buy to the JLTV. FBO pre-solicitation #W56HZV-09-R-0115 states a buy that begins an an expected order of just 2,080 vehicles, but could reach up to 10,000.

M-ATV’s top weight is just 12.5 tons empty, which is heavier than a Hummer or JLTV, but lighter than an MRAP. Even so, the RFP still demands significant protection against both conventional and EFP land mines. A draft issued on Nov 25/08 stated that M-ATV would receive the same top-priority DX production rating employed by the original MRAP program, adding that the first vehicles are expected to be fielded in the fall of 2009.

M-ATV pre-solicitation

Additional Readings

The C-130J: New Hercules & Old Bottlenecks

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C130J-30 Australian Flares

RAAF C-130J-30, flares
(click to view full)

The C-130 Hercules remains one of the longest-running aerospace manufacturing programs of all time. Since 1956, over 40 models and variants have served as the tactical airlift backbone for over 50 nations. The C-130J looks similar, but the number of changes almost makes it a new aircraft. Those changes also created issues; the program has been the focus of a great deal of controversy in America – and even of a full program restructuring in 2006. Some early concerns from critics were put to rest when the C-130J demonstrated in-theater performance on the front lines that was a major improvement over its C-130E/H predecessors. A valid follow-on question might be: does it break the bottleneck limitations that have hobbled a number of multi-billion dollar US Army vehicle development programs?

C-130J customers now include Australia, Britain, Canada, Denmark, India, Israel, Iraq, Italy, Kuwait, Norway, Oman, Qatar, Saudi Arabia, South Korea, Tunisia, and the United States. American C-130J purchases are taking place under both annual budgets and supplemental wartime funding, in order to replace tactical transport and special forces fleets that are flying old aircraft and in dire need of major repairs. This DID FOCUS Article describes the C-130J, examines the bottleneck issue, covers global developments for the C-130J program, and looks at present and emerging competitors.

The (Private) Labors of Hercules: the C-130J Family

C-130J

C-130J Hercules
(click to view full)

Most American planes rely on their huge home market as their base, then seek exports. The privately-developed C-130J “Super Hercules” was different. Australia, Britain, Denmark, and Italy were all ahead of the curve, and have been operating this heavily redesigned upgrade of the popular C-130 Hercules transport aircraft for several years. By the time the C-130J finally reached “initial operating capability” for the US military late in 2006, these faster-moving foreign customers were already banding together to create a common upgrade set for their serving fleets. A number of variants are currently flying in transport (C-130J), stretched transport (C-130J-30), aerial broadcaster (EC-130J), coast guard patrol (HC-130J), aerial tanker (KC-130J), special forces (MC-130J), and even hurricane hunter weather aircraft (WC-130J).

The C-130J looks a lot like its predecessors, except for the new 6-bladed Dowty propeller. In reality, a number of changes have been made to its construction and components, and its internal systems are almost wholly new. Unlike most defense programs, however, the C-130J was not a government contract. Lockheed Martin spent almost $1 billion of its own funds developing the update, then began selling it in the USA and abroad.

Base Platform: The C-130J

Super Hercules Promo
click to play video

The C-130J’s improvements are mostly clustered around 2 key characteristics: performance, and operational costs. Instead of Rolls Royce 4,600 shp T56 Series III turboprop engines, it uses lighter Rolls-Royce AE2100D3 engines, coupled with a 6-blade Dowty R-391 propeller system made of composite materials. The overall system generates 29% more thrust, while increasing fuel efficiency by 15% and offering improved reliability and maintenance. Compared to the 1960s-era C-130E (note: there was an intermediate C-130H version), maximum speed is up 21%, climb-to-altitude time is down 50%, cruising altitude is 40% higher, and range is about 40% longer.

The enhanced capacity of the “J” variant is especially noteworthy in hot climates and/or high altitude operations, where the new plane can deliver 40% better payload/range performance than earlier versions. US experience in places like Afghanistan and Iraq indicates that as many as 3 C-130H models may be required to do the job of 1 C-130J in these “hot and high” conditions.

C-130J Cockpit

C-130J Cockpit
(click to view full)

The C 130J only requires 2-3 crew members for most missions instead of 4, and avionics have been changed to incorporate more advanced capabilities into the night-vision-system compatible “glass cockpit” (computer screens, not dials) and heads-up display. A pair of mission computers and 2 backup bus interface units provide dual redundancy. Equally important, they host an integrated diagnostics system to assist with maintenance and reduce long-term ownership costs.

The interior of the C-130J has also seen a number of improvements, simplifying and automating key cargo tasks. An automated airdrop system, for instance, delivers parachute loads more precisely. These kinds of additions have dropped the crew required for airdrops from 4 to 2 (pilot, co-pilot). In addition, innovations such as flip-over rollers allow loaders to reconfigure the cargo area in about 5 minutes instead of the traditional 25, getting planes out of airstrips quickly and maximizing overall loading/unloading efficiency during larger operations.

An optional dorsal aerial refueling system can extend the C-130J’s range significantly, while optional aerial taker kits can convert the C-130J into a flying gas station that offloads fuel faster than previous KC-130 versions, and can handle both helicopters and jets due to its range of flight speeds.

Finally, the C-130J Maintenance and Aircrew Training System (MATS) is designed to complement the C-130J, adding a high-tech simulation angle to both flying and maintenance training.

The worldwide fleet of C-130Js exceeded 355,000 flight hours As of August 3/07.

C-130J vs C-130J-30

C-130J vs. C-130J-30
via CASR
(click to view full)

The stretched C-130J-30 adds 15 feet of fuselage length over its C-130J counterpart, most of which is placed forward of the wing as the plane stretches from 97’9″ (29.3 m) to 112’9″ (34.69 m). The extra cargo space allows it to add adds 2 standard pallets (to 8), 23 litters (to 97), 8 CDS bundles (to 24), 36 combat troops (to 128), or 28 paratroopers (to 92) over C-130H/J models, and the aircraft’s maximum weight increases by 9,000 pounds (to 164,000 pounds/ 74,393 kg).

Maximum allowable cargo payload rises by a ton over the C-130J, from 42,000 pounds to 44,000 pounds/ 19,958 kg); the 36,000 pound maximum normal C-130J-30 payload is 2,000 pounds higher than the C-130J, but 500 pounds lower than the C-130H’s 36,500 pounds. Even so, the extra space comes in handy. C-130J-30s can carry 33% more pallets of equipment or supplies, 39% more combat troops, 31% more paratroopers, or 44% more aeromedical evacuation litters than previous unstretched Hercules versions. The stretched C-130J-30 also shares the C-130J’s ability to use much more of its theoretical cargo capacity in hot or high altitude environments than previous C-130 versions.

In exchange, the stretched C-130J-30 suffers a speed drop of 7 mph (410 mph at 22,000 feet) vs. the C-130J, a 2,000 foot lower ceiling (26,000 feet with full payload), and maximum range at full payload that falls by 115 miles to 1,956 miles. It does outshine the smaller C-130J when carrying only 35,000 pounds of cargo, however: its 2,417 miles is a 576 mile increase over the C-130J, and a 921 mile increase over the C-130H.

Note that except for maximum normal payload, all of the C-130J’s figures remain significantly better than the C-130H, with statistics of 366 mph cruise speed at 22,000 feet, a 23,000 foot ceiling, and range at maximum normal payload of 1,208 miles.

C-130J Variants

The C-130J Family

As one might imagine, Special Forces variants are undergoing the most change, but the platform’s versatility is also pushing Lockheed Martin toward an advanced naval variant.

AC-130J “Ghostrider”. This new gunship will be based on the MC-130J, but it won’t carry hose-and-drogue refueling pods. It will have a 400 Amp power supply, added defensive systems, more surveillance sensors, terrain-following radar, and a Precision Strike Package (PSP).

The PSP includes a side-firing 30mm GAU-23A chain gun, wing-mounted GBU-39 GPS-guided SDB-I bombs, and laser-guided AGM-176 Griffin missiles launched from a “Gunslinger” attachment on the rear cargo door. It may eventually add a side-firing 105mm howitzer like existing AFSOC AC-130H/Us, and AGM-114 Hellfire missiles like the USMC’s KC-130J Harvest Hawks, but those aren’t currently funded. These weapons will be controlled from a dual-console Mission Operator Pallet in the cargo bay, which will include multiple video, data, and communication links.

Ghostrider surveillance equipment will include 2 day/night surveillance and targeting pods and a ground-looking synthetic aperture radar pod, tied into the pilot’s helmet-mounted display. Defensive systems will include the AN/ALR-56M radar warning receiver, AN/AAR-47(V)2 missile warning system, and AN/ALE-47 countermeasures dispensing system, along with standard options like fuel tank foam, system redundancy, and some armoring.

One sore point is its comparative lack of armor compared to the AC-130H/U, with no armoring for the Mission Operator Pallet and just 7.62mm level protection elsewhere. Most AC-130s brought down in Vietnam were killed by 37mm guns.

HC/MC-130J Increment 1. Modifications include additional defensive countermeasure dispensers, high-altitude ramp and door hydraulics, a 4th flight deck crew member station, an extra intercom panel and 60-Hertz electrical outlets in the cargo compartment.

HC/MC-130J Increment 2. Includes increased 28-volt direct current internal power capacity, crash-worthy loadmaster scanner-position seats, and provisions for Large Aircraft Infrared Countermeasures defensive systems. This is as high as the HC-130J Combat King IIs are expected to go, though they’ll also receive a T-1 communications modification with a Specialized Automated Mission Suite/Enhanced Situational Awareness system (SAMS/ESA: SADL data link, High Power Waveform, and Air Force Tactical Radio System-Ruggedized), Blue Force Tracker, and the Joint Precision Airdrop System.

HC/MC-130J Increment 3. Includes a 400 Amp power supply, dual special mission processors, and a secure file server. MC-130J Commando IIs will be improved to Increment 3.

SC-130J Sea Herc

SC-130J MPRA. A proposed maritime patrol and reconnaissance aircraft, created by moving a number of P-3 Orion systems onto and into the C-130J. A Magnetic Anomaly Detector boom is installed in the tail for submarine detection, along with a sonobuoy storage pallet and 2 rotary launchers in the rear interior. A day/night surveillance turret goes under the nose, a 360 maritime radar is mounted under the fuselage, and ESM electronics for pinpointing and geolocating radars, communications, etc. are mounted via on wingtip pods and fore and aft fuselage points. A set of roll-in console modules would contain the necessary electronics and screens to manage it all.

Countries that wanted to go beyond surveillance would push further development to add wing hardpoints for torpedoes and missiles, and/or a weapons bay and torpedo racks in the front fuselage.

C-130J operator Britain is Lockheed Martin’s biggest SC-130J target, and the plane’s flexibility could appeal to others who see the value in fleet commonality and good mid-range performance, with easier upgradeability than standard MPAs. The downside is that the C-130J is designed for short-field performance first, and efficient cruising operation second. That will make it expensive to operate compared to smaller twin-engine competitors, which are typically derived from commercial light cargo and passenger aircraft. The Airbus ATR-72 MPA is an example of a larger competitor that also follows this pattern; ATRs have won significant share in the mid-range regional airline market on the strength of their operating efficiency.

The Value of Variants

Griffin missile

KC-130J’s “gunslinger”
(click to view full)

These variants and kits give the C-130J an edge in the global market, and will help Lockheed Martin retain that edge as the 20-ton tactical transport market starts to get crowded in 2020 or so. The type’s strong Special Forces niche has already helped to close orders with export clients like India, who could easily have chosen additional orders of plane types already in its fleet (AN-32, IL-76). The second big edge for the platform is a related niche: multi-role armed transports that can deliver troops and supplies, then provide close-air support for counterinsurgency fights. The KC-130J’s Harvest HAWK kits, and C-130H-derived MC-130W Dragon Spear, offer prospective customers an important set of clip-on capabilities that none of its major competitors (A400M, KC-390, MRTA) are even designing, let alone fielding. The SC-130J maritime patrol option could become a similar kind of selling point.

Those “ecosystem strengths” are going to become more important in future. The C-130XJ, unveiled in December 2011 at the Credit Suisse aerospace and defense conference in New York, NY, may not offer enough savings by itself to prompt orders from target customers like South Africa. A cheaper base aircraft, plus existing modifications available on the market, is more appealing. Likewise, the C-130NG could sell among existing C-130J customers, but its changes by themselves might still leave it lagging behind the price of low-cost turboprop options like China’s Y-9, behind the performance of new jet-powered rivals like Embraer’s multinational KC-390 and HAL/Irkut’s MRTA, and very much behind the capacity of Airbus’ larger A400M.

The existence of clip-on kits and proven specialty variants may have to sell it, instead. Especially if the C-130NG also fails to resolve the biggest limitation in today’s medium tactical transport field…

Turbulent Flight: The C-130J Program

WC-130Js

WC-130Js
(click to view full)

The privately-developed Hercules variant has been the subject of heavy criticism and a 2005 near-death budget experience, followed by its reinstatement by Defense Secretary Rumsfeld on the stated grounds that canceling the contract would be almost as expensive as completing it – though a later government report established that its cancellation costs were wildly overstated.

In order to comply with the FY 2006 National Defense Authorization Act, however,Air Force Print News reported that the C-130J contract was converted from the existing commercial item procurement to a traditional military procurement in FY 2006. In technical terms, it was converted from a Federal Acquisition Regulation Part 12 to an FAR Part 15 contract, which includes much more extensive Congressional oversight and cost reporting requirements. In bottom line terms, this involved repricing 39 aircraft, resulting in net savings anywhere from $170-245 million (reports vary). Under the restructured contract, the Air Force said Lockheed cut the program cost by 8% for the remaining 26 Air Force C-130Js, and nearly 12% for 13 Marine KC-130Js.

The Wall Street Journal reported this as a decision by Lockheed Martin to cut its profit margins on the plane, after investing $1 billion in private funds to develop it. Lockheed spokesman Tom Jurkowsky was quoted as saying that “national defense outweighs the continued recovery of funds we invested in its development.” It’s widely suspected in reports from Associated Press et. al. that direct criticism of the FAR Part 12 contract by Sen. John McCain [R-AZ] played a role as well.

Since FY 2006, American C-130J orders have continued, and the aircraft has continued to expand its export successes as well. C-130J aircraft are now flown and/or under contract by the USAF and Air National Guard, US Marines, and US Coast Guard; and by Australia, Britain, Canada, Denmark, India, Israel, Italy, Iraq, Kuwait, Norway, Oman, Qatar, Saudi Arabia, South Korea, and Tunisia. DSCA requests that have yet to become publicly-announced contracts include Mexico (2012), Libya (2013), and Brunei (2014).

According to official Pentagon documents, the C-130J’s past and planned American budget breakdowns include:

US C-130J Budgets

Note that each year’s procurement budget almost always includes advance “long-lead time material” orders for the next fiscal year. That way, once the main contract is issued, construction isn’t delayed by long waits for predictable items.

The C-130J and the 20-ton Bottleneck

C-130J GR4s Jaguars Britain

RAF C-130J & friends
(click to view full)

The C-130J offers a genuine improvement over past versions of the Hercules, especially in hot and/or high-altitude environments where all aircraft lose lift and carrying capacity. It has proven these capabilities during deployments to Iraq and Afghanistan, where its additional reserves of power have come in very handy on the front lines.

On the other hand, the ability to fit into tactical transports is a very common requirement and benchmark for ground systems, including armored personnel carriers. Billions have been spent on R&D for the wheeled Stryker armored vehicle family, and for the USA’s $160+ billion Future Combat Systems MGV armored vehicle family. Both vehicle families were sold as options that would fit into US tactical transports, in order to meet the military’s timeframe goals for deploying units to crisis situations. Both projects failed to meet their goals after spending billions in R&D, leaving the USA’s expensive C-17 fleet overworked, and achievement of the USA’s strategic deployability goals unlikely.

Unlike the pending Airbus A400M, therefore, which offers a larger interior and a 33-35 ton vehicle capacity, the C-130J doesn’t solve the sub-survivable 20-ton armored vehicle limit that has stymied multiple US armored vehicle programs. As such, it represents an improvement that fails to address US tactical airlift’s key bottleneck limitation. Meanwhile, reports from the USAF indicate that C-130Js are often flying with very little weight and/or small cargo, because the demands of counterinsurgency airlift lead to more and smaller requests from a number of front line sources.

The C-130J thus finds itself in the odd position of offering capabilities that are both too great for many tactical needs, while being too small to meet important American strategic goals. Even Special Forces worry that future air defense threats will make the C-130 non-survivable in future gunship and insertion roles.

A400M Desert Cargo Drop Concept

A400M
(click to view full)

That’s the bad news. On the other hand, its major competitor the Airbus A400M went through major delays and contract re-negotiation in System Design & Development, and has a production backlog of over 180 aircraft as deliveries are beginning. Future competitors like the Indo-Russian MRTA, and Embraer’s multinational KC-390 are currently in even earlier R&D stages. Which means that any nations needing to replenish a 20+ ton tactical airlift fleet any time soon are limited to a choice of buying the C-130J, or purchasing old designs like Russia’s AN-12 or China’s Y-8 aircraft.

As the A400M becomes available, and the 20-ton segment begins to crowd with new offerings, the C-130J will face a very different competitive environment. Without major American C-130J buys, or establishment of the C-130J as a market leader in key segments like Special Operations, recouping its $1 billion investment would have been challenging for Lockheed Martin. Fortunately for the firm, they’ve made considerable progress toward both of these goals.

Contracts and Key Events

C-130 SIGINT

C-130J: SIGINT roll-on
(click to view full)

The USA’s JMATS contracts for C-130J simulators and training are a critical but separate component, and are covered in their own article. International customers aren’t part of JMATS, so their arrangements may be covered here.

DID has covered C-130J buys in Canada, India, Israel, Iraq, and Norway; and the UAE’s potential buy, as dedicated articles. Important milestones from those purchases may also appear here.

DID also has a separate article covering training and simulators, under the MATS, JMATS, and JMATS-II programs.

Unless otherwise noted, all contracts are issued by the Headquarters Air Force Material Command (AFMC) in Wright Patterson AFB, OH; and the contractor is Lockheed Martin Corporation in Marietta, GA. Note that coverage is complete only from Jan 1/06 forward.

FY 2016 – 2019

Requests: Denmark.

Kuwaiti KC-130J delivery

Kuwaiti KC-130J
(click to view full)
January 29/19: Norway The Air Force Lifecycle Management Center awarded Lockheed Martin Aeronautics with a $33.7 million ceiling requirements contract for C-130J long-term sustainment support for the Royal Norwegian Air Force. The company will provide the Royal Norwegian Air Force with return and repair support, spares support, engineering support, and in-country representative support for their C-130J aircraft platform. The C-130J Super Hercules is a four-engine turboprop military transport aircraft. It is the newest model of the Hercules and the only one still in production. Lockheed Martin received a contract from the U.S. government in November 2007 for the purchase of four C-130J Super Hercules airlifters, plus initial spares and training, through the Foreign Military Sales program. The contractor delivered Norway’s first C-130J in November 2008 and its second in April 2009. Work for the current contract will take place in Marietta, Georgia as well as Gardermoen Air Station, Norway and is scheduled to be completed by the end of the year.

November 15/18: Bahrain The Royal Bahraini Air Force is welcoming its first of two ex-UK Royal Air Force C-130Js. The surplus aircraft were acquired via a government-to-government contract. The 19 year old transport aircraft then underwent an excessive overhaul and maintenance process executed by Marshall Aerospace and Defence Group at its Cambridge airport site. The C-130 Hercules remains one of the longest-running aerospace manufacturing programs of all time. The J variant reached its IOC with the US military in 2006 and features a number of key improvements that enhance performance and reduce overall operating costs. Matthew Harvey, International Sales Director Military Aerospace for Marshall Aerospace and Defence Group commented: “Delivery of this aircraft sees the first Government to Government transfer of a C-130J and the Kingdom of Bahrain enter the C-130 community as a new operator – we support more than 15 countries on the C-130 platform and the capability it delivers is proven. We look forward to continuing to support the Kingdom of Bahrain.”

September 28/18: German purchase The German parliament is green-lighting the acquisition of six C-130J-30 transport aircraft. The Luftwaffe will spend about $1.14 billion on a package that includes the planes, spare parts, training and technical maintenance for the first three years of service. The German Air Force will use these aircraft to conduct airlift, air refueling, and air drop missions as part of a French-German allied squadron based in Evreux, France. This common air transport squadron will have unrestricted exchange of aircraft, air crews, and maintainers, as well as technical and logistical support based on a common pool of spare parts and a common service support contract.

August 3/18: Trouble in India Jane’s reports that Lockheed Martin is currently is co-operating with the Indian Ministry of Defense to discharge defense offset obligations linked to its sales of C-130J-30 Hercules transport aircraft to the Indian Air Force (IAF). The comments follow media reports in India that the MoD has cashed in part of a bank guarantee from Lockheed Martin in relation to a fine linked to an alleged breach of offset obligations tied to the C-130J program. The offset package under discussion was linked to the US government’s sale of a second batch of six C-130Js announced in 2013, which was costed at $1.1 billion. The IAF acquired an initial batch of six aircraft in 2007 for $962 million, although Lockheed Martin’s offset obligations linked to this program have already been met. Sales of both batches of C-130Js were conducted under the US Foreign Military Sales route.

July 31/18: Wing-station Sierra Nevada Corp. is being contracted to support the KC-130J tanker aircraft platform. The awarded $10.8 million cost-plus-fixed-fee modification provides for the engineering and manufacturing of an outer wing station-430 to be installed on the aircraft. The KC-130J is a variant of the combat-proven C-130J and is used by the operating forces for aerial refueling, ground refueling, tactical transportation of personnel or cargo, and logistic support missions. The outer wing station, also known as rainbow panels are attached to the center wing and provide the aircraft with lift. The outer wing run from station 0 to 576. Work will be performed in Centennial, Colorado and Sparks, Nevada, and is scheduled for completion in July 2019.

July 19/18: Support for Kuwait The government of Kuwait is set to receive support for its fleet of tanker aircraft as part of a US foreign military sale. The deal is valued at $8.4 million and provides for logistics, supply and maintenance support for three KC-130J aircraft. The KC-130J is a multi-role, medium-sized fixed-wing aerial refueling aircraft manufactured by Lockheed Martin, it essentially is a very advanced derivative of the standard C-130J. The tanker aircraft carries 92 ground troops or 64 paratroopers and equipment in its tactical transport role. It can also be configured as a MEDEVAC aircraft accommodating 74 patients on stretchers, and their accompaniments. In May 2010, the US Government placed a $245m foreign military sales contract with Lockheed Martin for the delivery of three KC-130J aircraft to Kuwait Air Force. The first aircraft was delivered in August 2014. Work will be performed at Abdullah Al-Mubarak Air Base, Kuwait, and is expected to be completed in August 2019.

June 26/18: Support for Iraq The Iraqi Air Force is set to receive another 5-year sustainment package in support for its fleet of C-130J transport aircraft as part of a US foreign military sale. Lockheed Martin will support the government of Iraq with contractor logistics support, technical assistance and logistics, to include aircraft and aerospace ground equipment, spares, repairs and familiarization training on the transport aircraft. The deal is valued at $86,7 million. The C-130 Hercules remains one of the longest-running aerospace manufacturing programs of all time. Since 1956, over 40 models and variants have served as the tactical airlift backbone for over 50 nations. The C-130J looks similar, but the number of changes almost makes it a new aircraft. The C-130J Hercules was an early player in Iraq’s rebuilt air force, which remains small and focused on transport and surveillance missions. Work will be performed at Martyr Mohammed Ala Air Base, Iraq, and is expected to be completed by June 30, 2022.

June 11/18: US-surplus goes to Ethopia Ethiopia will be the next country to have a C-130 aircraft in its inventory. The transport plane was handed over on behalf of the United States Government US Ambassador Michael Raynor. The C-130 Hercules remains one of the longest-running aerospace manufacturing programs of all time. Since 1956, over 40 models and variants have served as the tactical airlift backbone for over 50 nations. The C-130 Hercules primarily performs the tactical portion of the airlift mission. The aircraft is capable of operating from rough, dirt strips and is the prime transport for airdropping troops and equipment into hostile areas. The C-130 will further enhance Ethiopia’s capacity to play a vital role in regional peacekeeping missions, enabling Ethiopia to move humanitarian supplies where they are needed in a timely manner and protect the lives of civilians in conflict areas.

May 16/18: UK-suplus goes to Bangladesh Jane’s reports that Bangladesh is set to receive two C-130J transport aircraft. The country will receive the Hercules from a UK surplus and has already awarded a multi-year support contract to the Marshall Aerospace and Defence Group. This multi-year contract will see Marshall Aerospace and Defence Group deliver a total support solution to the Bangladesh Air Force C-130J covering aircraft maintenance, logistics support including the provision of spare parts and ground support equipment for establishing local capabilities, as well as engineering services to ensure the effective operation of the fleet. The aircraft give the Asian nation better airlift and MEDEVAC capabilities, enabling the Bangladeshi Air Force to carry out tasks within the country and overseas in support of UN missions.

May 7/18: The C-130J flies to Germany The Defense Security Cooperation Agency announced that Germany is set to buy six planes of the Type C-130. The deal provides for the acquisition of three C-130J-30 and three KC-130J aircraft for an estimated cost of $1.4 billion. The aircraft will be equipped with Rolls Royce AE-2100D turboprop engines, a Link-16 MIDS Terminal, an AN/ALE 47 Electronic Countermeasure Dispenser, an AN/AAR-47A(V)2 Missile Warning System and several other packages allowing for Friend or Foe identification and secure communications, among others. The delivery of the aircrafts will increase the airlift, air refueling, and air drop capabilities of the German Air Force. Providing these capabilities to the German Air Force will greatly increase interoperability between the U.S. Air Force and the German Air Force as well as other NATO allies. The German Air Force will use these aircraft to conduct airlift, air refueling, and air drop missions as part of a French-German allied squadron based in Evreux, France. The approval comes as the aircraft’s larger European competitor, Airbus Defense & Space’s A400M transport aircraft, has struggled with production issues and has ramped down its delivery rate. The deal is part of the US government foreign policy and national security strategy that helps to improve the security of a NATO ally and therefore strengthening the alliance and the region as a whole. The prime contractor will be Lockheed Martin, Ft Worth, TX.

February 26/18: Gun issues/Software fix Issues concerning the 30mm GAU-23/A cannon on the AC-130J Ghostrider gunship have been put down to software issues, after testers identified problems such as recentering the cannon after being fired last month. Speaking to reporters, the head of US Air Force Special Operations Command, Lt. Gen. Brad Webb, said he was confident that the problems could be fixed with software patches. “Do we have software issues we need to address? Sure, but the testing continues forward,” he said, adding that news surrounding the snafu has been largely overblown.

January 19/18: Upgraded H-models—Testing The first upgraded C-130H arrived at Eglin Air Force Base on January 11 to begin testing. Operated by the Wyoming Air National Guard’s 153rd Airlift Wing, testing will continue for the next several months, with the evaluations aimed at collecting data to confirm the increased fuel efficiency, reliability and overall performance improvements gained from the new propellers and upgraded engines. According to the Air Force Life Cycle Management Center, the upgrades will give the C-130H’s a shorter take-off roll, improved climb, quieter operations, and lower operating and support costs. The Wyoming Air National Guard was chosen specifically to receive the C-130H because of its involvement in the initial testing with the new systems in 2008, when the Air Force explored the idea of upgrading the H-model.

January 17/18: Induction-France Monday saw the French Armed Forces officially induct its first C-130J Super Hercules turboprop aircraft into service with Armed Forces Minister Florence Parly acting as guest-of-honor, the aircraft’s manufacturer Lockheed Martin has announced. A total of two C-130J-30 airlifters and two KC-130J aerial refuelers have been ordered by Paris, and will join the Armée de l’Air’s 62st Transport Wing based out of Orléans-Bricy Air Base. The model to be inducted was a C-130J-30 transport variant, and France is the 17th country to choose the C-130J for its airlift missions.

January 4/18: FMS Deliveries-Support France finished 2017 with the delivery of its first C-130J tactical transport aircraft on December 22, Flight Global reports. Touching down at Orléans air base, its second transporter will follow later this year, while a pair of KC-130J tanker/transport variants will follow in 2019. Meanwhile, UK firm Marshall Aerospace and Defence Group received a contract to provide engineering services for the French air force’s 14-strong fleet of C-130H transports. While the value of the support deal was not disclosed, the agreement will “ensure the delivery of support to the French air force C-130H aircraft to enable improved availability,” and will be “followed by four years of full service delivery, with two additional option periods,” the firm added.

November 29/17: Contracts-Training Lockheed Martin has announced six contracts totalling almost $200 million, to improve training for C-130 airmen and operators around the world. The contracts are for: Five new C-130J weapon system trainers for the Air Force Special Operations Command (AFSOC); A new, reconfigurable C-130J weapon system trainer for the Air National Guard at Quonset Point Reserve Base in Rhode Island; Four new KC-130J observer trainers for the US Marine Corps based at Cherry Point, North Carolina; Miramar, Florida; Ft. Worth, Texas and Iwakuni, Japan, and obtained through the Naval Air Systems Command (NAVAIR); Upgrades the two AMC C-130J fuselage trainers at Little Rock Air Force Base, Arkansas, as well as two visual systems on the flight simulators located at Dyess Air Force Base, Texas and Ramstein Air Force Base, Germany. Awarded under Air Mobility Command (AMC) Obsolescence Phase-3; Upgrades 13 existing AMC trainers at Air Force Bases throughout the US and Europe under Air Mobility Command (AMC) Obsolescence Phase-4; and a one-year technical support contract to assist the USAF with conducting analyses for common architectures across various simulator elements. Completion of contracts, will be completed up until mid-2020 at the latest.

September 22/17: The US Air Force’s (USAF) newest gunship, the AC-130J Ghostriderwill be declared operational later this month. However, the aircraft will not be combat ready for another two years as the USAF Special Operations Command is behind in training operators. The new configuration has taken the refuelling pods out of an existing MC-130J, replacing them with weapons racks outfitted with precision strike packages. Armaments found on the Block 10 AC-130J configuration includes an internal 30mm gun, GPS-guided small diameter bombs and laser-guided missiles that will launch from the rear cargo door, while the Block 20 adds a 105mm cannon and large aircraft infrared countermeasures. Future updates include the addition of wing-mounted Lockheed AGM-114 Hellfire air-to-surface missiles and radio-frequency countermeasures. A number will have the 30mm gun replaced with a high-energy laser.

July 14/17: US Special Operations Command’s C-130J aircraft are scheduled to receive new electronic warfare systems aimed to enhance the aircrafts’ survivability equipment to detect, identify, locate, deny, degrade, disrupt and defeat various threats. BAE Systems will conduct the work, installing its Radio Frequency Countermeasure (RFCM) system—designed to be integrated on the USAF’s AC-130J Ghostrider and MC-130J Commando II aircraft—over the next 30 months in a $67 million contract modification. The contract’s total value, including all options, is expected to exceed $300 million.

June 23/17: Lockheed Martin have unveiled their C-130J-SOF Super Hercules—a new variant configured specifically for special operations use—at the Paris Air Show. The aircraft can conduct intelligence, surveillance and reconnaissance missions, psychological operations, refueling and resupply missions, as well as infiltration and exfiltration of special operations forces. It can also be equipped with Lockheed’s AGM-114 Hellfire air-to-surface missiles and a 30mm cannon to allow for participation in armed overwatch missions of ground troops. This is the tenth variant of the C-130J, flown by 17 nations.

May 12/17: The US Navy has awarded Rolls Royce a $78.7 million contractexternal link to provide logistical and engineering support for originally manufactured engines on the KC-130J tanker aircraft. Under the contract, aircraft in use by the US Marine Corp as well as the government of Kuwait will be affected. The work will primarily be completed in Indianapolis, with smaller contracts spread through other states, as well as Japan and Kuwait. The project is expected to be completed by May 2022.

February 15/17: German initiatives to deepen defensive ties with its neighbors continues as it moves forward with a plan set up a joint fleet of Lockheed Martin Corp C-130J transport planes with France and join a Netherlands-led fleet of Airbus A330 tanker planes. The plans join other collaborative agreements with Norway, Romania and the Czech Republic, and come at a time when NATO members face increasing pressure from the United States to spend more for their own military and reach NATO’s target of devoting 2 percent of gross domestic product to defense spending.

January 19/17: The Israeli Air Force has tested a new self-protection system on its Lockheed Martin C-130Js to protect from surface-to-air missiles. Once equipped with the updated self-protection package, the air force’s new transporters will be able to operate in areas where terrorist groups have ready access to shoulder-launched heat-seeking missiles. At present, Israel operates four C-130Js, with plans to purchase three more.

December 5/16: Lockheed Martin has been contracted to supply two US government-configured C-130J-30 Super Hercules aircraft to France. Work on the $133.4 million deal is expected to be completed by August 2020. A stretched-out version of the C-130J, the Super Hercules acquisition comes as France tries to fill a cargo and refueling capability gap created by problems related to the development and delivery of the A400M by Airbus.

October 20/16: The fourth C-130J “Samson” tactical transporter has been delivered to Israel. Operated by the Israeli air force’s “Elephants” squadron, the aircraft has already been tested during aerial refuelling missions with a Boeing 707 tanker, and is currently testing its low-level flight capabilities using some Israeli-developed systems. Two more will be delivered by the end of the year.

October 6/16: A pooling initiative is to commence between the French and German defense ministries for the purchase and joint use of C-130J transport aircraft following the signing of a declaration of intent in Paris. Berlin announced plans to purchase between four and six of the aircraft from Lockheed Martin which would be added to those recently ordered by France. The move is part of a solution to fill a German cargo and transport aircraft capability gap caused by delays and limitations of the larger A400M from Airbus and the retirement of their older Transall cargo planes.

October 3/16: A decision on Germany’s small transport requirement is expected for later this fall. The winner will replace existing Transall aircraft, due to be retired in 2021, for missions that the new Airbus A400M could not perform due to its larger size. A likely candidate touted by Reuters is Lockheed Martin’s C-130J, which could be purchased and used jointly with France or bought second-hand from the UK.

August 30/16: Lockheed Martin is to provide five additional C-130J Super Hercules aircraft to the USAF. The $287 million modification contract is expected to be completed by April 2020. An update of the C-130 Hercules, the C-130J has attracted a wide number of interested customers, with orders received from at least 15 nations since induction in 1999. It’s expected that the company could see another 100 units produced for US and international customers.

August 22/16: Approval has been given for the Indian ministry of defense to procure one additional C-130J Super Hercules, adding to six recently ordered by New Delhi in a $1 billion deal. The new aircraft was earmarked to replace one that crashed during an exercise in 2014, resulting in the death of five crew members. Once delivered, the aircraft will most likely be based in West Bengal’s Panagarh, which has been slated to be the base of the Indian Air Force’s second C-130J hub.

Last week ended on an extremely good note for both Boeing and Lockheed Martin after the companies were awarded major multi-billion contracts by the USAF. For Boeing, an impressive $2.8 billion award was granted on Thursday as part of the low rate initial production of the KC-46A following the tanker’s Milestone C decision earlier this month. 19 aircraft will be produced alongside spare parts, engines and refueling pods. However, this was astronomically dwarfed on Friday when Lockheed Martin was handed a $10 billion deal for all future orders of the C-130J Super Hercules production program as well as any foreign military sales for the aircraft.

August 19/16: All 13 C-130Js operated by the Australian Defense Forces are now installed with the latest networked battlespace system. Engility’s Joint Range Extension (JRE) TDL system will see its first operational use during exercises at training ranges in the country’s Northern Territory. This marks the first time that a C-130 has integrated Link 16 with a loadmaster station on board.

July 7/16: A laser is to be mounted on the side of the AC-130J Ghostrider instead of on the gunship’s belly in order to increase its fielding time. While this will limit the area of coverage of the weapon, the Air Force Special Operations Command (AFSOC) believe they will still learn a lot about how to employ a laser in AFSOC missions. AFSOC chief Lt. Gen. Bradley Heithold is also aggressively pushing the schedule for the laser gunship and plans to field a testbed by 2020 saying “Let’s go simple, let’s shoot it off the left side and eventually it will evolve.”

June 7/16: According to Joseph Fountain, supervisory contract officer with Air Force Life Cycle Management Center’s Mobility Directorate, a multi-year contract has been signed with Lockheed Martin to procure 78 C-130J Super Hercules with the option to buy up to 83 over the next five years. Under the contract, the second multi-year deal for the C-130J, the Defense Department will save about $680 million and provide the Air Force, Navy and Coast Guard with important airlift capabilities. The contract also funds an affordability program in which Lockheed receives $35 million up front and agrees to $65 million in labor reductions over the life of the contract, which according to Fountain will allow the company to assemble the aircraft more efficiently.

May 13/16: A scheduled to be retired KC-130R Hercules has been transferred to the Chilean Air Force. The plane was delivered on May 2 after being sold to Chile via the foreign military sales (FMS) route. Prior to its transfer, the plane was part of the Test and Evaluation Squadron (VX) 20, at Patuxent River, Maryland as a test evaluation/range support platform.

An ambitious plan is being proposed by the USMC to convert all of its 79 KC-130J aerial refueling aircraft into gunships, equipped with the Harvest Hawk weapons system. The package will also be added to the service’s MV-22 Osprey tiltrotor fleets and will allow both aircraft multi-mission capabilities. For the V-22, the most obvious “Osprey Hawk” benefit is the much-improved strike capability, while the C-130J, would become a multi-mission craft, with a sensor ball allowing for route reconnaissance missions when needed.

May 11/16: South Korea is about to induct four modified C-130s into service. The program to upgrade the aircraft so that they can deploy special operation troops behind enemy lines has been delayed since 2007. Issues causing delays involved malfunctions including the land detection capabilities in multi-purpose radars on the aircraft. The planes will allow South Korean special forces to fly at low altitudes and drop special forces troops and supplies deep behind enemy lines such as North Korean nuclear and missile facilities.

February 3/16: French procurement agency DGA announced the finalizing of an order with Lockheed Martin for four C-130 aircraft. The models to be delivered are two standard C-130J transports, and two KC-130Js equipped for in-flight refueling of helicopters. While the exact figure of the deal is unknown, the core value of the deal is around $355 million, slightly more than the $340 million set aside in the revised multiyear defense budget for acquiring four C-130s. The orders will plug a growing capability gap in the French military caused by the Airbus A400M program. Development of the multi-purpose A400M has seen delays in delivery as Airbus looks to fix technical problems over inflight helicopter refueling capabilities, and for paratroopers to be able to jump from the side door.

January 29/16: Rolls-Royce Corp has been awarded two contracts by the DoD for a combined total of $153 million. The first will see the company supply twenty-four engines for Saudi Arabia’s C-130J Super Hercules aircraft in a foreign military sale worth $77 million. The engines will be delivered by the end of this year. Rolls will also supply C-130J propulsion system sustainment to the USAF in a deal worth $76 million. Due to be completed by this time next year, they will provide logistics support, program management support, engineering services, spares, and technical data for the system.

January 21/16: Pakistan’s C-130 fleet is set to get a series of upgrades with Rockwell Collins selected to carry out the work. The Pentagon awarded the company a $30 million contract to carry out the work including the design, manufacture, integration, training, provision of technical support during installation, and delivery of 11 C-130E model kits and five C-130B integrated avionics suites and kits to Pakistan. Furthermore, they are to develop, validate, and deliver consolidated B/E flight manual and associated checklists, and maintenance supplements required to operate, maintain, and sustain the PAF C-130 fleet. All work will be carried out in Islamabad, and will be completed by the end of 2020.

January 6/16: Northrop Grumman and BAE Systems have been selected to develop a new self-protection suite for Lockheed Martin’s AC-130J and MC-130J gunships. The two electronic super weights will equip the aircraft with next-generation radio frequency countermeasure (RFCM) systems that can “detect, disrupt and defeat” anti-aircraft weapons, radars and other threats that use electromagnetic signals. While the value of the contracts are worth $32.8 million and $20 million respectively, the potential earnings for both companies could rise to $400 million each if the eight potential follow-on contracts are activated. By 2021, the USAF is expected to have thirty-seven MC-130Js and thirty-two AC-130Js ready for combat duty.

January 5/16: France has confirmed that it is to buy four C130 Hercules transport planes from Lockheed Martin. Plans to procure that aircraft are said to have been in the works since May 2015, coinciding with the crashing of an Airbus A400M that month. France, along with several other European NATO members, are set to buy the European A400M, but production delays and technical errors have seen these governments become wary of the planned procurements. Deliveries of the C130s could start as early as 2017 and would see service in missions conducted by France in Syria.

January 4/16: Multi-year funding for orders of C-130 procurement by the Pentagon has been awarded to Lockheed Martin. The first thirty-two aircraft were ordered on December 30 in a deal worth $1 billion. Up to seventy-eight will be delivered by 2020 in contracts potentially worth $5.3 billion of the company. The total order will see the US Air Force receive thirty MC-130Js, thirteen HC-130Js and twenty-nine C-130J-30s. The Marine Corps will get six KC-130Js and the Coast Guard will have the option to buy five HC-130Js.

December 18/15: France is planning to purchase four brand new C-130Js after authorization was given from the French Defense Minister. The news comes as the option to purchase second-hand C-130s from the British RAF failed to get the green light. The deal is said to exceed the $357 million set aside for the acquisition, but the remaining funds will come from adjustments made to other portions of the budget. While it is unlikely that anything will be signed before early 2016, Paris is hoping to receive delivery of the aircraft as soon as possible. The order will fill France’s need for tactical transport and in flight fueling. Other European nations such as Germany and Sweden have been helping coalition air strikes in Syria by offering refueling and transport aircraft.

November 12/15: France is looking to buy four C-130J transport aircraft through the US’ Foreign Military Sales program, with the State Department approving the sale. Previous reports indicate that the sale could be intended to plug a gap in Airbus A400M delivery schedules to the French Air Force, with French officials meeting with Lockheed Martin in June. The French defense budget for FY16 includes the provision of $1.7 billion for four C-130s, with the FMS request running to $650 million, including communications and self-protection systems and support services.

Meanwhile, the US Air Force awarded Lockheed Martin a $968.7 million contract action modification for the production of 17 C-130J variants, including six C-130J-30, one HC-130J, nine MC-130J and one KC-130J aircraft. The Air Force and Lockheed Martin reached an agreement in October to fund a five-year deal for C-130Js, covering 83 aircraft for the Air Force, Marines and Coast Guard.

October 19/15: Lockheed Martin and the Air Force have reportedly reached an agreement on the acquisition of C-130J Hercules transport aircraft. The five-year contract will see 83 C-130Js delivered to the Air Force, Coast Guard and Marine Corps and is anticipated to be finalized by the end of this year. Lockheed Martin sunk nearly $1 billion into the development of the aircraft, with the type seeing significant export success; sixteen countries have purchased the C-130J, including Canada, India, Israel and Norway.

October 5/15: An Air Force C-130J transport aircraft came down in Jalalabad, Afghanistan early on Friday morning, killing the aircraft’s six crew members and five civilian contractors on board. The Taliban claim that they shot down the aircraft as it took off, with this assertion denied by the Air Force. The crash is the sixth loss of a C-130J to date and the second time the USAF has lost one of the aircraft; however this is the first time US service personnel have been killed in a C-130J crash.

October 1/15: Denmark is reportedly looking to buy a fifth C-130J transporter, rejecting the A400M in the process. Plans to buy the Airbus design were reportedly dropped on financial grounds, with operating costs deemed too high by the Danish defense ministry.

FY 2015

Requests: Brunei.

September 18/15: Air Force Special Operations Command is reported to be looking to acquire an expendable unmanned system capable of acting as remote sensors deployable from C-130 gunships. A Coyote UAV is currently being used as a concept-demonstrator, with a longer-term solution also reported to be underway. AFSOC also wants to see lasers incorporated into the gunship of the future, retaining some aging C-130s to use as test beds. The Air Force wants industry to come up with a solution for an electric-powered laser weapon to equip the AC-130J by the end of the decade, the first aircraft of which was delivered at the end of July.

July 29/15: The Air Force has reportedly retained some ageing C-130U Hercules aircraft for use as airborne laser testbed aircraft. Air Force Special Operations Command (AFSOC) plans to use the aircraft to test both offensive laser weapons and defensive lasers designed to act as less-than-lethal options. DARPA has been field testing the use of lasers against hostile projectiles, with the Air Force expecting to field airborne lasers on larger cargo aircraft models from 2021. However, the further development of these capabilities could be hamstrung by sequestration and a lack of political will.

March 24/15: The Air Force is adding one HC-130J to its original 2012 contract, at a cost of $72.7 million.

Oct 7/14: The US DSCA announces Brunei’s export request for 1 C-130J aircraft, 6 AE2100D3 turboprop engines (4 installed and 2 spares), Government Furnished Equipment, communication equipment, spare and repair parts, support and test equipment, publications and technical documentation, personnel training and training equipment, and other forms of US Government and contractor support.

The C-130J would become Brunei’s largest aircraft, far bigger than its 3 ordered CN-235MPA maritime patrol planes. why does such a tiny country need it? Not to haul the Sultan’s famous fleet of over 300 top-end cars, but:

“This proposed sale of a C-130J to Brunei will provide a critical capability to assist in Humanitarian Assistance and Disaster Relief missions. The aircraft will enable Brunei to provide aid and assistance in greater capacities to regional allies and partners in need. The aircraft will also provide the ability to execute maritime patrol missions and contribute to search and rescue missions in the region.”

The principal contractor will be Lockheed Martin-Aerospace in Marietta, GA, and the estimated cost is up to $343 million. That’s over 5x the standard flyaway price for a C-130J, a huge differential given that the notice that no additional contractors will be needed in Brunei. Perhaps they plan to perform long-term support elsewhere; it’s hard to think of another explanation if the notice’s facts are correct. Sources: US DSCA #14-37, “Brunei – C-130J Aircraft”.

DSCA request: Brunei (1 C-130J)

FY 2014

Orders: USA (7 SOCOM etc.), Saudi Arabia (2 KC-130J), India (6 C-130J-30), Israel (2 C-130J-30), Civil (10 LM-100J); Long-term engines supply contract; Indian crash; ROKAF deliveries done; AC-130J flies; DOT&E testing report.

C-130J at work
click for video

Sept 29/14: Engines. GE Aviation Systems (actually Dowty Propellers) in Sterling, VA receives a sole-source $20.6 million firm-fixed-price contract for 42 C-130J propellers (P/N 69703900) and spare parts. All funds are committed immediately using FY 2012-2014 USAF aircraft budgets, and funds from Foreign Military Sales – but the announcement doesn’t identify the foreign customers.

Work will be performed at Gloucester, UK and is expected to be complete by May 31/15. The USAF Life Cycle Management Center at Wright-Patterson AFB, OH manages the contract (SPE4A1-14-G-0009-RJ03).

Sept 29/14: Software. A $6.6 million contract modification to integrate system and Mission Computer (MC) software changes into SOCOM’s HC/MC-130J Increment 2 aircraft. All funds are committed immediately, using FY 2013 USAF RDT&E budgets.

Work will be performed at Marietta, GA, and is expected to be complete by March 31/17. Fiscal 2013 research, development, test and evaluation and procurement funds in the amount of $6,568,120 are being obligated at the time of award (FA8625-11-C-6597, PO 0277).

Sept 26/14: +7. A $413.2 million finalization for 1 HC-130J and 6 MV-130J aircraft, subsuming previous advance procurement funding into full production efforts. That works out to $59 million per aircraft, plus the cost of government-furnished equipment for these special forces planes. All funds are committed immediately, using FY 2012 & 2013 USAF aircraft budgets.

Work will be performed at Marietta, GA, and is expected to be complete by Nov 30/15 (FA8625-11-C-6597, PO 0239).

USA: HC-130J & 6 MC-130Js

Sept 26/14: Sensors. Raytheon in McKinney, TX receives an $18.3 million firm-fixed-price contract modification for 12 Multi-Spectral Targeting Systems (AN/AAS-54) and spare parts for the Air Force C-130 program. Short version: it’s for Special Forces HC/MC-130s. Long version: the AAS-54 combines long-range day and night cameras for high-altitude target acquisition, and adds tracking, range-finding, and laser designation for all tri-service and NATO laser-guided munitions. All funds are committed immediately, using FY 2012 & 2013 USAF aircraft budgets; $7.7 million will expire on Sept 30/14.

Work will be performed in McKinney, TX, and is expected to be complete by September 2016. The US Navy’s Naval Surface Warfare Center in Crane, Indiana manages the contract (N00164-12-G-JQ66).

Aug 6/14: FY15 long-lead. A $116.7 million firm-fixed-price contract modification to buy long lead parts for 14 FY 2015 C-130Js. All funds are committed immediately, using FY 2014 USAF advance procurement budgets.

Work will be performed at Marietta, GA, and is expected to be complete by June 30/15. The USAF Nuclear Weapons Center/WLNNC at Wright-Patterson AFB, OH (FA8625-14-C-6450, PO 0001).

July 23/14: Counter-fighter. Defensive tactics against enemy fighters isn’t the first thing you normally associate with a C-130, but a pair of 317th Airlift Group C-130Js had to do just that en route to Naval Air Station Fort Worth Joint Reserve Base, TX. The exercise demonstrated C-130J capabilities that will be used during the multinational fighter meet at Red Flag-Alaska.

Here’s how it worked: The loadmasters sat high in the flight decks of their aircraft, looking through a bubbled window in the ceiling. They communicated to the pilots, who reacted and maneuvered to delay the fighter pilot’s ability to locate and lock on the C-130Js. 39th AS assistant director of operations for tactics Maj. Aaron Webb described the tactics as “pretty effective,” adding that a casual observer “doesn’t expect a 130,000-pound cargo plane to be able to maneuver as nimbly as the J-model does.” Sources: USAF, “Dyess C-130Js successfully evade F-16”.

July 18/14: India. Lockheed Martin Aeronautics in Marietta, GA receives a maximum $564.7 million contract modification to to fund 6 more India foreign military sales C-130J-30s, field service representatives and 3 years of post-delivery support after the first aircraft delivery. $50.9 million of this contract is committed immediately, and this brings the total cumulative face value of the contract to $2.067 billion; but the contract itself applies to orders beyond India’s.

Work will be performed at Marietta, GA and is expected to be complete by April 30/20. Once all 6 planes are delivered, India’s fleet will rise to 11, given the March 2014 crash of KC3803. The USAF Life Cycle Management Center/WLNNC at Wright-Patterson AFB, OH manages the contract as India’s agent (FA8625-11-C-6597, PO 0273).

India: 6 C-130J-30

July 16/14: LM-100J sale. ASL Aviation Group in Dublin, Ireland signs a Letter of Intent with Lockheed Martin to order up to 10 LM-100J commercial freighters. Their Safair subsidiary in Johannesburg, South Africa currently operates 6 L-100-30 (C-130E/H) aircraft, but the LM-100J will be an entirely new type for their Air Contractors subsidiary in Dublin. Lockheed Martin adds:

“Engineering and detailed design of the LM-100J is currently underway. Assembly of the first aircraft will begin in 2015 and first flight of the LM-100J is expected by early 2017. Because much of the flight test done to civil certify the C-130J in the late 1990s will be directly applicable to the LM-100J, testing and certification of the newest Hercules variant is expected to take about twelve months.”

Which means deliveries can be expected in 2018, unless problems arise in testing. The firm sold 115 L-100s from 1964 through 1992, positioned to address the oversize cargo market and unimproved airfields. They’ve also been used for airdrops and humanitarian aid, VIP transport, aerial spraying, aerial firefighting, etc. Unfortunately, Lockheed acknowledges that legacy L-100s have higher direct operating costs relative to Russian An-12s, or even relative to 737 freighters when the 737’s special ground-handling cargo equipment is available. The LM-100J is intended to address that, while adding CNS/ATM compliance that will allow them to fly in civil airspace after 2015.

The firm predicts double-digit growth in the Latin American, African, and Middle Eastern air freight industries over the next decade, as a subset of overall 4% per year growth in the global market. Sources: Lockheed Martin Code One Magazine, “LM-100J: Airlifter For Hire” | Lockheed Martin, “ASL Aviation Group Signs Letter of Intent To Procure Lockheed Martin LM-100J Freighters”.

Civil: 10 LM-100Js

May 30/14: Korea. The ROKAF’s final 2 C-130J-30s fly out from Marietta, GA, to join their fellows in South Korea (q.v. Dec 2/10, March 27/14). Lockheed Martin is still working under an initial 2-year support and training program for the 4 planes, and is also involved with the ROKAF’s C-130H fleet. Sources: Lockheed Martin, “ROKAF Receives Additional C-130J Super Hercules Aircraft”.

Korea deliveries done

April 25/14: Extended Life. Lockheed Martin in Marietta, GA receives an initial $27.4 million firm-fixed-price contract for extended service life center wing boxes [DID: the section of the fuselage that connects to the wings] on 5 C-130J aircraft. Aging C-130E/H planes have received replacements; USAF C-130Js only began entering service in February 1999, but it’s the mileage that matters. Lockheed Martin would say only that replacement decisions are “based upon the service life of the part”, which can be shorter if a plane is subjected to heavy operational use. Meanwhile, the ESL wing boxes are equipping production line aircraft as well.

All funds are committed immediately, using FY 2013 budgets. Work will be performed at Marietta, GA, and is expected to be complete by Dec 30/16. This award is the result of a sole-source acquisition by the USAF Life Cycle Management Center/WLKCA at Robins AFB, GA (FA8504-14-C-0003).

March 28/14: Crash. An Indian Air Force C-130J-30 (tail #KC 3803) hits a hillock during low-level flight training, and crashes in a riverbed 116 km west of Gwailor. Everyone dies, including the 2nd-in-command of the 77 ‘Veiled Vipers’ squadron, Wing Commander Prashant Joshi, 2 pilots, and a trainee.

The C-130J was reportedly part of a 2-plane formation that had taken off from Agra. Sources: The Indian Express, “5 officers killed as IAF’s new showpiece Super Hercules crashes near Gwalior”.

Crash

March 27/14: Korea. The ROKAF takes delivery of 2 of its 4 ordered C-130J-30s (q.v. Dec 2/10), in a Marietta, GA ceremony. This makes them the plane’s 14th customer. Sources: Lockheed Martin, “Republic Of Korea Air Force Accepts First C-130J Super Hercules”.

March 6/14: Sensors. Raytheon in McKinney, TX receives a $10.1 million firm-fixed-price contract for 10 Multi-Spectral Targeting Systems, to be installed on AFSOC HC/MC-130Js.

All funds are committed immediately, using FY12 aircraft procurement budgets. Work will be performed in McKinney, TX and is expected to be complete by April 2015. There’s 1 set source for these, so this contract was not competitively procured per FAR 6.302-1. The US Naval Surface Warfare Center Crane Division in Crane, IN manages the contract (N00164-12-G-JQ66-0045).

March 4/14: FY15 Budget. The USAF and USN unveil their preliminary budget request briefings. They aren’t precise, but they do offer planned purchase numbers for key programs between FY 2014 – 2019. The C-130J program is still waiting for the full FY 2014 contract (q.v. Dec 6/13, Feb 12/14), but that budget introduced a multi-year contract (q.v. April 10/13), which makes cuts in FY 2015-2018 very difficult.

The USAF’s FY 2015 budget request involves 13 C-130Js (7 regular USAF, 2 MC-130J, 4 HC-130J), while the USMC plans to buy 1 KC-130J. The overall effect will drop US annual production from 17 in FY 2014 (6 C-130J, 1 KC-130J, 5 AC-130J gunships, 1 HC-130J, 4 MC-130J) to 14 in FY 2015, but steady exports should cushion that.

The USAF’s initial materials don’t delve beyond FY 2015, but the USMC plans to order another 5 KC-130Js from FY 2016 – 2019. They’ll finish the FY 2014-2018 deal 1 KC-130J short of their maximum, though, with only 6 planes bought, and make up the 7th in FY 2019. Sources: USN, PB15 Press Briefing [PDF] | USAF, Fiscal Year 2015 Budget Overview.

Feb 28/14: Support. Rolls-Royce Corp. in Indianapolis, IN receives a $54.3 million firm-fixed-price, indefinite-delivery/ indefinite-quantity contract for depot level repair of 50 KC-130 aircraft engines, propellers and other propulsion system components for the US Marine Corps (47 planes/ $50.2M / 92%) and the government of Kuwait (3 planes/ $4.1M/ 8%).

$24.5 million is committed immediately, using FY 2014 Navy O&M budgets. Work will be performed in Indianapolis, IN (92%), Al Mubarak, Kuwait (2.1%); various locations in Japan (2%); Cherry Point. NC (1.3%); Miramar, CA (1.3%); and Fort Worth, TX (1.3%), and is expected to be complete in February 2015. This contract was not competitively procured pursuant to FAR 6.302-1 by US Naval Air Systems Command in Patuxent River, MD (N00019-14-D-0007). See also Rolls Royce, “Rolls-Royce supports US Marine Corps KC-130Js through $50 million contract”.

Feb 25/14: Support. Lockheed Martin Aeronautics Co. in Marietta, GA receives a sole-source $12.2 million firm-fixed-price contract modification to provide spare parts that are unique to US SOCOM’s HC/MC-130Js, and can’t be drawn from general C-130J fleet spares.

All funds are committed immediately, using FY 2012 aircraft budgets. Work will be performed at Marietta, GA, and is expected to be complete by Feb 16/16. USAF Life Cycle Management Center/WISK at Wright-Patterson AFB, OH manages the contract (FA8625-11-C-6597, PO 0209).

Feb 12/14: Engines. Lockheed Martin and Rolls-Royce complete a long-term agreement worth up to $1 billion, to deliver approximately 600 AE2100 turboprop engines for American and international contracts from 2014 through 2018. That works out to about 150 aircraft, but it’s probably closer to 125 with spares added in. Rolls Royce benefits from more predictable demand, while Lockheed Martin presumably benefits from lower prices.

Rolls Royce adds that “the agreement secures the Rolls-Royce AE 2100 as the engine of choice for all variants of the C-130J to 2025.” That was never really in doubt. The most likely break-point for an engine upgrade would be the design of a new C-130NG variant, in order to address competition from jet-powered 20-ton class transports after 2020. Sources: Rolls Royce, “Rolls-Royce and Lockheed Martin agree US$1BN deal to power future C-130J aircraft”.

Multi-year engine contract

Jan 31/14: AC-130J. The USAF flies a fully-converted AC-130J gunship for the 1st time, at Eglin AFB, FL. They also appear to have scales the program back a bit:

“A total of 32 MC-130J aircraft will be modified for AFSOC as part of a $2.4 billion AC-130J program to grow the future fleet, according to Capt. Greg Sullivan, the USSOCOM AC-130J on-site program manager at Det. 1.”

The Pentagon’s recently-released DOT&E report for FY 2013 had placed the AC-130J program at 37 aircraft. Sources: USAF, “New AC-130J completes first test flight”.

Jan 31/14: Support. A $105.3 million indefinite-delivery/indefinite quantity contract modification, exercising the 3rd option under the USAF’s C-130J Long Term Sustainment Program. It’s a 2-year ordering period for sustainment services including logistical support, program management support, engineering services, spares, and technical data. Funds will be committed as needed through task orders.

Work will be performed at Marietta, GA, and is expected to be complete by Jan 31/16. USAF Life Cycle Management Center/WLKCA at Robins AFB, GA manages the contract (FA8504-06-D-0001, PO 0026).

Jan 28/14: DOT&E Testing Report. The Pentagon releases the FY 2013 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). Their focus is on US SOCOM’s variants: HC-130J/MC-130J Combat King II CSAR/ Commando II transports, and AC-130J “Ghostrider” gunships. The USAF intends to field 37 HC-130J Combat King IIs developed to Increment 2 capability, 57 MC-130J Commando IIs developed to Increment 3 capability, and 37 AC-130J Ghostrider gunships that will be converted from MC-103Js (TL: 94 MC-130Js produced).

All: The core problem across this fleet involves the enhanced electrical system and in 400 Amp power supply, which is required for Increment 3 upgrades and AC-130J gunship conversions. At present, the fleet is limited to a 200 Amp system. Minor issues include Mean Time to Diagnose a Fault of 119 minutes (30 required), and just 83% probability of completing a 4-hour mission without a failure (95% required). The good news is that DOT&E deems the HC/MC-130J to be operationally effective and operationally suitable, with a 95% mission availability rate (89% required) and survivable in the low to medium threat environments it was meant for.

AC-130J: The program conducted a Preliminary Design Review in March 2013 and a Critical Design Review in August 2013, and 1st flight was expected in January 2014. The PSP weapon set is planned in 3 increments, and both development and the Live Fire Alternative Test Plan (ATP) will leverage some data from the C-130H-based AC-130W. This was concerning, though:

“Armor requirements and the amount of armor differ significantly between the AC-130U and AC-130J aircraft. The AC-130U armor was designed to provide protection to the aircrew stations, personnel, ammunition, and critical systems against a single 37 mm high-explosive incendiary round at a range of 10,000 feet, while the AC-130J’s primary crewmember positions and oxygen supplies should be protected against single 7.62 mm ball projectile at 100 meters [DID: just 330 feet, where bullet velocity is higher] …. The planned armor layout on the AC-130J does not include the Mission Operator Pallet, which should be considered a “primary crewmember” position and protected in accordance with the associated Force Protection Key Performance Parameter (KPP).”

The 37mm criterion isn’t random: most AC-130 kills over Vietnam involved 37mm guns. It isn’t rare for gunships to face enemies that can deploy 14.5mm – 23mm guns, to say nothing of the common .50 cal/ 12.7mm caliber. Even an unarmored C-130J would be a difficult kill for a 12.7mm machine gun. With that said, it sounds like they’ve left the crew nearly unprotected, in an aircraft that’s designed to go where the enemy is shooting. That does require an explanation.

Jan 27/14: Engines. Rolls Royce in Indianapolis, IN receives an $182.7 million firm-fixed-price, requirements contract modification, exercising the 7th annual option for AE2100-D3 engine logistics support, program management support, engineering services, spares, and technical data.

Funds will be spent as needed. Work will be performed at Indianapolis, IN, and is expected to be complete by Jan 31/15. The USAF Life Cycle Management Center/WLKCA at Robins AFB, GA, manages this contract (FA8504-07-D-0001, PO 0023).

Jan 21/13: LM-100J. No, it’s not gamerspeak for iRobot’s “Looj” gutter cleaner, or for a fast sled. It’s Lockheed Martin’s new civil variant of the C-130J, and the FAA just received Lockheed Martin’s Program Notification Letter for a type design update. FAA documents refer to it as an L-382J, but it will be marketed at the LM-100J. Sources: Lockheed Martin, “Lockheed Martin Files For FAA Type Design Update”.

Dec 26/13: Support. Lockheed Martin in Marietta, GA ereceives an $11,060,628 firm-fixed-price, indefinite-delivery/indefinite-quantity contract for logistics and engineering services in support of the C/KC-130J Aircraft for the U.S. Marine Corps/Marine Corps Reserve, U.S. Coast Guard and the Kuwait Air Force.

Work will be performed in Marietta, GA (65.3%); Afghanistan (12%); Palmdale, CA (9.2%); Kuwait (3.3%); Okinawa, Japan (3%); Miramar, CA (1.8%); Cherry Point, NC (1.7%); Elizabeth City, NC (1.6%); Fort Worth, (1.5%); and Greenville, SC (.6%); and is expected to be completed in December 2014. No funds are being obligated at time of award. Funds will be obligated against individual delivery orders as they are issued. This contract combines purchases for the U.S. Marine Corps/Marine Corps Reserve ($8,886,223; 80.3%); U.S. Coast Guard ($1,423,148; 12.9%); and the Government of Kuwait ($751,257; 6.8%) under the Foreign Military Sales Program. This contract was not competitively procured pursuant to 10 U.SC 2304(c)(1). The Naval Air Systems Command, Patuxent River, MD manages the contract (N00019-14-D-0006).

Dec 6/13: long-lead. A sole-source, maximum $169.7 million firm-fixed-price advance procurement contract for funding related to 18 C-130Js. All funds are committed immediately, using FY 2013 procurement budgets.

Work will be performed at Marietta, GA, and is expected to be complete by Oct 31/16. The USAF Life Cycle Management Center/WLNNC at Wright-Patterson AFB, OH manages this contract (FA8625-14-C-6450).

Dec 3/13: long-lead. A $48.5 million advance procurement contract modification for funding related to 5 more C-130Js. All funds are committed immediately, using FY 2012 procurement budgets.

All funds are committed immediately, using FY 2012 aircraft budgets. Work under this multi-year contract will be performed at Lockheed Martin in Marietta, GA until Dec 31/16. The USAF Life Cycle Management Center/WLNNC at Wright-Patterson AFB, OH manages the contract (FA8625-11-C-6597, PO 0230).

Dec 3/13: #4. Lockheed Martin in Marietta, GA receives a not-to-exceed $81.2 million modification to an existing contract to fund Israeli C-130J-30 aircraft #4, advance long-lead procurement of C-130Js #5 and 6, and external fuel tank modification kits.

Work will be performed at Marietta, GA, and is expected to be completed by June 30/16. This contract is 100% foreign military sales for Israel, with the USAF Life Cycle Management Center/WLNNC at Wright-Patterson AFB, OH acting as Israel’s agent (FA8625-11-C-6597, PO 0231).

Israel: 4th C-130J-30

Oct 10/13: DMS Redesign. Lockheed Martin Corp., Marietta, Ga., was awarded a $21.6 million contract modification to redesign the C-130J’s Color Multipurpose Display Unit and Multi-Function Color Display for C-130J aircraft. Computer equipment goes out of production quickly, and the CDU & MFCDs need new central processor and graphics processor chip sets, in order to cope with “diminishing manufacturing sources.”

Sure beats trying to source spares from grey traders whose supply chain includes Chinese counterfeits.

Work will be performed at Marietta, GA and is expected to be complete by Sept 30/15. This contract actually includes 15% foreign military sales to C-130 customers Norway, Israel and Kuwait, on top of the $21.6 million in FY 2012 in USAF procurement funds that are committed immediately. USAF Force Life Cycle Management Center/WLNNC at Wright-Patterson AFB, OH manages the contract (FA8625-11-C-6597, PO 0228)y. (Awarded Oct. 10, 2013)

Oct 3/13: A maximum $181 million not-to-exceed contract modification lets Saudi Arabia buy 2 KC-130J transport and tanker aircraft under the US umbrella deal, along with associated non-recurring engineering support. It’s just a small part of the 25-plane, $6.7 billion request (q.v. Nov 9/12).

Work will be performed at Marietta, GA, and is expected to be completed by April 2016. This contract is 100 percent foreign military sales for Saudi Arabia. Air Force Life Cycle Management Center/WLNNC, Wright-Patterson Air Force Base, Ohio, is the contracting activity (FA8625-11-C-6597, PO 0177).

Saudi Arabia: 2 KC-130J

FY 2013

US order; Saudi request; DOT&E report.

C-130 - Saudi

Saudi C-130
(click to view full)

July 25/13: Israel. Lockheed Martin Aeronautics in Marietta, GA receives a maximum $13 million unfinalized contract for the advanced procurement of a 4th Israeli C-130J-30 and field services representatives, out of an FMS case for up to 9 planes (q.v. July 30/08). The total cumulative face value of the contract it’s bought under is now $1.631 billion, but most of that contract doesn’t involve Israel.

Work will be performed at Marietta, GA, and is expected to be complete by Dec 30/15. The USAF Life Cycle Management Center/WLNNC at Wright-Patterson AFB, OH manages the contract as Israel’s FMS agent (FA8625-11-C-6597, PO 0172).

July 11/13: Engines. Rolls Royce in Indianapolis, IN a $22.4 million indefinite-delivery/ indefinite-quantity contract modification for more USMC KC-130J Power-by-the-Hour support.

Work will be performed in Indianapolis, IN, and is expected to be complete in February 2014. US Naval Air Systems Command, Patuxent River, Md., is the contracting activity (N00019-09-D-0020).

July 2/13: Training. IKBI Inc. in Choctaw, MS receives a maximum $7.7 million firm-fixed-price contract for a Special Forces HC-130J Simulator Facility at Moody AFB, GA. The bid was solicited through the Internet, with 1 bid received by the Army Corps of Engineers in Savannah, GA (W912HN-13-C-0011).

June 10/13: Libya. The US DSCA announces the new government of Libya’s official export request [PDF] for 2 stretched C-130J-30 aircraft, 10 Rolls Royce AE 2100D3 engines (8 installed and 2 spares), aircraft modifications, Government Furnished Equipment (including radios), support and test equipment, personnel training package, and a 3-year package for other forms of US Government and contractor support. Libya would join their neighbor Tunisia as a C-130J-30 customer.

The DSCA request cites “a mix of legacy C-130s” in operation, but pre-revolution reports weren’t clear on their airworthiness, and it’s unclear if the new government has working C-130s to fly alongside its (former Air Libya) BAe-146. The estimated cost for the 2 stretched C-130Js is $588 million, which is a tremendous amount, but they’ll need to build up the associated infrastructure from a very damaged base. The scale of the support is made clear by the request. A USAF logistics specialist will help Libya establish supply systems for flight operations, supply management, inventory control, and documentation procedures. At the same time, 4 contracted Field Service Representatives (FSR) and 1 Logistics Support Representative (LSR) will need to have expertise in airframe, avionics/electrical systems, propulsion systems, ground maintenance systems, and logistics support. As expected, Lockheed Martin is the prime contractor.

Libya has been making a number of announcements about rebuilding its air force, and favoring countries that helped them during the war. It’s hard to give much credit to reports that the country will be buying both Rafale and Eurofighter jets in the near future, though one understands why they might want to repay France and Britain in some way. Meanwhile, transport is a higher priority for a large country with lots of hostile terrain, and a weak central government.

DSCA request: Libya C-130J-30s (2)

May 31/13: LAIRCM. Lockheed Martin in Marietta, GA receives a $16.4 million firm-fixed-price contract modification to finish designing LAIRCM aircraft modification kits (A-Kits) for the USMC’s KC-130Js, to protect them against shoulder-fired anti-aircraft missiles. This modification includes 10 LAIRCM A-Kits, a test kit installation of a LAIRCM A-Kit, and a validation installation of a LAIRCM A-Kit.

Work will be performed in Marietta, GA (51%); Greenville, SC (31%); and Rolling Meadows, IL (18%), and is expected to be completed in November 2015. All funds are committed immediately, using FY 2012 and 2013 contract dollars. US NAVAIR in Patuxent River, MD manages the contract (N00019-13-C-0017).

April 29/13: Iraq. Lockheed Martin announces that it has ferried Iraqi C-130J-30s #4-6 to the USAF, as an interim step in delivering them to Iraq. Once the planes arrive in Iraq, they will complete the order, though the contract itself will continue with support services. Lockheed Martin.

Iraqi C-130J-30s all delivered

April 10/13: FY 2014 & MYP. The President releases a proposed budget at last, the latest in modern memory. The Senate and House were already working on budgets in his absence, but the Pentagon’s submission is actually important to proceedings going forward. See ongoing DID coverage.

The C-130J program submits a proposed $5.809 billion multi-year buy from FY 2014 – 2018, which would purchase 79 planes: 43 aircraft for SOCOM (25 MC-130J + 13 HC-130J + 5 AC-130J), 29 C-130Js for the USAF, and 7 KC-130Js for the US Marine Corps.

All aircraft would be fully funded with initial spares in their order years, and the multi-year deal would include a priced option for 5 more United States Coast Guard HC-130Js – whose base aircraft and array of radars and equipment are very different from SOCOM’s HC-130Js.

Multi-year buy proposed

April 4/13: Tunisia. Lockheed Martin announces that they’ve delivered the 1st of 2 stretched C-130J-30 Super Hercules to the Republic of Tunisia, marking the first delivery to an African country.

Tunisia currently operates a fleet of C-130Hs and C-130Bs, but they were bought in the mid-1980s. Lockheed Martin’s 2010 contract involved 2 planes between 2013 – 2014, plus training and an initial 3 years of logistics support. The Tunisian government fell in the meantime, but the new government still needs the planes.

Feb 22/13: Engines. Rolls Royce in Indianapolis, ID receives a $16.8 million modification to a previously awarded indefinite-delivery/ indefinite-quantity contract for more additional power-by-the-hour work in support of the USMC’s KC-130Js.

Work will be performed in Indianapolis, IN, and is expected to be complete in July 2013. Funds will be committed by individual delivery orders, as needed. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-09-D-0020).

Jan 17/13: DOT&E testing. The Pentagon releases the FY 2012 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The report covers the C-130J platform generally, as well as the HC/MC-130J special forces variants.

The biggest take-away is that the USAF is scrapping plans to field the Block 7.0 upgrade, or incorporate the set into the production line. Block 7.0 has been experiencing delays, and is expected to enter test & evaluation in early 2013, but the results will probably just be used to plan the USAF’s Block Upgrade 8.1.

On the bright side, the C-130J family’s DTADS maintenance support system is a “significant improvement” in multiple areas, but the Windows XP operating system means it can’t connect to government networks. Windows 7 is apparently the minimum.

With respect to the special forces platforms, the HC/MC-130J got a preliminary rating of being as good or better than previous variants, and availability/ maintenance rates were also improvements (vid. Nov 1/12 entry). Key strengths include better takeoffs from short or unimproved runways, expanding the flight envelope for aerial refueling, and improved cargo loading and unloading features. Despite that latter assessment, airdrops create very high workloads and head-down time for the pilot monitoring the drops. The new HC/MC-130Js may also have to do some retrofits to add standard search and rescue equipment: flare launcher tubes, large forward scanner windows, additional oxygen regulators, and intercom panels.

Survivability and situational awareness were another area mentioned, though the specific survivability issue wasn’t detailed. With respect to situational awareness, pilots would like a tactical datalink such as Link 16, so they’re more aware of what’s around them. Inside, the loadmasters want more control over cargo lighting, especially since the night vision lighting is a bit problematic for covert operations. On an audible level, the loadmasters want the intercom system to transmit system tones for diagnostic or defensive system alerts.

Jan 16/13: India support. Rolls Royce Corp. in Indianapolis, IN receives a $6.7 million contract modification for Power by the Hour support to the IAF’s C-130Js.

Work will be performed at Hindan Air Station in New Delhi, India, and is expected to be complete by Jan 30/13. The AFLCMC/WLKCB at Robins AFB, GA manages the contract on behalf of their FMS client (FA8504-07-D-0001-0501-09).

Aug 6/12: Made in India. The Hindu reports that the offset program has begun to bear fruit, with some components now made in India:

“The latest feather in the Tata cap is that certain critical components for the C-130 are now being ‘Made in India’… on the outskirts of Hyderabad. That is the promise held out by Tata Lockheed Martin Aerostructures Ltd., (TLMAL), a joint venture between Tata Advanced Systems and Lockheed Martin. The Friday gone by was a landmark day with TLMAL delivering the first C-130 Center Wing Box (CWB) to Lockheed.”

Nov 9/12: Saudi Arabia The US DSCA announces [PDF] Saudi Arabia’s DSCA request for up to 25 C-130J family aircraft, in a deal that could be worth up to $6.7 billion once a contract is negotiated.

The RSAF currently operates 30 C-130H medium transport aircraft, and another 7 KC-130H aerial refueling tankers with secondary transport capabilities. External engine fleet and depth maintenance contracts take care of them, but as the hours pile up, replacement looms. The Saudis would replace their fleet with just 20 stretched C-130J-30s, and another 5 KC-130Js. On the other hand, the stretched planes offer more room, and the C-130J’s extra power makes a big difference to real cargo capacity in Saudi Arabia’s lift-stealing heat. The request includes:

  • 20 C-130J-30 stretched transports
  • 5 KC-130J aerial tankers, which could be armed in future
  • 120 Rolls Royce AE2100D3 Engines (100 installed and 20 spares)
  • 25 MIDS-LVT Link-16 systems
  • Plus support equipment, spare and repair parts, personnel training and training equipment, publications and technical data, and U.S. Government and contractor support.

The prime contractors will be Lockheed-Martin in Bethesda, MD (C-130Js); General Electric Aviation Systems in Sterling, VA; and Rolls Royce Corporation in Indianapolis, IN (engines). Implementation of this sale will require the assignment of U.S. Government and contractor representatives to the Kingdom of Saudi Arabia for delivery, system checkout, and logistics support for an undetermined period of time.

DSCA request: Saudi C-130J-30 & KC-130J (25)

Nov 1/12: MC/HC-130J. Lockheed Martin announces that their HC-130J Combat King II and MC-130J Commando II special operations planes have been formally certified as “Effective, Suitable and Mission Capable” by the USAF’s Operational Test and Evaluation Center.

Oct 23/12: 13 more. An $889.5 million contract modification for the USA’s FY 2012 production aircraft buy of 13 planes: 7 MC-130J CSAR planes and 4 HC-130J Commando IIs for SOCOM, 1 KC-130J for the USMC, and 1 USAF C-130J production aircraft.

Work will be performed in Marietta, GA, and run to July 31/15 (FA8625-11-C-6597, PO 0139).

FY 2012 main buy

FY 2012

Israel buys #3/9; USCG buys 3; Senior Scout SIGINT kit; India’s follow-on request for 6 more; Mexican request; C-130XJ, C-130NG, and SC-130J “Sea Hercules” concepts unveiled; AC-130J gunship appears.

C-130 RNoAF

Norwegian C-130J
(click to view full)

Sept 28/12: A $218 million contract modification to buy 3 more US Coast Guard HC-130J Long Range Surveillance aircraft, which will bring the USCG fleet to 9, and add 2 more roll-on mission suites. The 3rd plane will get its mission equipment from a future contract, scheduled for FY 2013. By 2016, the Coast Guard plans to accept these aircraft and base them at Air Station Barbers Point, Hawaii.

The HC-130J’s special mission suite is comprised of a 2-person mission system operator station located behind the pilot and co-pilot, a belly-mounted 360-degree Seaspray 7500 long range search radar, nose-mounted day/night surveillance turret, and an advanced mission communications suite. Work will be performed in Marietta, GS, and Greenville, SC. The contract runs until May 31/16 (FA8625-11-C-6597, PO 0069).

The current Coast Guard C-130 LRS fleet includes 23 HC-130Hs, and 6 HC-130Js based at Air Station Elizabeth City, NC. The USCG’s HC-130Hs are running out of useful service life, and by 2027, the USCG is planning to have a uniform fleet of 22 HC-130Js. See also USCG | Lockheed Martin.

3 USCG HC-130Js

Sept 25/12: Mexico. The US DSCA announces [PDF] Mexico’s official request for 2 stretched C-130J-30 aircraft, 10 AE2100D3 engines (8 installed and 2 spares), aircraft modifications, communication equipment, other Government Furnished Equipment, spare and repair parts, support and test equipment and publications, personnel training and training equipment, and other US Government and contractor support. The estimated cost is up to $412 million, which is very expensive for 2 C-130Js, but there are a number of add-ons to consider, and actual cost will depend on contract negotiations.

The DSCA notice says that Mexico will use the planes as “Presidential support,” but local defense expert Inigo Guevara says that they’re mostly intended for regular defense use. The FAM’s existing tactical transport fleet of 7 old C-130E/K/Ls is reaching its limits, and the recent buy of 4 new C-27J Spartan light tactical transports replaced an original requirement for 5 used C-130H aircraft to upgrade that fleet. The 2 C-130J-30s offer a heavier-lift option with some C-27J engine and avionics compatibility. Guevara says that current requirements will eventually add another 2 Super Hercules transports, leaving a tactical transport fleet of 4 C-27Js and 4 C-130Js. Any VIP modules are likely to be “roll-on, roll-of” options. Guevara adds that:

“The Presidential fleet is getting a new aircraft in the form of a strategic transport (very likely a Boeing 787 Dreamliner), which will replace the current B757 and should arrive by 2016. It is apparently being acquired through a [full turnkey] wet lease.”

DSCA request: Mexico C-130J-30s (2)

Sept 21/12: The Air Force’s 19th Special Operation Squadron is retiring its MC-130E Combat Talon I simulator, and they are waiting for an MC-130J simulator to replace it. They do not quite seem to know what to do with it. Any takers? It would be quite the living room conversation piece.

Sept 10/12: Engines. Rolls Royce Corp. in Indianapolis, IN receives a $9.7 million indefinite-delivery/indefinite-quantity contract modification, to meet increased requirements for the USMC’s “power by the hour” per-engine support contract. Translation: the USMC is flying its KC-130J fleet for more hours than the contract had expected.

Work will be performed in Cherry Point, NC, and is expected to be complete in February 2013. All contract funds will expire at the end of the current fiscal year, on Sept 30/12. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-09-D-0020).

Sept 5/12: Iraq. The 1st of 6 C-130J-30 Super Hercules for the Iraqi Air Force has completed its first flight, at Lockheed Martin’s Marietta, GA facility. Lockheed Martin.

Aug 30/12: Oman delivery. The 1st C-130J ordered by Oman is formally accepted by the country at a signing ceremony in Marietta. Lockheed Martin initially told DID that the delivery of this plane was likely to happen in early November, but the Sultanate sped up the process and flew its plane home on September 12. Lockheed Martin.

Aug 28/12: Sea Hercules? Defense News reports that Lockheed Martin is working on an SC-130J Sea Hercules modification. It’s designed as a $150 million alternative, to be developed in 3 stages. Stage 1 will involve roll-on/ bolt-on radar and electro-optical sensors, and accompanying processing workstations. Stage 2 would add wing-mounted surface attack weapons, along with upgraded workstations and weapon control systems. Stage 3 would be a full anti-submarine conversion, including sonobuoys, a magnetic anomaly detector boom, extra fuel pods, and 2 added bays for 6 Harpoon missiles.

Lockheed Martin reportedly says they expect to sign at least one contract “in North Africa”. Tunisia, who already has a contract for 2 C-130J-30s that was signed shortly before their revolution, could certainly use that capability. So could Britain, which has its own fleet of C-130s, but no maritime patrol planes since they retired the Nimrod fleets.

Lockheed Martin will have no shortage of competitors around the world. Established competitors include EADS’ CN-235 Persuader, C-295 MPA, ATR-42 MP, and ATR-72 ASW turboprops; and Embraer’s P-99 MP jet. On the development front, Boeing is starting to look at options beyond its P-8A Poseidon, because their customers are saying that they don’t need its full versatility, and find its $200 million price tag prohibitive. Bombardier’s Challenger 600 seems to be the target platform. There’s also some talk in Britain of adding maritime patrol capabilities to its Sentinel R1 ground surveillance jets, based on Bombardier’s Challenger. Saab has options are in development based on the Saab 2000 regional turboprop and Piaggio P-180 executive turboprop, and Russia has a unique offering in development based on its Beriev Be-200 amphibious aircraft.

Aug 8/12: Oman. Flight testing begins for the 1st of Oman’s 3 ordered C-130Js (1 C-130J-30, 2 C-130Js). Oman currently operates a fleet of 3 C-130Hs purchased in the early 1980s, and their first new Hercules is scheduled for delivery later in 2012. Lockheed Martin.

July 23/12: AC-130J. Production begins in Marietta, GA, but the gunship is actually built as an MC-130J Commando II. It will become an “AC-130J” (vid. Feb 19/12 contract) when it’s equipped with a “Precision Strike Package. When queried, Lockheed Martin representatives said that:

“The initial contract is to cross-deck the current MC-130W [DID: link added] equipment to the new AC-130Js. The PSP referenced here is a new package.”

AC-130J Initial Operating Capability is scheduled for 2015, and AFSOC expects to order 16. Lockheed Martin.

AC-130J begins

June 7/12: Norway request. The US DSCA announces [PDF] Norway’s formal request to buy 2 C-130J-30s equipped to the USAF baseline, 9 Rolls Royce AE2100-D3 Engines (8 installed and 1 spare), plus aircraft modifications for Norwegian specifications, Norwegian-compatible communication equipment and support, defensive countermeasure systems, other Government Furnished Equipment, tools and test equipment, publications and technical documentation, personnel training and training equipment, and other forms of US government & contractor support.

If a contract is signed, Norway’s C-130J-30 fleet will rise to 5 planes. The prime contractor will be Lockheed Martin in Marietta, GA, but the proposed sale won’t require any more representatives in Norway. The estimated cost is set at up to $300 million, however, which is about the cost of Norway’s first 4 planes (vid. Nov 7/07 entry). Actual amounts will depend on negotiations, but it looks like Norway is thinking about a significant support contract as well.

DSCA request: Norway C-130J-30 (1)

June 4/12: Norway. Rolls Royce Corp. in Indianapolis, ID receives a $14.3 million (face value) firm-fixed-price contract to purchase spares, field services support and program management, return and repair support, and engineering services support for the Royal Norwegian Air Force’s C-130J fleet at Gardermoen AFB, Norway. Work is to be complete by Jan 31/14. The WR-ALC/GRBKB at Robins AFB, GA manages the contract, on behalf of its Norwegian client (FA8504-07-D-0001-0602).

May 8/12: Canada. The Royal Canadian Air Force formally accepts the 17th CC-130J Super Hercules at a Marietta, GA ceremony, completing the order placed in December 2007. Lockheed Martin.

Canada: all delivered

April 2/12: Engines. Rolls Royce Corp. in Indianapolis, IN receives a $25 million indefinite-delivery/ indefinite-quantity contract modification for contractor logistics support and technical engineering support of USMC KC-130Js’ AE2100-D3 turboprop engines, and R391 propellers.

Work will be performed in Indianapolis, IN, and is expected to be complete in February 2013. All funds will expire at the end of the current fiscal year, on Sept 30/12. US Naval Air Systems Command in Patuxent River, MD manages this contract (N00019-09-D-0020). Navy/USMC C-130Js fall under a separate engine maintenance agreement than the USAF – see also April 6/10, Feb 27/09 entries.

March 9/12: MC-130J “Commando II”. USAF officials announce that the MC-130J’s designation will change from “Combat Shadow II” to “Commando II”.

The 1st aircraft with the “Commando” designation was the C-46, which flew missions “over the hump” from Burma to China in World War II, conducted covert missions during the Korean War, and flew many missions for the CIA’s “Air America”. Some still fly to this day, for civilian airlines in remote areas. Hopefully, the MC-130J won’t also be adopting the C-46’s reputation as a maintenance nightmare that was dangerous to fly on military operations. USAF.

MC-130J becomes “Commando II”

March 15/12: Norway crash. Norway’s newest C-130J-30 crashes into Sweden’s Mount Kebnekaise at an altitude of almost 5,000 feet, during the international military exercise “Cold Response.” All 5 crew are killed, and the RNoAF is left with just 3 C-130J-30s. Read “Norway Renews Its Tactical Transport Fleet” for full coverage.

Crash

Feb 29/12: AC-130J, etc. A $70 million firm-fixed-price advance procurement contract, buying long-lead items for US AFSOC: 2 AC-130J gunships, 1 HC-130J “Combat King” Combat Search And Rescue, and 4 MC-130J “Combat Shadow” transport aircraft. This is the FY 2013 budget request, but long-lead materials to ensure on-time construction are always in the previous year’s budget.

The AC-130J is new, and hasn’t been talked about much. The current AC-130H “Spectre” and AC-130U “Spooky” gunships remain vulnerable to even light defenses like anti-aircraft cannons, and are often restricted to night flying. On the flip side, they offer unparalleled fire support volume and accuracy, up to and including 105mm howitzer fire, to help special forces and friendly troops out of jams. SOCOM’s heavy gunship fleet has seen predictably heavy usage in recent years, and needs replacement. The hanging question is what capabilities a full C-130J gunship option might have.

Work will be performed Marietta, GA, and is expected to be complete during calendar year 2016. The USAF/AFMC Aeronautical Systems Center at Wright-Patterson AFB, OH manages the contract (FA8625-11-C-6597, PO 0081).

Feb 22/12: Israel #3. Israel buys its 3rd C-130J-30, out of a formal October 2008 FMS request for up to 9 special forces capable planes. It does so by exercising a maximum $58.3 million firm-fixed-price option, on top of previous planning and advance long lead procurement funding (vid. April 8/11).

Work will be performed in Marietta, GA, and expected to be complete by Nov 30/14. The ASC/WLNN at Wright-Patterson AFB, OH is Israel’s Foreign Military Sales agent for these buys (FA8625-11-C-6597, PO 0085).

Israel: 1 C-130J-30

Feb 22/12: Support. A $7.8 million firm-fixed-price contract for C-130J and HC/MC-130J spares for at Moody Air Force Base, GA. Work will be performed in Marietta, GA, and the contract runs through Dec 31/13. USAF AMC’s Aeronautical Systems Center at Wright-Patterson AFB, OH manages the contract (FA8625-11-C-6597, PO 0085).

Feb 22/12: Engines. Rolls Royce Corp. in Indianapolis, IN receives a $45.2 million indefinite-delivery/ indefinite-quantity contract modification, exercising an option for AE-2100D3 turboprop engine and R-391 propeller contractor logistics and technical engineering services, for the USMC’s KC-130Js.

Funds will be committed only as services are needed, and work will be performed in Indianapolis, IN until February 2013. US Naval Air Systems Command in Patuxent River, MD manages this contract (N00019-09-D-0020).

Feb 16/12: #250. The 250th C-130J Super Hercules variant ever built is delivered to Dyess Air Force Base, TX. It’s the 15th of 28 planes that will ultimately be delivered to Dyess AFB by 2013.

To put that in perspective, a Jan 30/11 MC-130J delivery to US Special Operations Command marked the 2,400th C-130 delivered, of all types, since production began. Lockheed Martin.

#250

Jan 31/12: Engines. Rolls-Royce Corp. in Indianapolis, IN receives a $112.2 million firm-fixed-price, requirements type contract, exercising Option V/ Year 6 of the C-130J’s AE2100D3 engine and R-391 propeller support contract. That includes logistics support, program management support, engineering, spares and technical data are included.

Work will be performed in Indianapolis, IN until Jan 31/13. The Warner Robbins Air Logistics Center at Robins AFB, GA manages this contract (FA8504-07-D-0001, #0600).

Jan 31/12: Support. Lockheed Martin in Marietta, GA receives a $63 million firm-fixed-price, fixed-price-award-fee, time-and-material, and cost-plus-fixed-fee contract to support systems unique to the C-130J. Their work will include logistics support, program management support, engineering services, repairs, spares and technical data.

Work will be performed in Marietta, GA until Jan 31/14. The Warner Robbins Air Logistics Center at Robins AFB, GA manages this contract (FA8504-06-D-0001, PO 0020; Delivery order 0700).

Jan 31/12: Norway. Lockheed Martin in Marietta, GA receives a $7.8 million firm-fixed-price, time-and-material contract for spares, field support representatives, program management, return and repair support, and engineering services from the Royal Norwegian Air Force, to support their new 4-plane C-130J fleet.

Work will be performed in Marietta, GA until Jan 31/14. The Warner Robbins Air Logistics Center at Robins AFB, GA manages this contract (FA8504-06-D-0001, #0606).

Dec 28/11: Support. An $8.5 million indefinite-delivery/ indefinite-quantity contract for spares and material in support of the USMC’s KC-130Js. Funds will be obligated by individual delivery orders as they are issued. Work will be performed in Marietta, GA, and is expected to be complete in December 2013. US NAVAIR manages this contract (N00019-09-D-0015).

Dec 13/11: Engines. A $10.6 million firm-fixed-price contract for 9 spare C-130J quick change engine assemblies, under the terms of the Fiscal Year Orientation Committee IV contract. The units are a split buy: 5 units for the U.S. Air Force; and 4 as a Foreign Military Sales effort for Kuwait (q.v. May 27/10, July 20/09 entries). Work will be performed in Marietta, GA, and is expected to be complete by Nov 28/14 (FA8625-11-C-6597, PO 0068).

Dec 7/11: SIGINT kit. Lockheed Martin delivers the USAF’s 4th Senior Scout containerized roll-on, roll-off signals intelligence (SIGINT) system. Senior Scout was 1st fielded in Operation Desert Storm (Iraq) in 1991, but the latest model is enhanced to be structurally compatible with the newest C-130J, adds updated system interfaces and technology enhancements, and offers better maintenance access. Lockheed Martin considers Senior Scout to be part of its DRAGON Shield series of modular ro-ro ISR offerings.

Acceptance testing is about to begin, and if all goes well, the USAF’s other 3 Senior Scouts will be converted to the same standard over the next 2 years. Lockheed Martin.

Dec 2/11: New variants. Flight International reports on Lockheed Martin EVP Ralph Heath’s presentation to the Credit Suisse aerospace and defense conference in New York. The presentation mentions 2 new variants: the stripped-down C-130XJ, without the automatic loading system and other niceties; and a more streamlined C-130NG concept aimed at the market beyond 2020.

Oct 27/11: India request. The US DSCA announces India’s official request to buy up to 6 more C-130Js, which would bring its fleet to 12. The previous May 25/07 request also asked for C-130J USAF baseline aircraft, but the order involved stretched C-130J-30s. It remains to be seen whether India will order more stretched C-130J-30s (likely), or 6 of the smaller C-130Js. The estimated cost is up to $1.2 billion.

Read “India Buys C-130J-30 Hercules for Special Forces” for full coverage.

DSCA request: India C-130J (6)

FY 2011

Israel buys #2; MATS II training contract; Block 7.0 software contract; Australian software innovation; Oman’s request; Crashworthy seating; What India left out. Deliveries: 1st SOCOM HC-130J & MC-130J, Qatar’s 4; India’s induction.

MC-130J enhancements
(click for video)

Sept 29/11: 1st MC-130J delivered. Lockheed Martin delivers the 1st of 20 MC-130J Combat Shadow IIs to United States Air Force Special Operations Command (AFSOC), at Cannon Air Force Base, NM. Delivery had been scheduled for August.

While the HC-130J is the combat rescue model, the MC-130J is the standard special operations insertion and cargo plane. It’s also based on a KC-130J tanker, with the UARRSI boom refueling receptacle, Enhanced Service Life Wing, Enhanced Cargo Handling System, a surveillance and targeting turret, a combat systems operator station on the flight deck, and dual SATCOM. They’re more or less the same planes, actually, just with different roles, and different operators. Initial operational capability is planned for 2012.

Sept 28/11: Qatar. Lockheed holds a delivery ceremony in Marietta, GA for Qatar’s 4 ordered C-130J-30s. Arabian Aerospace.

Qatar – full delivery

Sept 24/11: 1st HC-130J delivered. US Air Combat Command officials receive their 1st HC-130J Combat King II, at Davis-Monthan AFB in Tucson, AZ. Delivery had been scheduled for August.

The new HC-130J will be flown by the testing squadron, then members of the 79th Rescue Squadron will complete the 8 months of training needed to fly and operate the new model. USAF officials expect HC-130Js to begin regular duty at the base in early 2013. USAF.

Sept 16/11: Engines. Rolls Royce Corp. in Indianapolis, IN receives an indefinite-delivery/indefinite-quantity contract modification to increase the ceiling on engine support contract line items for the KC-130J fleet. They include power by the hour, which pays a fixed fee per engine flight hours, and spares. The KC-130J fleet are triple-role aircraft: cargo, aerial refueling, and on-call strike aircraft (with the Harvest Hawk roll-on kit).

Work will be performed in Cherry Point, NC, and is expected to be complete in February 2012. No funding is being committed at time of award, but it’s available if needed. US Naval Air Systems Command in Patuxent River, MD manages this contract, as the KC-130Js are USMC birds (N00019-09-D-0020).

July 11/11: A not to exceed $89 million firm-fixed-price contract modification commits FY 2011 Congressionally-mandated advance procurement funding for 9 C-130J family planes: 1 USAF stretched C-130J-30 aircraft, and 8 US SOCOM HC-130J/ MC-130Js.

These 9 planes will receive their main orders in FY 2012, but advance ordering ensures that manufacturing can start when that order does come in (FA8625-11-C-6597 PO 0029).

May 2/11: Qatar. The 1st of 4 Qatar Emiri Air Force C-130J-30s has completed production at the Lockheed Martin facility in Marietta, GA. It would make its first flight on June 8th. See also Oct 7/08 entry.

April 8/11: Israel #2 & 3. Israel exercises $76.2 million in fixed-price not-to-exceed (NTE) options to buy a 2nd C-130J-30 aircraft, and begin planning and advance long lead procurement for the 3rd Israeli aircraft.

This unfinalized contract also includes recurring in-line production modifications for the 2nd aircraft to include but not limited to the following: Block 6X Operational Flight Program (July 30/08 DSCA cited Block 7.0, looks like Israel-specific mods), enhanced service life wing, 2 embedded Global Positioning System Inertial Navigation System Embedded Module IVs with Precise Positioning System and GAS-1 controlled radiation pattern antenna, and a UARRSI receptacle on top of the plane to accept aerial refueling booms. The 657th AESS at Wright-Patterson Air Force Base, OH manages the contract (FA8625-11-C-6597).

Israel: 1 C-130J-30

April 5/11: MC-130J i3. A $21.4 million contract modification for MC-130J increment 3, to develop 1 trial kit installation, and perform developmental tests of this capability on 1 MC-130J increment 2 aircraft. The overall scope of this effort is to add the C-130J Block 7.0 software upgrades, and “a special mission processor capability that include both developmental [work] and integration of known/low risk improvements.” The ASC/WLNNC at Wright Patterson AFB, OH manages the contract (FA8625-11-C-6597 PO0002).

March 31/11: Lockheed Martin Corp. in Marietta, GA receives a $10 million firm-fixed-price contract to obligate FY 2010 advance procurement funding for 1 FY 2011 C-130J aircraft. Work will be performed at Marietta, GA (FA8625-06-C-6456-P00243).

March 29/11: MC-130J rollout. Lockheed Martin officially rolls out the 1st MC-130J Combat Shadow II for the U.S. Air Force’s Special Operations Command (AFSOC). Contracts have been placed to build 15 MC-130Js, and AFSOC is authorized to buy up to 20, against an approved long term requirement for 37 to replace the aging MC-130H fleet. Initial Operational Capability with the new type is expected in 2012.

All C-130J special forces configurations are based on the KC-130J aerial tanker, as they also have aerial refueling roles for SOCOM helicopters. Beyond that, MC-130Js will have the Enhanced Service Life Wing, a boom refueling receptacle (UARRSI) so they can be refueled in mid-air, more powerful electrical generators, a day/night surveillance turret, a combat systems operator station on the flight deck, and provisions for LAIRCM missile defense systems, among others. Technically, it’s basically the same as the HC-130J, it just performs a different role. Lockheed Martin.

MC-130J rollout

March 29/11: India. Rolls Royce Corp. in Indianapolis, IN receives an $8.5 million firm-fixed-price contract to provide “spares, fuser, and program management support” for the Indian Air Force, to support the arrival of their new C-130J fleet. Work will be performed in Indianapolis, IN, and the Warner Robins Air Logistics Center at Robins AFB, GA manages the contract (FA8504-07-D-0001-0501).

March 22/11: USAF Air Combat Command’s HC-130J personnel recovery aircraft, completes developmental testing by receiving fuel from an aerial tanker boom. This test point also applies to AFSOC’s MC-130J Combat Shadow II aircraft.

Rollout of the first MC-130J is later celebrated at the Lockheed Martin facility in Marietta, GA on March 29/11, and the first HC-130Js and MC-130Js started deliveries in September 2011, instead of August. Initial Operational Capability for both is scheduled for 2012.

March 18/11: Support. An $8.5 million firm-fixed-price contract modification to provide C-130J logistics support through Jan 31/12. Work will be performed at Lockheed Martin Corp. in Marietta, GA (FA8625-11-C6597).

March 1/11: Australia – C-17 or C-130Js? Australian Minister for Defence Stephen Smith confirms that the government is looking into buying a 5th C-17, and has sent a Foreign Military Sale Letter of Request to the United States asking about costs and availability.

The tradeoff under consideration was whether to buy 1 more C-17A, or buy 2 more C-130J-30 Super Hercules tactical transports between 2013-2015 under project AIR 8000 Phase 1. One C-17A can carry up to 4 C-130 Hercules loads in a single lift, and cover twice the distance in three-quarters of the time. On the other hand, it costs over 3 times as much, and can’t be in 4 places at once. In the end, Australia chose to buy the C-17 instead.

Feb 14/11: The 1st MC-130J Combat Shadow II for US AFSOC completes manufacturing, and will begin flight tests after additional special mission equipment like the chin-mounted sensor turret is installed. MC-130Js work insertion missions, almost always at night. Their missions can include low-level aerial refueling missions for special operations helicopters, along with infiltration/ exfiltration, and resupply for special forces teams.

Feb 5/11: India induction. The 1st Indian C-130J-30 with Special Forces enhancements is inducted in a special ceremony at Air Force Station Hindon, India. There’s still work to do, however. IAF chief Air Chief Marshal P.V. Naik says of the American communications and security systems that were left out: “We have our own communication system and yes, we will be integrating them on the aircraft. They are already being made and they will be put on the aircraft.” Andrha News | MSN India.

Jan 31/11: Engines. Rolls-Royce Corp. in Indianapolis, IN receives a $203 million contract modification to cover support services for the C-130J’s AE-2100D3 engines and R-391 propellers, under the Option Year IV (5th overall year) of their support contract. Sustaining services will include logistics support, program management support, engineering services, spares and technical data.

At this time, $49.6 million has been committed by the Warner-Robins Air Logistics Center GRBKA, at Robins Air Force Base, GA (FA8504-07-D-0001, 0500).

Jan 31/11: Support. Lockheed Martin Corp. in Marietta, GA receives a $69.8 million contract modification to cover support for systems unique to the C-130J fleet, as opposed to systems that are common to C-130Js and earlier model Hercules. The contract exercises the 2nd option, covering years 6 through 8 of logistics support, program management support, engineering services, repairs, spares and technical data.

At this time, $20 million has been committed by the Warner-Robins Air Logistics Center GRBKA, at Robins Air Force Base, GA (FA8504-06-D-0001, PO 0015).

Jan 28/11: Iraq, Norway. A $16.9 million contract modification exercises an option to purchase support equipment and spares for Iraq, as well as logistic support services for Norway. Both are C-130J customers, and Norway has already received its 4 aircraft. At this time the entire amount has been obligated by the ASC/WLNNC at Wright-Patterson AFB, OH (FA8625-06-C-6456).

Jan 11/10: USA, Norway. Lockheed Martin Aeronautical Systems in Marietta, GA receives a $13.3 million contract modification, exercising an option to purchase support equipment and spares for the United States and Norway.

While the platform is not named, the contract number is the C-130J contract. At this time, the entire amount has been committed by the ASC/WLNNC at Wright-Patterson AFB, OH (FA8625-06-C-6456).

C130-30 India

Indian C-130J-30
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Dec 21/10: Sub-contractors. BAE Systems Technology Solutions & Services in Rockville, MD receives a $12 million contract for C-130J/J-30 Loadmaster crashworthy seats systems. The contract will buy 101 systems: 7 “first article” systems for testing, then up to 88 systems and 6 systems of spares. $8.5 million has been committed by the WR-ALC/GRBK at Robins AFB, GA (FA8504-11-D-0003).

Dec 17/10: India. India’s 1st C-130J is formally delivered in a ceremony at Marietta, GA.

Dec 2/10: South Korea. Lockheed Martin announces a contract with the Republic of Korea for 4 stretched C-130J-30 Super Hercules aircraft, which are a one-for-one replacement of the ROKAF’s 4 C-130H-30s in its 12-plane Hercules fleet. Deliveries will take place in 2014, and the contract also contains a 2-year support program including aircrew and maintenance training.

The absence of a previous DSCA announcement indicates that this is a Direct Commercial Sale. Prices were not disclosed, but the flyaway cost of a C-130J-30 is around $65 million, and the modifications and maintenance agreement will be extra.

South Korea: 4 C-130J-30

Nov 30/10: Training. Lockheed Martin Corp. in Orlando, FL receives a $23.3 million contract for the HC/MC-130J Special Operations variant’s weapon systems trainer. At this time, $2,044,798 has been committed by the ASC/WNSK at Wright-Patterson AFB, OH (FA8621-06-C-6300).

Nov 18/10: Oman request. The US DSCA announces [PDF] The Sultanate of Oman’s request for equipment, support and training associated with 1 stretched C-130J-30 aircraft being bought through a separate Direct Commercial Sale (see June 5/09 entry). The RAFO C-130J-30 would receive 1 AN/AAQ-24(V) Large Aircraft Infrared Countermeasures System, 7 AN/AAR-54 Missile Approach Warning Systems, 2 AN/ALR- 56M Radar Warning Receivers, 2 AN/ALE-47 Countermeasure Dispenser Sets, plus communication and navigation equipment, software support, repair and return, aircraft ferry and refueling support, spare and repair parts, support and test equipment, and other forms of U.S. Government and contractor support. The estimated cost is $76 million.

Lockheed Martin sells the C-130, but for this request, the prime contractor will be Northrop Grumman Corporation in Rolling Meadows, IL. Implementation of this proposed sale will require annual trips to Oman involving up to 10 U.S. Government and 10 contractor representatives for technical reviews/support, and program management for a period of approximately 6 years.

DSCA request: Oman support & defensive

Nov 10/10: A $160 million contract modification that commits FY 2010 advance procurement funding for 16 C-130J aircraft that will have their contracts completed in FY 2011. At this time, the entire amount has been committed (FA8625-06-C-6456; P00174).

Nov 8/10: Production accelerating. Flight International reports that Lockheed Martin has entered the final 12 months of F-22A production in Marietta, GA, and details the shifts underway. They add that the plant is also working to treble the C-130J’s production rate, to about 36 aircraft per year.

Oct 7/10: Australian innovation. Australian Defence magazine reports that Australian software investments are about to benefit global C-130J fleets, thanks to strong support from RAAF No. 37 squadron and the DSTO. The software is estimated to save about $2 million in maintenance hours and fuel over the plane’s lifetime. How?

Multi-engine propeller planes need to “balance” their propellers, in order to reduce vibration levels. That’s normally a labor-intensive process involving up to 5 maintenance staff, and multiple ground runs, over 1-2 days. Australia’s DSTO decided to look into a software solution that drew on an existing advanced engine monitoring capability, and coupled it with algorithms that take the flight data. Balancing now takes 2 hours, without the need for engine ground runs.

Flight tests before and after were promising, and the UK, Italy, Denmark, Canada and Norway will begin using the software soon. The USA is still reviewing the software license.

Oct 6/10: India omissions. Indian defense journalist Shiv Aroor lists the technologies that he says will not be in India’s C-130J-30 special forces aircraft, as a result of India’s refusal to sign the USA’s CISMOA End-User Monitoring agreement: AN/ARC-222 SINCGARS radios, KV-119 IFF Digital Transponder (Mode 4 Crypto Applique), TACTERM / ANDVT Secure Voice (HF) Terminal, VINSON KY-58 Secure Voice (UHF/VHF) Module, and no SINCGARS/crypto features in the embedded AN/ARC-210v SATCOM Transceiver.

Oct 5/10: India. The 1st of 6 Indian C-130J-30 special forces aircraft takes flight from Lockheed Martin’s plant and airfield in Marietta, GA.

FY 2010

USA plans to increase buy; Israel buys 1st; Kuwait buys 3; Oman requests 2 and buys 2; Tunisia buys 2; Australian modernization plan; Italian 5-year support deal; US multi-year contract proposal; Deliveries: Canada accepts 1st; Norway’s 4th and last; HC-130J rollout.

Danish C-130J

Danish C-130J
(click to view full)

Sept 13/10: A $59.8 million contract modification to buy 1 more FY 2008 OCO C-130J aircraft. At this time, $39.6 million has been committed (FA8625-06-C-6456; PO0193).

DID offers our readers the usual caveats, and reminds them that buying an aircraft doesn’t necessarily include “government furnished equipment” niceties like engines, etc.

Sept 2/10: A $315.6 million contract modification buy 3 FY 2008 “Overseas Contingency Operations” (supplemental wartime funding) C-130Js; 1 FY 2008 OCO KC-130J aerial tanker/ transport for the US Marines; and 1 FY 2010 HC-130J aircraft for US SOCOM. At this time, $250.8 million has been committed (FA8625-06-C-6456; PO0178).

Aug 31/10: Sub-contractors. UK firm GKN Aerospace announces that they have delivered the 1,000th C-130J engine nacelle. The firm has been supplying these since 1993, and plans to increase production from 18 aircraft sets (72 nacelles) per year in 2008 to “near double that” in 2011. GKN has set up a new state of the art production line at their Isle of Wight facility.

To meet this significant production rate increase GKN Aerospace has moved manufacture to an entirely new, state of the art production line at the Company’s site on the Isle of Wight, UK.

Aug 16/10: Oman contract. The Sultanate of Oman buys 2 C-130J aircraft, to complement the stretched C-130J-30 that’s already under contract for delivery in 2012. When this buy is complete, they will have replaced their existing fleet of 3 1980s-vintage C-130Hs with 3 C-130Js.

The 2 new C-130Js will not be the stretched J-30 version discussed in the July 2/10 DSCA announcement, and will be delivered in 2103 and 2014. Price is not disclosed, and the DSCA announcement referred to a “direct commercial sale” of the aircraft themselves, to accompany Oman’s request to buy up to $54 million worth of defensive equipment and support through the Foreign Military Sale procedure.

Oman: 2 C-130J

Aug 5/10: Italian support. Finmeccanica subsidiary Alenia Aeronautica signs a 5-year, EUR 155 million (about $203 million) contract with the Italian Air Force to provide technical and logistical support services to their fleet of 20-21 C-130Js and C-130J-30s.

Alenia will partner with Avio and Lockheed Martin to offer a fully integrated service that will be responsible for the supply of spare parts, management of the supply chain, equipment maintenance including landing gear, the maintenance of the Air Ground Equipment (AGE), and engineering support activities, including responsibility for the C-130J flight simulator based at the 46th Air Brigade of Pisa.

Alenia will have overall responsibility, and will execute most of the work. Avio will be in charge of the complete propulsion system, including overhaul and technical/logistical and engineering assistance to the Aeronautica Militare’s 92 Rolls Royce AE2100D3 engines. C-130J builder Lockheed Martin will be responsible for the supply of repair components produced in the U.S. and for any modifications. These 3 companies have been providing support and technical and logistical assistance to the Italian C-130J fleet since 2007.

Italy support

HC-130J
click to play video

July 29/10: The 1st production HC-130J personnel recovery variant flies at Lockheed Martin’s facility in Marietta, GA. It’s due for delivery to USAF Air Combat Command in September 2010, and is scheduled to reach initial operational capability in 2012. An Air Force Special Operations Command (AFSOCOM) MC-130J variant of this aircraft will fly in early 2011.

July 20/10: Canada Engine support. Rolls Royce announces a contract from Lockheed Martin. The base contract to support the Canadian CC-130Js’ AE 2100D3 engines is worth USD $70 million, and the entire contract could be worth up to $260 million over the CC-130J fleet’s lifetime.

Under this contract, Rolls-Royce will be providing all engine management and repair, logistics support and on-site technical support for the engine. It is paired with the long-term fleet support contract mentioned in the Dec 18/09 entry. Read “Replacing Canada’s Failing CC-130s: 17 C-130Js” for full coverage.

Canada engine support

July 1/10: Norway. The last of 4 ordered RNoAF C-130J-30s heads off to Norway. Read “Norway Renews Its Tactical Transport Fleet” for full coverage.

Norway: all delivered

July 2/10: Oman request. The US DSCA announces Oman’s request to buy additional equipment, logistics support, and training for 2 stretched C-130J-30 aircraft, which are being bought via a Direct Commercial Sale outside of the DSCA’s Foreign Military Sales process. Additional military equipment bought under FMS rules includes 2 AN/AAR-47 Missile Approach Warning Systems, 2 AN/ALR-56M Radar Warning Receivers, 2 AN/ALE-47 Countermeasure Dispenser Sets, plus communication equipment, software support, repair and return, installation, aircraft ferry and refueling support, spare and repair parts, support and test equipment, publications and technical documentation, personnel training and training equipment, and other forms of U.S. government and contractor support. The estimated cost is up to $54 million.

The Royal Air Force of Oman currently operates 3 C-130H aircraft, and has already bought 1 C-130J-30 (q.v. June 5/09). They can absorb the new equipment, but a sale would require annual trips to Oman involving up to 10 U.S. Government and 10 contractor representatives for technical reviews/support, and program management for a period of approximately 6 years.

DSCA request: Oman support & training

June 18/10: Multi-year proposal. The Hill reports that Lockheed Martin continues to work on a multi-year C-130J buy, and that the current negotiations for 65 C-130Js would serve as a starting point. Lockheed Martin’s international VP for air mobility business development, Jack Crisler, says the key target is 10% savings demonstrated, adding that his firm plans to propose the multi-year contract in September-October 2010.

The proposal could also become more inclusive, potentially adding US Special Operations and US Coast Guard aircraft. If other multi-year deals serve as any guide, the deal might also end up including foreign buys, which would benefit from the US government’s volume pricing. USAF acquisition chief David Van Buren says the USAF is receptive to the idea, but past discussions haven’t shown that 10%+ savings over the existing year-by-year contracts. The USAF reportedly pegs the current price of a C-130J, without spares or Government-Furnished Equipment such as engines and some electronics, optional refueling pods, etc. at $57.6 million.

June 4/10: Canada acceptance. Canada formally accepts the first of 17 CC-130J Super Hercules aircraft, to the Canadian Forces 8 Wing in Trenton, ON, 6 months ahead of the original delivery schedule. The remaining 16 aircraft will begin delivery in winter 2010 as planned, with deliveries running into 2012. Canadian DND.

May 27/10: Kuwait contract. Lockheed Martin Corp. in Marietta, GA announces a $245 million contract to provide 3 KC-130J aerial tankers to the government of Kuwait. This order is part of a larger approved request to buy up to 8 KC-130Js and associated equipment (see July 20/09 entry).

KC-130Js will provide aerial refueling for the Kuwait air force’s F/A-18 C/D fighter fleet, and augment its current airlift fleet of 3 L-100s (civilian C-130). Kuwait’s KC-130Js also will perform air mobility, disaster relief and humanitarian missions throughout the world.

Kuwait: 3 KC-130J

April 30/10: Israel +1. Lockheed Martin Corp. in Marietta, GA receives a $98.6 million contract, to provide one C-130J aircraft for the government of Israel. The contract also includes additional non-developmental items for the aircraft, and $18.5 million of foreign military financing has been committed by the 657th AESS at Wright-Patterson Air Force Base, OH (FA8625-06-C-6456).

This order has been some time in negotiation, and follows a July 30/08 DSCA announcement that covered up to $1.9 billion for 9 stretched C-130J-30 aircraft, with Special Operations features.

Israel: 1 C-130J-30

April 19/10: HC-130J rollout. Lockheed Martin rolls out the first HC-130J combat rescue tanker, at an official ceremony in Marietta, GA. The 563rd Rescue Group, based at Davis-Monthan AFB, AZ and at Kirtland AFB, NM will be the first bases to receive the new model for training purposes once it has undergone initial testing, which typically takes about a year. Initial Operational Capability is slated for 2012. Maj. Gen. Thomas K. Andersen, USAF Air Combat Command’s director of requirements, said that:

“The recapitalization of the C-130 fleet is a big deal and the new model represents a quantum leap in technology which allows us to continue completing the mission. Right now, the C-130 has one of the lowest availability rates [emphasis DID’s] in the Air Force and the introduction of the J-model will increase that rate by 46% as well as decrease needed crewmembers from 7 to 5.”

The HC-130J, like all of the Special Forces C-130Js, uses a KC-130J tanker baseline. It adds the Enhanced Service Life Wing, Enhanced Cargo Handling System, a dorsal aerial refueling boom receptacle, an electro-optical/infrared sensor, a combat systems operator station on the flight deck, and provisions for the large aircraft infrared countermeasures system (LAIRCM) missile defense system. The maintenance techs especially appreciate the C-130J-standard improved diagnostic systems, as opposed to the C-130H models’ more manual approach. Lockheed Martin is currently contracted to build 21 HC/MC-130Js, and the USAF is currently authorized to buy up to 31 (11 HC-130J, 20 MC-130J). USAF | Lockheed Martin.

HC-130J rollout

April 6/10: Engines. Rolls-Royce announces $51 million engine production and MissionCare services contract for the AE 2100D3 engines on the USMC’s KC-130J tanker. The award falls under a 4-year contract with US Naval Air Systems Command (NAVAIR), which is administered at NAS Patuxent River, MD.

Rolls-Royce will provide engines, engine management, support, trouble shooting, parts supply and logistics support for aircraft operating at 3 US Marine Air Stations: Miramar, CA; Cherry Point, NC; and Okinawa, Japan.

April 3/10: The first HC-130J combat rescue tanker leaves Lockheed Martin’s main assembly building in Marietta, GA. The plane next steps include a trip to the painting facility, production flight testing, and formal presentation to the USAF on April 19/10. The HC-130J will be delivered later in 2010, then undergo operational flight testing to meet an Initial Operating Capability target of mid-2012. Lockheed Martin release.

April 1/10: Support. Lockheed Martin in Marietta, GA received a $77.1 million modification to a previously awarded indefinite-delivery/ indefinite-quantity contract (N00019-09-D-0015) to provide additional funding for logistics and engineering services in support of the US Marine Corps KC-130J aircraft.

Work will be performed in Cherry Point, NC (36%), Miramar, CA (36%), and Okinawa, Japan (28%), and is expected to be complete in December 2010. The Naval Air Systems Command manages the contract.

April 1/10: SAR – more C-130Js. The Pentagon releases its April 2010 Selected Acquisitions Report, covering major program changes up to December 2009. The C-130J is featured, because the US military wants more of them:

“C-130J – Program costs increased $3,148.8 million (+26.2%) from $12,029.3 million to $15,178.1 million, due primarily to a quantity increase of 34 aircraft from 134 to 168 aircraft (+$2,749.3 million), and increases in other support costs (+$972.8 million) and initial spares (+$394.7 million) associated with the quantity increase. These increases were partially offset by decreases for actual contract values for aircraft costs (-$541.5 million), to properly account for advanced procurement that was erroneously reflected in the previous report (-$246.0 million), and for funding reductions in fiscal 2010 through fiscal 2015 (-$140.9 million).”

SAR – more C-130Js

March 2/10: Tunisia contract. Lockheed Martin announces an unspecified contract with Tunisia for 2 C-130J-30 stretched transports, and says the contract was signed in February 2010.

Deliveries are scheduled for 2013-2014, and the Tunisian contract also contains an initial 3 years of logistics support. The country currently operates a fleet of C-130Hs and C-130Bs, first purchased in the mid-1980s.

Tunisia: 2 C-130J-30

Feb 25/10: Australia upgrades. Australia’s government announces that they have approved AUD $45 million to upgrade and modernize their C-130J fleet, as part of a multi-national Joint User Group Global Project Arrangement with United States, the United Kingdom, Denmark, Norway, Canada and Italy. The “Block 7.0” upgrades will address system obsolescence, maintain international compatibility, and enable these aircraft to comply with new global air traffic standards. Defence minister Sen. Faulkner is quoted as saying that:

“Importantly, there is likely to be significant opportunity for Australian Industry to be involved in the national installation and support of the upgrade. Funding for these elements will be considered by Government following successful testing of the first modification kit on an Australian C-130J. [as a] risk management strategy.”

Feb 1/10: Engines. Rolls-Royce Corp. of Indianapolis, IN receives a $146 million firm-fixed-price contract, exercising Option III (year 4) of logistics support, program management support, engineering services, spares and technical data in support of the C-130J propulsion systems. This includes the AE2100D3 engine, and the R-391 propeller as well.

At this time, $42.7 million has been committed by the 330th ACSG/GFKA at Robins AFB, GA (FA8504-07-D-0001, Delivery #0400).

Jan 22/10: Support. A $16.7 million contract completely funds an “engineering change proposal” (ECP) to replace the C-130J’s Star VII mission computer. (FA8625-06-C-6456).

Jan 13/10: Canada. The 1st Lockheed Martin C-130J Super Hercules produced for Canada leaves the company’s paint facility in Marietta, Georgia.

CC-130J painted

CC-130J: just painted
(click to view full)

Dec 18/09: Canada support. The Government of Canada signs a C$ 723 million (currently $698 million) contract amendment with Lockheed Martin. This initial CC-130J fleet support funding covers an initial 5 1/2 year period ending June 30/16.

The contract also includes a mechanism to extend the period of in-service support throughout the fleet’s service life, to 20 years or more. Public Works Canada release.

Canada support

Dec 22/09: Support. Lockheed Martin Corp. in Orlando, FL receives a $14.5 million contract to provide FY 2010 operations and maintenance services for the C-130J. At this time, $3.5 million has been committed (FA8621-06-C-6300, P000046).

Dec 19/09: The 86th Airlift Wing at Ramstein AB, Germany, flies its first C-130J Super Hercules mission in support of U.S. Air Forces Africa to bring home 17 American troops from a training mission in Mali. 37th Airlift squadron of the 86th Airlift Wing, 17th Air Force flew the mission.

The USAF release cites the C-130J’s increased range as a helpful factor in Africa, and also cites the aircraft’s improved cargo capacity, especially in hot and/or high-altitude conditions. A pickup of this nature exercises the former but not the latter, expanding operational familiarity with the aircraft, in return for higher operating costs to perform this particular mission.

Nov 23/09: Italian crash. Italian air force C-130J #MM62176 crashes and burns after a touch-and-go landing, during a routine training sortie from Pisa. The crash kills both pilots, and all 3 passengers. It could have been worse – the plane crashed on a nearby railway line, but an oncoming train managed to stop.

C-130J MM62176 was delivered to Italy in 2000 as its 1st of 12 regular C-130Js, but was later adapted for tanker applications. The Italians have not halted flying operations with their remaining 21 C-130Js, which include 1 KC-130J and 10 stretched C-130J-30s.

This is not the 1st C-130J lost. On Feb 12/07, A UK Royal Air Force C-130J was extensively damaged by 2 land mines that were detonated while it was landing on a semi-prepared strip in southern Iraq. The British decided to destroy the plane. Flight International.

Crash

Nov 9/09: Engines. Rolls-Royce announces an $8.5 million contract to provide AE 2100D3 spare engine parts to power the C-130J military transport aircraft for the US Air Force. As part of this order, deployable kits and initial provisioning spares will be delivered to Cannon AFB in NM, Dyess AFB in TX and Ramstein Air Base in Germany.

The contract, which is managed by Robins Air Force Base in GA, involves an initial 956 AE 2100D3 spare engines parts for delivery through 2011.

Oct 20/09: Industrial. Lockheed Martin CFO Bruce Tanner, discussing Q3 2009 earnings, reveals that global C-130J deliveries will grow from 12 aircraft in 2008 to 16 in 2009 and 26 in 2010. Q3 Earnings slides [PDF] | Flight International.

Oct 19/09: Shadow Harvest. Flight International reports that Lockheed Martin’s Skunk Works division wants clearance to export its “Shadow Harvest” roll-on/roll-off suite of intelligence sensors for the C-130 Hercules, which was developed for the Defense Intelligence Agency (DIA) with sponsorship from the Miami, Florida-based Southern Command.

Shadow Harvest is designed to identify targets concealed under camouflage or foliage, and reportedly includes BAE’s SPIRITT hyperspectral camera, and a low frequency/ multi-band synthetic aperture radar (MB-SAR), among other sensors, plus containerized roll on/off controllers and displays. It’s expected to become an official USAF program of record by 2012.

Oct 19/09: C-130 plans. Flight International has a video of 2 USAF Colonels who are answering questions regarding a number of C-130-related programs, including potential future gunships, programs to add weapons to C-130s beyond the USMC’s KC-130Js, SOCOM programs, etc.

Oct 16/09: Lockheed Martin Corp. in Marietta, GA received an $827.4 million contract for advance procurement funding for 3 FY 2010 C-130J aircraft, 4 FY 2010 HC-130J aircraft, and 4 FY 2010 MC-130J aircraft. An option is being exercised for the acquisition of 1 HC-130J aircraft to be fully funded with FY10 funds. Note that MC/HC-130Js are Special Operations aircraft.

At this time, $8.3 million has been obligated. The 657 AESS/SYKA at Wright-Patterson Air Force Base, OH manages the contract (FA8625-06-C-6456, P00087).

Oct 5/09: Lockheed Martin officially launches production of its HC/MC-130J special forces search-and-rescue aircraft. Future upgrades involve an internal investment to design a retractable housing for the aircraft’s MTS-A turret, in order to reduce drag and extend range. Other possibilities reportedly include airframe changes to accommodate more equipment, possibly including an enlarged nose section, and a wider cross-section for the fuselage. Flight International.

FY 2009

Qatar orders 4; Iraq orders 4; USA begins arming C-130Js; UAE says “maybe”; France interested – really?!?; Australian 5-year support deal; Canadian 5-year support deal; Shadow Harvest kit clearance?; Italian crash; Video re: USAF thinking.

AE 2100 engine

AE2100 engine
c. Rolls-Royce plc 2009
(click to view full)

Sept 30/09: Support. Lockheed Martin Corp., of Orlando FL received a $9.9 million contract which will provide for FY 2010 C-130J maintenance and training, as orders are placed by the 677th AESG/SYK at Wright-Patterson Air Force Base, OH (FA8621-06-C-6300).

Sept 10/09: Engines. Rolls Royce Corp. in Indianapolis, IN receives an $11.1 million modification to a previously awarded indefinite-delivery, indefinite-quantity contract (N00019-09-D-0020) from the U.S. Marine Corps, for 3 of the C-130J’s AE2100D3 turboprop engines. Work will be performed in Cherry Point, N.C., and is expected to be complete in May 2012. The Naval Air Systems Command in Patuxent River, MD manages this contract.

Aug 24/09: Engines. Lockheed Martin Aeronautics Co. in Marietta, GA receives a $30.2 million modified contract to purchase the quick engine change assemblies for American C/KC/BC/HC/MC-130J aircraft, and Foreign Military Sale aircraft for Norway and India.

“At this time $31,972,726 has been obligated.” The US Aeronautical Systems Center at Wright-Patterson AFB, OH manages this contract (FA8625-06-C-6456).

Aug 11/09: Iraq order. A $140.3 million unfinalized firm-fixed-price contract modification for 2 more Iraqi C-130J-30s, completing their 6-aircraft request. The contract also includes engineering and integration tasks associated with Iraq’s distinctive C-130J-30 configuration.

At this time no funds have been obligated. The 657 AESS at Wright-Patterson Air Force Base, OH manages this contract (FA8625-06-C-6456/P00098). Read “Iraq Orders C-130Js” for all contracts and requests related to that program.

Iraq: 2 C-130J-30

July 20/09: Kuwait request. The US DSCA announces [PDF] Kuwait’s official request to buy up to 8 KC-130J cargo/refueling aircraft and associated equipment, parts and support for an estimated cost $1.8 billion. This would significantly upgrade Kuwait’s air force, which currently lacks aerial refueling aircraft, and depends on just 3 L100 civilian C-130E equivalents for transport duties. Kuwait’s purchase would reinforce a trend in the Gulf Cooperation Council, which has seen similar purchases and requests in the last year from Saudi Arabia (A330s), Qatar (C-130J-30s), and the UAE (C-17s, C-130Js pending).

Kuwait has requested 8 KC-130Js with the accompanying 32 AE-2100D3 Turbo propeller engines, plus 8 spare AE-2100D3 Turbo propeller engines, 4 AN/ALR-56M Radar Warning Receivers, 4 AN/AAR-47 Missile Approach Warning Systems, 4 AN/ALE-47 Countermeasures Dispenser Sets, and 20 AN/ARC-210 (RT-1851A(U)) Very High Frequency/Ultra High Frequency HAVEQUICK/SINCGARS Radio Systems. The contract, to be negotiated, would also include spare and repair parts, support equipment, personnel training and training equipment, and other related elements of program support.

The principal contractor will be Lockheed Martin Aeronautics Company in Marietta, Georgia. There are no known offset agreements proposed in connection with this potential sale.

DSCA request: Kuwait KC-130J (8)

June 5-15/09: France? With the A400M program seriously behind schedule, and a fleet of C-160 and Lockheed Martin C-130H tactical transports that continue to see heavy demand, France is apparently looking at the one option its government had said would not be considered.

French Defense Minister Herve Morin is quoted as saying that the government has expanded its stopgap options to include lease or purchase of some C-130Js; and Bloomberg reports that France has officially requested C-130J availability and performance data for review. Other possibilities for France include stepped up per-hour leasing of Russian AN-124s under NATO’s SALIS pool, per-hour C-17 leasing under NATO’s SAC pool, acquisition or lease of EADS’ smaller C-295Ms, or advancing their planned Airbus 330 MRTT aerial tanker & transport buy. France has also approved the modernization of its 10 newest C160 Transalls so they can remain in service until the first A400Ms arrive, which is now expected to happen in 2014-15.

These options group themselves by tradeoffs. Some contenders (C-295M, A330 MRTT) lack the reinforced floors required for dense tactical loads like armored vehicles. Others (AN-124, A330 MRTT, C-17s to lesser extent) require longer runways to operate from, which removes some of their utility as front line delivery aircraft. Range and refueling capability are potential issues for some (C-295M, some C-130Js), while maintaining overall fleet strength and front line airlift availability is a concern in other cases (AN-124, C-17, A330 MRTT to some extent). The C-130J sits in the middle of many of these tradeoffs, which may be why it has climbed back into consideration. Bloomberg.

June 5/09: Oman order. Lockheed Martin announces that the Sultanate of Oman has ordered a single stretched C-130J-30, to complement its 3 existing C-130H aircraft which were bought in the 1980s. Price is not disclosed.

The Lockheed Martin release doesn’t mention the UAE as a customer, despite earlier reports that contracts had been negotiated at IDEX 2009 (see Feb 25/09 entry). Company representatives informed DID that they are in final negotiations with the UAE, but have no contract yet, adding that negotiations are also underway with Israel (see July 30/08 entry).

Oman: 1 C-130J-30

May 27/09: Engines. Rolls-Royce announces an $80 million contract to provide AE 2100D3 spare engines and parts to power the C-130J military transport aircraft for the U.S. Air Force, U.S. Marine Corps, the Royal Norwegian Air Force and the Indian Air Force.

The contract, which is managed by Robins Air Force Base in GA, involves an initial 27 AE 2100D3 spare engines and parts for delivery through 2011.

May 8/09: Armed C-130Js. Lockheed Martin Aeronautics Co. in Marietta, GA received a $22.8 million firm-fixed-price contract to develop a roll-on, roll-off armed targeting capability for the Marine Corps’ KC-130J. The program is known as Harvest Hawk.

Work will be performed in Palmdale, CA and is expected to be complete in December 2009. Contract funds in the amount of $15.5 million will expire at the end of the current fiscal year. This contract was not competitively procured (N00019-09-C-0053).

May 4/09: Armed C-130Js. The USAF is also interested in roll-on armament for its C-130 fleet, and issues a PIXS solicitation for a “Precision Strike Pkg 360 Degree Situational Awareness Camera System.” The solicitation adds that:

“This system would operate at altitudes at or above 10,000 feet and act as a hostile fire indicator system to provide aircrew with the ability to virtually scan the outside of the aircraft for hostile ground threats that would possibly target them. This system is part of a broader Persistence Strike Package (PSP). The purpose of the PSP program is to add a modular PSP to a medium lift cargo aircraft, to include a medium caliber gun and Stand-Off Precision Guided Munitions (SOPGM).”

April 30/09: Iraq order. Lockheed Martin of Marietta, GA receives a maximum $292.8 million firm-fixed-price contract modification to buy 4 C-130J-30 aircraft for the Iraqi government. At this time, $6.9 million has been obligated. The 657 AESS in Wright-Patterson Air Force Base, OH issued the contract (FA8625-06-C-6456,P00080).

Note the July 25/08 entry. The initial request was for 6 aircraft. Since the DSCA request went unchallenged, Iraq’s government has the freedom to buy up to 2 more aircraft at a later date.

Iraq: 4 C-130J-30

April 30/09: The Air Force is modifying a fixed price contract with Lockheed Martin Corp., of Marietta, GA for $15.8 million. This contract modification will exercise options to purchase Special Forces configuration equipment for 6 MC-130J Global War on Terror aircraft. At this time, the entire amount has been obligated. 657 AESS, Wright-Patterson Air Force Base, Ohio is the contracting activity (FA8625-06-C-6456).

March 11/09: Australia support deal. Australia’s Defence Materiel Organisation (DMO) announces a contract to EADS Eurocopter subsidiary Australian Aerospace to provide Through Life Support services for the RAAF’s fleet of 12 C-130J and stretched C-130J-30 Hercules aircraft. Australian Aerospace already supports the RAAF’s AP-3C maritime patrol aircraft, so this is not a huge departure for the firm. Lockheed Martin will be the sub-contractor for aircraft maintenance, engineering, and supply chain management; and engine support will continue to be provided by Dubai Aerospace Enterprise subsidiary StandardAero under an existing contract arrangement.

The contract is worth up to A$ 292 million, and is structured as a 5-year rolling contract whose continuation will reportedly be linked to demonstrated performance and cost containment, with an eye to: improved delivery of services; performance-based, long-term, support arrangements; relationship with the Commonwealth; price disclosure; and meaningful transfer of risk. Contract extensions can continue under these arrangements, through to expected life-of-type in 2030.

RAAF Air Vice-Marshal Thorne says that the contract will create over 80 additional industry jobs in the Sydney/Richmond area over the next year. Australian DoD.

Australia support

March 5/09: Britain. Britain’s RAF is under strain, trying to sustain an aerial supply bridge for 8,000 deployed troops in Afghanistan. With its 20 C-130Ks (C1/C3) being forced toward retirement, Aviation Week reports [link now broken] that Britain is looking at the possibility of leasing 5 C-130Js as a potential “bridge” until the A400Ms can begin to arrive, and/or finding ways to add to their 6-plane C-17 fleet.

Senior British Defense Ministry officials are believed to have met on March 4/09 to examine proposals for the ministry’s next “Planning Round 09.” Airlift and budget issues would have been prominent within those discussions.

Feb 27/09: Engines. Rolls Royce Corp. in Indianapolis, IN receives a $106 million indefinite-delivery/ indefinite-quantity contract for logistics support, technical engineering support services, and spare engines and associated parts for the U.S. Marine Corps KC-130J, which includes the AE2100D3 turboprop engine and Dowty R391 propeller.

The KC-130J MissionCare contract is a single contract line item number is used to pay a fixed price based on aircraft hours flown. Under the terms of the agreement, Rolls-Royce will provide engine management, support, trouble shooting, parts supply and logistics support for the aircraft, operating at 3 U.S. Marine Air Stations: Miramar, CA, Cherry Point, NC and Okinawa, Japan.

The contract covers a base year plus 3 option years, with the base year funded at $39.1 million and running to February 2010. This contract was not competitively procured by the Naval Air Systems Command in Patuxent River, MD (N00019-09-D-0020).

Feb 26/09: Norway engine support. Rolls-Royce announces a $23 million MissionCare support services and spares contract for AE 2100D3 engines. The engines are installed on the Royal Norwegian Air Force’s (RNoAF) C-130Js.

The contract is modeled after the USAF’s Power By The Hour contract, providing a comprehensive support package to the RNoAF on a per-engine flight-hour basis. The contract covers on-site technical support, maintenance support, training, provision of spare parts, supply replenishment with the original equipment manufacturer (OEM) for the engine, and supply of an R391 Dowty propeller.

Feb 25/09: UAE. The UAE announces an AED 5.9 billion (about $1.6 billion) deal for 12 of Lockheed Martin’s C-130J medium-range tactical transports, which will accompany a deal for 4 of Boeing’s larger C-17s. Abu Dhabi’s privately-owned Waha Capital usually finances airline purchases, and has been tapped to finance the C-17 and C-130J contracts.

Neither deal is finalized, and the C-17 contract takes a while. The C-130J contract remains unsigned as of September 2012.

Feb 2/09: Engines. The USAF is modifying a contract to Rolls-Royce Corp. in Indianapolis, IN for $120 million, in return for spares, program management support, engineering services, and technical data in support of the C-130J’s AE 2100D3 engine and R-391 propeller. At this time $17.5 million has been committed, and the contract will be managed by 330 ACSG/GFKA at Robins AFB, GA (FA8504-07-D-0001, P00004).

Dec 16/08: Industrial. Reuters reports that Lockheed Chairman and CEO Robert Stevens told the Reuters Aerospace and Defense Summit in Washington that the company expected to sell “hundreds [of C-130Js] domestically and hopefully hundreds internationally” in coming years. “We’re building one airplane a month and our goal is to maybe double that…” he said.

Dec 12/08: Engines. Rolls Royce Corp. in Indianapolis, IN received a $6 million modification to a previously awarded indefinite delivery, indefinite quantity contract (N00019-03-D-0002). The Us Marine Corps is buying 2 more AE2100D3 turboprop engines for their KC-130Js.

Work will be performed in Indianapolis, IN and is expected to be complete in July 2010. US Naval Air Systems Command in Patuxent River, MD manages this contract.

Dec 3/08: Canada. The Ottawa Citizen’s defense reporter Davd Pugliese reports that Canada has signed a contract for early delivery of 2 of its 15 ordered C-130Js. One aircraft will arrive in June 2010, and the other will arrive in July 2010.

This still misses the RFP’s original must-deliver date of early 2009, but that was based on a contract being signed in 2006, instead of in 2008. Under the signed 2008 contract, the delivery deadline for the first Canadian C-130J would have been January 2011.

Dec 1/08: MC-130J mods. The USAF is modifying a firm-fixed-price not-to-exceed $74.9 million contract to Lockheed Martin Corp in Marietta, GA. It includes time and material and cost reimbursement, and covers an Engineering Change Proposal for one-time efforts to incorporate Special Operations Forces-unique modifications in the MC-130J. At this time, $19.6 million has been committed (FA8625-06-C-6456).

See also the related June 13/08 entry.

Oct 7/08: Qatar order. Qatar recently moved to upgrade its military transport capabilities by buying 2 C-17 strategic airlifters, and 18 AW139 utility helicopters. Now it will also add 4 stretched C-130J-30 tactical transports, under a recent $393.6 million deal with Lockheed Martin.

Qatar has never flown C-130s, so the package includes 4 aircraft, training of aircrew and maintenance technicians, spares, ground support and test equipment, servicing carts, forklifts, loading vehicles, cargo pallets, and a team of technical specialists who will be based in Qatar during an initial support period. See also July 29/08 entry.

Qatar: 4 C-130J-30

FY 2008

Canada orders 17; India orders 6; HC/MC-130J special forces configurations unveiled, get initial US orders; Qatar orders 4; Italian 3-year support deal; Israel request; Iraq request; 1st US Coast Guard C-130J delivered; As US SAR points to program growth, Lockheed confident C-130J will make it.

KC-130J USMC Right Bank

USMC KC-130J
(click to view full)

Aug 14/08: Sub-contractors. Rockwell Collins Aerospace and Electronics, Inc. in Portland, OR received a $7.2 (in total ceiling amount) firm-fixed-price, Basic Order Agreement (BOA) for spares, repairs, and engineering services and support of HGS-3000 heads-up display system for the C-130J aircraft sustainment program.

Work will be performed 100% in Portland, Ore and is anticipated to be complete at the conclusion of the BOA in August 2013. Funds will be obligated as each job order is identified. This contract was competitively procured via Federal Business Opportunities, Navy Electronic Commerce Online, and the Naval Surface Warfare Center, Crane website with one offer received by the Naval Surface Warfare Center, Crane Division in Crane, IN (N00164-08-G-WT00).

July 30/08: Israel. The US Defense Security Cooperation Agency notifies Congress [PDF] of Israel’s request for up to 9 stretched C-130J-30s, including a number of ‘non-standard’ equipment items associated with Special Forces use. The total value could be as high as $1.9 billion.

Read Israel Orders ‘Special’ C-130J-30s for full coverage.

DSCA request: Israel C-130J-30 (9)

July 29/08: Qatar. DACIS reports [link now broken] that The Qatari Ministry of Defense has awarded Lockheed Martin an undisclosed contract for C-130J Hercules transports. While no DSCA announcement has been issued, there are civilian versions of the C-130 that would not require a Foreign Military Sale request. Later announcements reveal that Qatar ordered 4 planes.

The move comes just a couple of weeks after Qatar signed deals with an estimated $1.5 billion value, acquiring 2 C-17 strategic transport aircraft, and 18 AW139 light/medium utility helicopters. The Persian Gulf sheikhdom doesn’t have a real military transport fleet at the moment, just a VIP flight of business and passenger jets. With these 3 contracts, Qatar has now modernized its aged utility helicopter fleet, and acquired longer-range military transports to back that up. See subsequent announcement on Oct 7/08.

July 25/08: Iraq request. The US Defense Security Cooperation Agency announces [PDF] Iraq’s official request for 6 stretched C-130J-30 aircraft, which will supplement the 3 refurbished C-130E’s that currently form Iraq’s medium transport fleet.

The estimated cost is $1.5 billion, and the prime contractor will be Lockheed Martin Aeronautics Company in Fort Worth, TX and Rolls-Royce Corporation in Indianapolis, IN. Going forward, up to 10 U.S. Government and 10 contractor representatives will participate in 2-week long annual technical and program management reviews. Lockheed Martin and Rolls Royce aren’t the only contractors for this request, however, which also includes defensive equipment from Alliant Techsystems and BAE Systems. The detailed request includes:

  • 6 stretched C-130J-30 aircraft identical to the USAF baseline standard
  • 28 Rolls Royce AE 2100D3 engines, (24 installed, 4 spare)
  • 8 of ATK’s AN/AAR-47 Missile Warning Systems (6 installed, 2 spare)
  • 8 of BAE’s AN/ALE-47 Countermeasures Dispensing Systems (6 installed, 2 spare)

Plus a stock of spare and repair parts, configuration updates, integration studies, support equipment, publications and technical documentation, technical services, personnel training and training equipment, foreign liaison office support, U.S. Government and contractor engineering and logistics personnel services, construction, and other related elements of logistics support.

DSCA request: Iraq C-130J-30 (6)

July 17/08: Industrial. It was touch-and-go for a while, but the C-130J’s future now looks much more assured. Ross Reynolds, vice president of C-130 Programs for Lockheed Martin, announces that the company has notched 221 C-130J orders, with a current backlog of 58 aircraft. Flight International’s article adds that:

“Having dropped plans to upgrade its ‘Legacy Herks’ under Boeing’s troubled avionics modernization programme (AMP) the USAF has instead opted for new aircraft, based on a common airframe derived from the US Marine Corps’ KC-130J. The new requirement initially calls for 115 aircraft; initially comprising 78 HC-130Js for Air Combat Command and 37 MC-130Js for AFSOC. In anticipation of the huge new USAF requirement, Lockheed Martin says that it is ready to ramp up production to 24 aircraft per year from the current 12.”

July 15/08: Sub-contractors. Lockheed Martin holds a briefing at the Farnborough International Airshow 2008 concerning its new HC-130J and MC-130J configurations. In addition, Lockheed Martin discussed 3 new technologies that will become part of all future C-130Js: (1) a Global Digital Map Unit built by Israel’s Elbit Systems; (2) a TacView Portable Mission Display for mission planning and in-flight replanning, built by Canada’s CMC, who recently finished a delivery to US AFSOC for its AC-130H/U gunships; and CMC’s InegriFlight commercial GPS Landing System Sensor Unit to give the planes an Instrument Flight Rules and civil-certified Global Navigational Satellite System. CMC Electronics | Flight International re: TacView.

June 13/08: +6 SOCOM. The Air Force is modifying a firm fixed price contract with Lockheed Martin Aeronautics Company of Marietta GA by $470 million, as an unfinalized contract to buy 6 HC/MC-130J special operations aircraft. The aircraft will be bought in FY 2009, and this contract includes associated long lead material and non-recurring aircraft production efforts using FY 2008 advance procurement funding. At this time $75 million has been committed by the USAF/AFMC, Aeronautical Systems Center (ASC) at Wright-Patterson Air Force Base, OH (FA8625-06-C-6456 P00037).

The new variant will add several features to the baseline KC-130J, including Block 6.5 flight-control software, an extended service life wing, an enhanced cargo handling system, a boom refueling receptacle, and electro-optical/infrared camera, a combat systems station and armor.

This move effectively abandons an earlier option of holding a competition to replace existing HC/MC-130s. The USAF is authorized to replace the 68 oldest HC/MC-130N/Ps, including some that entered service in 1964. Whether it chooses to replace its entire inventory with C-130J variants remains an open question at this point; a future competition is not impossible. See also USAF release | Flight International.

May 30/08: Engines. Rolls Royce Corp. in Indianapolis, IN received a $9.7 million modification to a previously awarded indefinite-delivery/ indefinite-quantity contract (N00019-03-D-0002) for logistics support, technical engineering support services, and spare engines and associated parts for the U.S. Marine Corps KC-130J, which includes the AE2100D3 turboprop engine and R391 propeller.

Work will be performed at the Marine Corps Air Station Cherry Point, NC and is expected to be completed in November 2008. The Naval Air Systems Command in Patuxent River, MD is managing the contract.

May 28/08: HC/MC-130J. Lockheed Martin unveils its privately-developed HC/MC-130J at the ILA exhibition in Berlin. It can be refueled in flight, ad can also mount the KC-130J’s refueling pods to act as a tanker itself. Advanced imaging and radar systems for low-level night flights and battlefield surveillance, modern electronics including the addition of a dual-display combat systems operator station, and a wing with longer service life round out the enhancements.

This tailored common core special operations variant is intended to the HC-130N/P King Bird CSAR/tanker, MC-130E/H Combat Talon special forces transports, and MC-130P Combat Shadow special forces transports/tankers. Lockheed also hopes that this hopes new common core airframe will form the basis of a future gunship to replace existing AC-130s; see the Additional Readings section, however, for questions about the design’s appropriateness to the future Special Operations environment.

SOCOM has issued an official acquisition decision memorandum for 68 aircraft has now been issued to replace the older MC-130E, MC-130P and HC-130P aircraft, with an overall program target of 115 aircraft and an initial operational capability (IOC) date of 2012. In the absence of orders, Lockheed Martin has used private funds in order to ensure timely development, though India’s recent billion-dollar order of 6-12 MC-130J type aircraft has helped ease the risk. Lockheed Martin is also keenly aware that the larger Airbus A400M’s biggest disadvantage is the fact that deliveries are expected to begin in 2011, with a substantial order backlog of about 180 aircraft. By accelerating its own efforts, they place their future competitor at maximum disadvantage for the prestigious US SOCOM contract, which can then be levered into niche-role contracts with other countries looking to boost their special forces and search-and-rescue capabilities. Flight International.

HC/MC-130J design unveiled

May 9/08: Support. GE Aviation Systems LLC of Sterling, VA received a firm fixed price contract for $9.4 million to establish organizational level propeller repair capability for the C-130J aircraft at 8 different bases. At this time all funds have been committed. Robbins AFB, GA issued the contract (FA8504-080C-0002).

April 7/08: SAR. The USA decides to buy more C-130Js, and that means higher overall program costs which must be note in the Pentagon’s Selected Acquisition Reports release:

“Program costs increased $3,958.2 million (+49.0 percent) from $8,071.1 million to $12,029.3 million, due primarily to a quantity increase of 52 aircraft from 82 to 134 aircraft (+$2,937.8 million) and associated estimating and schedule allocations

  • (+$399.6 million). There were additional increases in initial spares (+$85.7 million) and other support costs (+$546.9 million) associated with the higher aircraft quantity. These increases were partially offset by decreases from the acceleration of the procurement buy profile (-$18.1 million) and withholds for higher Air Force priorities and programming changes (-$12.6 million).

…Quantity changes are estimated based on the original SAR baseline cost-quantity relationship. Cost changes since the original baseline are separately categorized as schedule, engineering, or estimating “allocations.” The total impact of a quantity change is the identified “quantity” change plus all associated “allocations.”

SAR – more C-130Js

April 2/08: Lockheed Martin announces delivery of a 6th C-130J Super Hercules to 41st Airlift Squadron, 463rd Airlift Group, at Little Rock Air Force Base, AR. The 41st, also known as the “Black Cats,” is the first active-duty C-130J combat squadron in the Air Force.

March 18/08: +2 KC-130J. A $133.2 million “undefinitized contract action” (UCA) for 2 FY 2009 KC-130J aircraft and the associated long lead materials and parts. At this time $30 million has been obligated. Kirtland AFB in NM issued the contract (FA8625-06-C-6456 P00033).

March 11/08: Engines. Rolls Royce Corp. in Indianapolis, IN received a $6.5 million modification to a previously awarded indefinite-delivery/ indefinite-quantity contract (N00019-03-D-0002) for logistics support, technical engineering support services, and spare engines and associated parts for the U.S. Marine Corps KC-130J, which includes the AE2100D3 turboprop engine and R391 propeller.

Work will be performed in Cherry Point, NC, and is expected to be complete in May 2008. The Naval Air Systems Command in Patuxent River, MD issued the contract.

Feb 29/08: USCG. Lockheed Martin delivers the first “missionized” HC-130J long-range surveillance maritime patrol aircraft to the U.S. Coast Guard for maritime search and rescue, maritime law enforcement and homeland security missions. Mission equipment includes installation of a belly-mounted surface search radar, a nose-mounted electro-optical infrared sensor, a flight deck mission operator station and a mission integrated communication system. The mission system installed on the HC-130J is derived from the same software series developed for the mission system pallet onboard the HC-144A (EADS-CASA CN-235) maritime patrol aircraft concurrently in testing.

Lockheed Martin is working within the Deepwater acquisition framework to deliver 3 fully-equipped HC-130Js under a under a fixed-price contract, and is on schedule to complete the aircraft In March 2008. A contract modification is expected to begin work on a 4th aircraft, which would give the Coast Guard an inventory of 6 HC-130Js.

USCG 1st missionized HC-130J LRSM

Feb 1/08: Support. A firm fixed price contract for $103.1 million for services that include logistics support, program management support, engineering services, repairs, spares and technical data in support of systems that are unique to the C-130J. This modification exercises option 1 of the contract, covering years 3-5. At this time, $12.5 million has been committed.

Parts that are shared with the rest of the C-130 Hercules fleet tend to be bought through pre-existing maintenance programs – partly because this is easiest, and partly because more aggregation improves the military’s bargaining position. The 330th ACSG/GFKA at Robins Air Force Base, GA issued the contract (FA8504-06-D-0001, PO 0006).

Jan 30/07: India order. The USA and India reportedly sign a Letter of Agreement for 6 C-130J-30 transports, plus additional communications equipment, spares, etc. (q.v. May 25/07 request).

There’s an additional option for 6 more planes in this contract, which the Indian government can buy at the same agreed-upon price.

India: 6 C-130J-30

Jan 16/08: Canada order. Canada signs a USD $1.4 billion contract for 17 C-130J aircraft, as replacements for about 23 aging CC-130 Hercules aircraft.

A 20-year maintenance deal with Lockheed Martin is also in the works, and will be finalized at a future date; the entire program is estimated to be worth about C$ 4.9 billion (currently $4.8 billion).

Canada: 17 C-130J-30

Nov 30/07: Engines. Rolls Royce Corp. in Indianapolis, IN receives an $11.1 million modification to a previously awarded indefinite-delivery/ indefinite-quantity contract (N00019-03-D-0002). It exercises an option for logistics support, technical engineering support services, and spare engines and associated parts for the US Marine Corps’ KC-130J aerial tankers/ transports, which are powered by Rolls Royce’s AE2100D3 turboprop engine and the R391 propeller.

Work will be performed in Cherry Point, NC, and is expected to be completed in May 2008. The Naval Air Systems Command in Patuxent River, MD.

Oct 25/07: USA multi-year deal offer. The Hill reports that Lockheed Martin has offered the US military a 5-year, $6+ billion deal for 120 C-130J, KC-130J, and C-130J-S (short) aircraft. What are the deal’s parameters? Why now? Short answer: a rival’s delays make a lock-in possible that would guarantee the aircraft’s future.

Oct 12/07: Britain. The UK Parliament’s Defence Committee examines Britain’s airlift capacity in light of current usage, A400M schedule slippages, and future needs. Key C-130J related excerpts from the document’s Q&A and government responses include:

“We share the Committee’s concerns regarding the medium and longer term consequences of the current high levels of use of the C-17 and C-130 fleets. We wish to reassure the Committee that we already monitor very closely the impact that flying rates have upon the expected life of our aircraft. We constantly monitor the fatigue that our aircraft are subject to in order to reassess our ability to maintain military capability in the future and enable early action to be taken where necessary. In the long term, the MoD is taking account of the reduced life-expectancy of its aircraft as a result of increased flying hours… The Department agrees with the Committee that some aircraft are incurring additional maintenance and repair activity as a result of the conditions in which they are employed. For example, the use of the C-130 Hercules onto natural surfaces rather than paved runways results in some unavoidable damage to the under-belly surface of the aircraft… . While the replacement of [earlier version] C-130K with 25 A400M will, overall, result in a one-for-one replacement, the increased payload and range of A400M roughly doubles the relative airlift capability offered by C-130K.”

See the full report: “14th Special Report. Strategic Lift: Government Response to the Committee’s Eleventh Report of Session 2006-07; HC 1025” [PDF]

Oct 10/07: Italy support deal. Lockheed Martin, Alenia Aeronautica and Avio SPA have signed a EUR 97 million ($137.5 million) agreement to provide Long Term Support (LTS) for the Italian Air Force’s C-130J Super Hercules fleet. This Raggruppamento Temporaneo d’Impresa (RTI) is led by Alenia Aeronautica, and will provide joint support of the Italian C-130J/J-30 fleet of 22 aircraft for a period of 3 years.

Lockheed Martin’s portion of the contract is about $47 million; its responsibilities include integrated logistics support management, avionics/mechanical line replaceable unit repair service, on-site resident support , field service support, supply chain management, engineering support and technical publications updates.

Italy support

Oct 9/07: Delivery. Lockheed Martin announces that it has recently delivered the first KC-130J Tanker to US forces in Japan. Aerial Refueling and Transport Squadron 152 (VMGR-152), Marine Corps Air Station Futenma, took delivery of its first KC-130J on Sept 30/07, representing the 27th KC-130J to be delivered to the USMC.

The USMC Air Expeditionary Force has had 6 KC-130Js in theater since February 2005, which have flown 8,854 sorties totaling 17,398 flight hours. August 2007 set a deployment one month record with 318 sorties, 621.9 flying hours, just over 6 million pounds of fuel offloaded, and 127,014 pounds of cargo carried.

Oct 3/07: Support. Lockheed Martin Aeronautical Systems of Marietta, GA received a contract modification for $6.9 million, incorporating Engineering Change Proposal (ECP) 06-0700076R1 entitled, “Block 6.0 Installations and Production Non-Recurring.” This ECP will retrofit and install Block 6.0 on all currently fielded US Air Force and US Air Force Reserve C-130J, EC-130J, and WC-130J aircraft. A separate ECP is currently in work at the 657th AESS for production incorporation of Block 6.0, which will enable C-130J aircraft to be produced in the Block 6.0 configuration. At this time all funds have been obligated. For more information please call (937) 255-4599. USAF/AFMC Aeronautical Systems Center, Wright-Patterson Air Force Base OH (FA8625-06-C-6456, P00014).

FY 2007

US contract restructured; US JCA competition loss; Canada win; India request; Norway request. Deliveries: Denmark’s 4th & last.

C-130J Takeoff

C-130J-30
(click to view full)

Aug 3/07: +5. Lockheed Martin Aeronautical Systems in Marietta, GA received a firm-fixed-price contract modification for $322 million. This contract modification is an unfinalized contract for 5 more C-130J aircraft under the US Congress’ FY 2007 Global War on Terrorism supplemental funding. At this time, $161 million has been obligated. Work will be complete in December 2010 (FA8625-06-C-6456/P00021). Note that this figure has not yet been added to the budgetary totals above.

Aug 3/07: Lockheed Martin announces delivery of a 3rd “C 130J Super Hercules” to the 41st Airlift Squadron “Black Cats” at Little Rock Air Force Base, AK. The Black Cats are the first active-duty C-130J combat squadron in the Air Force, and one of the most highly decorated airlift squadrons in U.S. military history.

This was a minor tidbit, but the release also quoted Lt. Gen. Donald J. Hoffman, Military Deputy, Office of the Assistant Secretary of the Air Force for Acquisition at the Pentagon. He accepted the new C-130J on behalf of the “Black Cats” and said that: “As our aging intra-theater airlift and tanker fleets need replacing, we anticipate that the C-130J will be a competitive contender for those missions.”

Interesting. Note the use of the word “contender.”

July 11/07: Denmark. Lockheed Martin announces delivery of the 4th C 130J Super Hercules to the Royal Danish Air Force (RDAF), completing the current order. Denmark’s first C-130J was delivered in March 200,4 and began operational service only one month after arriving at the RDAF’s 721 Squadron in Aalborg, Denmark.

RDAF C-130Js are being deployed and used in missions around the world and have already accumulated nearly 5,000 flight hours. One RDAF C-130J operating in Kuwait over the past six months has flown 250 missions, transported 1,600 passengers and moved 500,000 pounds of cargo. RDAF C 130Js were also deployed in support of the tsunami humanitarian relief effort in Southeast Asia and to support the United Nations in Africa. In addition to operating in the hot, harsh conditions of both Southwest and Southeast Asia, RDAF C-130Js have successfully performed in extremely cold conditions as well. They fly to “Station North” in Greenland, the Danish Navy’s most remote base located only 580 miles from the North Pole.

Denmark – all 4 delivered

June 28/07: Support. Lockheed Martin Simulator, Training and Support in Orlando, FL received a firm-fixed-price contract modification for $7.65 million for C-130J Training, Block 6.0 (USAF) and Block 6.5 (USMC) upgrades. This work will be complete by September 2009. To date, total funds have been obligated. The Headquarters Aeronautical Systems Center at Wright-Patterson Air Force Base, OH issued the contract (FA8621-06-C-6300/P00009).

June 18/07: +1 KC-130J. A firm-fixed price contract modification not to exceed $64.2 million, for 1 additional KC-130J aircraft for the United States Marine Corps. The aircraft is being added to those awarded under contract FA8625-06-C-6456 P00008, on Dec 8/06 – see below. To date $32.1 million has been obligated (FA8625-06-C-6456/P00015).

This additional aircraft is being funded entirely by dollar savings realized by the USMC as a result of the conversion of the C-130J Multi-Year Procurement (MYP) contract from FAR (Federal Acquisition Regulations) Part 12 to FAR Part 15. This total of 5 aircraft will now be specified under one single proposal, and work will be complete by March 2010.

May 25/07: India. The US Defense Security Cooperation Agency notifies Congress [PDF] of India’s request for 6 C-130J Aircraft in Special Forces configuration, as well as associated equipment and services. The planes are destined for India’s special forces, and the total value if all options are exercised could be as high as $1.059 billion.

See full DID coverage of India’s buy.

DSCA request: India C-130J (6)

April 18/07: Norway. The US Defense Security Cooperation Agency notifies Congress [PDF] of Norway’s request for 4 stretched C-130J-30 aircraft, as well as associated equipment and services. Lockheed Martin in Fort Worth, TX will supply the aircraft, and will be responsible for procuring and integrating the defensive systems. Rolls-Royce Corporation in Indianapolis, IN will supply the engines. The total contract values, if all options are exercised, could be as high as $520 million. DSCA adds that:

“Norway intends to use the C-130J aircraft for intra-theater support for its troops involved in worldwide operations. Additionally, the aircraft will be used for humanitarian relief operations in various locations to include the Sudan, the Middle East, and Afghanistan.”

The purchase encountered some political controversy, but American bureaucrats made extra efforts to expedite key approvals and move the sale forward. In the end, a deal was completed.

DSCA request: Norway C-130J-30 (4)

Jan 31/07: Support. A $33.6 million firm-fixed-price with time & material and cost reimbursement contract modification. This contract modification will exercise period 2 options to purchase the following items: program and management data for 1-year, technical and engineering data for 1-year, engineering drawing for 1-year, logistics support data for 1-year, technical manual contract requirements data for 1-year, initial C-130J aircraft peculiar spares for 9 aircraft, reliability and maintainability program for 1-year, field service representative support for 1-year, ground maintenance station admin. support for 1-year. At this time, total funds have been obligated, and work will be complete January 2008. The Headquarters Aeronautical Systems Center at Wright-Patterson Air Force Base, OH issued the contract (FA8625-06-C-6456).

Dec 20/06: Support. A $37.5 million modification to a previously awarded indefinite-delivery/indefinite-quantity contract (N00019-04-D-0001) to exercise an option for logistics and technical engineering support and spares for the U.S. Marine Corps’ KC-130J aircraft and other Government C-130J aircraft. Work will be performed in Cherry Point, N.C. (85%); Miramar, CA (10%); and Okinawa, Japan (5%), and is expected to be complete in December 2007. The Naval Air Systems Command in Patuxent River, MD issued the contract.

Dec 8/06: +3 Js, +2 KC-130J. A $256.2 million firm-fixed-price contract modification to purchase 3 C-130J-30 transports and 1 KC-130J aerial tanker, as authorized and funded by the FY 2006 Global War on Terror (GWOT) supplemental authorization. This modification is an undefinitized contraction action (UCA) that will obligate 50% ($128.1 million) of the $256.2 million not-to exceed amount. These aircraft, slated for delivery in 2010, were authorized and funded by the FY06 Global War on Terror supplemental authorization. This contract brings the total number of C-130Js ordered to date to 186 (FA8625-06-C-6456/P00008).

A June 2007 modification brought the FY 2006 supplemental value to $320.4 million, for 3 C-130Js and 2 KC-130Js. See above. These figures have not yet been added to the budgetary figures above, pending question to the US military.

Nov 22/06: Canada. Ottawa Citizen – Lockheed wins $4.9B contract. The story contends that DND representatives did not seriously examine Airbus’ bid, and gives these details:

“The Conservative government has quietly named Lockheed Martin’s C-130J aircraft as the winner of a $4.9-billion bid to replace the military’s aging Hercules transport planes… The Canadian government will spend $3.2 billion to buy 17 of the aircraft and another $1.7 billion for a 20-year service contract for the planes. Lockheed, as the prime contractor, will be responsible for the maintenance contract as well. The contract for the planes is expected to be signed by the summer of 2007. The first aircraft will be required to be delivered three years after that.”

DID has a detailed, in-depth spotlight article covering Canada’s tactical airlift competition, its requirements, the proposed alternatives, and ongoing developments: “Canada’s CC-130s to Fail In 3 Years — $4B RFP for Replacements (updated)

Nov 21/06: No JCA joy. Lockheed Martin’s JCA protest is not successful. The reason their “shortened C-130J” was disqualified from the finals?

Their bid wouldn’t have provided jam-resistant GPS instrumentation until 2012, and its incorporation required the USAF to sign on to the existing upgrade contract for the C-130J fleet (FA8625-04-D-6425). The RFP, on the other hand, wanted the planes delivered with those systems installed. The other competitors complied, and even a clarification request to Lockheed didn’t wake them up. The GAO seemed none too happy with Lockheed Martin’s protest, either, stopping just sort of calling its arguments dishonest.

Nov 3/06: Support. Lockheed Martin Corp. in Orlando, FL received a $17.5 million firm-fixed-price contract for C-130J training, FY 2007 contractor logistic support, aircrew, training system support Center and FY 2007 change management. At this time, $17.25 million have been obligated, and work will be complete September 2007. The Headquarters Aeronautical Systems Center at Wright-Patterson Air Force Base, OH issued the contract (FA8621-06-C-6300).

Oct 25/06: US C-130J contract converted. The multi-year procurement contract for the C-130J Hercules is converted from a commercial item Federal Acquisition Regulation Part 12 to a FAR Part 15 military contract, with increased contractor overhead for costing data etc.

Read “C-130J Acquisition Program Restructured” for full coverage.

US restructuring

FY 2006 and earlier

24-year British support deal; Multinational upgrade; Cancellation threat in USA; Inspector General report says cancellation fee estimates wildly overstated; USMC’s KC-130Js operational; USAF accepts 1st C-130J; Delivery #100.

UK: C-130J

UK C-130 C5
(click to view full)

Oct 16/06: International block upgrades. Lockheed Martin announces a $110 million upgrade contract to bring the C-130J Super Hercules transports flown by Australia, Britain, Italy and Denmark to an agreed standard. See “C-130J Reaches USAF IOC, Adds $110M for Multinational Upgrades” for full coverage.

International upgrades agreement

Aug 14/06: JCA GAO protest. Lockheed Martin files a protest with the GAO and urges a freeze on the Joint Cargo Aircraft program until its complaint is resolved, following the exclusion of its shortened-fuselage C-130J from the JCA competition.

August 2/06: JCA loss. C-130J, CN-235 eliminated. The US Army informs Lockheed that its shortened C-130J does not qualify for the JCA, and also eliminates the EADS/Raytheon CN-235.

July 18/06: Support. A $10.5 million firm-fixed-price, time and material, and cost-reimbursement contract for production and installation of stepped frequency microwave radiometer modification kits for 10, WC-130J. This work will be complete August 2007. The Headquarters Aeronautical Systems Center at Wright-Patterson Air Force Base, OH issued the contract (FA8625-06-C-6456)

June 23/06: IG Report. The Washington Post reports on a Pentagon inspector general report, which claims that the purported $1.78 billion cancellation costs may have been overstated by up to $1.1 billion. According to the report, the estimate Rumsfeld was given was “incomplete and did not provide reliable information for making an informed decision,” leaving decision-makers incapable of rationally deciding the cost-effectiveness of continuing or terminating the contract.

Defense Secretary Rumsfeld had bowed to strong Congressional pressure when he decided not to terminate the C-130J program as he and the Pentagon had originally proposed. At the time, the cited reason was cancellation costs.

June 21/06: Support. The USAF issues a $112 million firm-fixed-price with time & material and cost reimbursement contract for:

  • C-130J Peculiar Spares (Initial) Existing Bases: (8 kits)
  • C-130J MATS Peculiar Spares: (1 Lot)
  • C-130J Readiness Spares Packages Air Force (Little Rock): (1 Lot)
  • C-130J Readiness Spares package ANG (Rhode Island): (1 Lot)
  • WC-130J High Priority Mission Spares Kits USAFR Keesler AFBG: (1 Lot)
  • EC-130J Quick Engine Retrofit Kit – FY06 (1 each).

At this time, $33.1 million has been obligated. Solicitations and negotiations were complete March 2006, and work will be complete January 2007. The Headquarters Aeronautical Systems Center at Wright-Patterson Air Force Base, OH issued the contract (FA8625-06-C-6456)

June 7/06: JCA bid. Lockheed Martin announces that they have proposed their in-production short-fuselage variant of the combat tested C-130J for the Joint Cargo Aircraft (JCA) program. JCA requirements called for an aircraft capable of short-field performance, able to transport a payload of 12,000 pounds, and designed to accommodate new technology such as defensive systems and state-of-the-art avionics.

Lockheed had been partnered with Alenia Aeronautica on the C-27J Spartan/”Baby Herc,” but that went awry. In the end, the shortened C-130J would be disqualified from the competition, which the C-27J won.

US JCA loss

June 2/06: Britain support deal. The UK MoD announces a GBP 1.52 billion contract ($2.86 billion at conversion) to Marshall Aerospace in order to support its fleet of C-130 Hercules transport aircraft over the next 24 years. As prime contractor, Marshall Aerospace will work in partnership with the UK Defence Logistics Organisation (DLO), the Royal Air Force, Lockheed Martin and Rolls-Royce to deliver the Hercules Integrated Operational Support (HIOS) programme. The HIOS programme will provide guaranteed levels of aircraft availability to a fleet that includes both older C3/C1 models (C-130K stretched and normal) and C4/C5 models (C-130J-30 and C-130J). See full DID coverage.

British support

May 24/06: Training. Lockheed Martin Simulator, Training and Support in Kennesaw, GA received a $32.7 million firm-fixed-price contract for C-130J Training Device Fuselage Trainer #2, Loadmaster Part Task Trainer, Aircraft Interface Monitor, Visual Awareness Recognition Screen, Weapon System Trainer Local Networking, Training System Support Career (5-months), Contractor Logistics Support (5-months), aircrew training (5-months) Instructor Operation Stration course, ISO Computer Base Trainer, Premium Training Time, and U. S. Marine Corps proposal prep. At this time, $20.2 million has been obligated. The Headquarters Aeronautical Systems Center at Wright-Patterson Air Force Base, OH issued the contract (FA8621-06-C-6300).

April 17/06: Engines. Lockheed Martin announces that the Rolls-Royce AE2100D3 engine powering the C-130J Super Hercules transport fleet has reached the 1,000,000 flight hour milestone. The engine also powers Alenia’s C-27J, but Lockheed’s figure is derived from 250,000 flight hours for the worldwide C-130J fleet (4 engines per C-130J). The “common core” AE engine line is manufactured in Indianapolis, IN.

As of this date, a total of 182 C-130Js are on order, and 136 have been delivered to the U.S., Air Force Reserve Command and Air National Guard, USMC, Coast Guard, the Royal Australian Air Force, Britain’s Royal Air Force, the Royal Danish Air Force, and the Italian Air Force.

1 million engine flight hours

Feb 1/06: Support. A $164 million firm-fixed-price, fixed-price award-fee, cost-plus fixed-fee, time-and-materials, and cost-reimbursement contract for sustaining services including logistics support, program management support, engineering services, spares and technical data in support of systems peculiar to the C-130J family.

At this time, $13.5 million has been obligated. Solicitations began August 2005, negotiations were complete in January 2006, and work will be completed by 2 years of sustainment service performance. The Headquarters Warner Robins Air Logistics Center at Robins Air Force Base, GA issued the contract (FA8504-06-D-0001).

Feb 1/06: Engines. Rolls-Royce Corp. in Indianapolis, IN received a $72.6 million firm-fixed-price contract for sustaining services in support of the C-130J propulsion system which includes the AE 2100D3 engine and Dowty’s R-391 propeller system. The contract includes logistics support, program management support, engineering services, spares and technical data. At this time, $18.9 million has been obligated. The Headquarters Warner Robins Air Logistics Center at Robins Air Force Base, GA issued the contract (FA8504-06-C-0004).

FY 2005 and earlier (incomplete)

KC-130J Hercules tanker

KC-130J refueling CH-53E

April 29/04: The U.S. Marine Corps announces that the commander of Operational Testing and Evaluation (OT&E) has “recommended full fleet introduction of the Lockheed Martin KC-130J [aerial tanker] for operational use.”

April 16/04: US Acceptance. The U.S. Air Force formally accepts its first Lockheed Martin C-130J Super Hercules.

USAF acceptance

Aug 6/03: Delivery #100. Lockheed Martin announces the delivery of the 100th C-130J Super Hercules airlifter. The customer is the Italian Force’s 46th Air Brigade based in Pisa, Italy.

#100

Additional Readings & Sources

News & Related Developments

  • Deutsche Welle (Nov 6/07) – Report: Half of Germany’s Military Planes are in Shambles. Germany isn’t alone with this problem, and: “…corrosion and wear and tear have turned over half of Germany’s [C-160] Transall planes into decrepit machinery. The sources apparently said that it was becoming more difficult to locate spare parts for the planes, some of which are more than 40 years old… Germany had originally planned to replace the remaining Transall planes with Airbus’ new A400M model by 2014, but that schedule may have to be revised due to recently announced delays in delivery.”
  • Defense News (Oct 29/07) – Airplanes on Life Support. Moseley, Wynne Plead: Let USAF Pull the Plug [dead link]. They’re talking about aircraft that can’t fly but must be kept per Congressional directives, which includes a number of C-130E Hercules and KC-135E Stratotankers. “One C-130E Hercules from the 86th Airlift Wing at Ramstein Air Base, Germany, is so old and in such bad shape it cannot safely fly. Yet U.S. Air Force maintainers must tow it around the tarmac every so often to make sure its tires don’t go flat, and crank up the engines every month to make sure they still run… More than 20 percent of the service’s C-130Es are grounded or have significant flight restrictions…”
  • Aviation Week’s Defense Technology International (Jun 13/07) – A400M Could Dominate Strategic Lift [link now broken]. Also covers the C-17 program, and C-5 AMP/RERP upgrades. “The trend in airlift demand is going to place a premium on aircraft that carry more than a C-130. The goal of carrying Future Combat Systems vehicles on the C-130 has been abandoned. Even the new Mine Resistant Ambush Protected vehicles are so heavy that a C-130 will carry only one of them. And plans call for the Army to get bigger. If there is an airlift crisis in 2015-20, you read it first here.”
  • DID (April 4/07) – Keeping the C-130s Flying: Center Wing Box Replacements. On February 14, 2005, the US Air Force announced that they were grounding nearly 100 C-130E models because of severe fatigue in their wings, including a dozen that had been flying missions in and out of Iraq and Afghanistan. By November 2006, the USAF had kept 47 aircraft under flying restrictions, plus another 30 completely grounded because of the cracks. Other aircraft are expected to wear out as they fly, however, and the replacement program doesn’t expect to get ahead of the “grounding-restriction curve” until 2012.
  • National Defense Magazine (February 2000) – Industry Titans Vying for Early Lead in Cargo Aircraft Markets.

Competitors

Special Forces

  • Center for Strategic & Budgetary Assessments: Robert Martinage, Senior Fellow – Stealthy Mobility & Support: Aircraft for US Special Operations Forces. [PDF] Feb 22/07 Presentation at CSIS – Future of SOF Aviation Project. Note payload requirements of only 20,000-30,000 pounds, less than the C-130.
  • StrategyPage (Aug 22/09) – Fly Hard, Pay Later. “…adding $4 billion worth of new aircraft… over the next five years. The 1st Special Operations Wing… 37 new C-130J… converting 17 of the aircraft to AC-130 gunships, to replace the 25 currently available… The 1st SOW flew 3,200 combat sorties last year, each of these averaging about four hours over hostile territory. There were also 4,200 training sorties, which mainly served to provide 3,200 new air crew for 1st SOW aircraft.”
  • Military Aerospace Technology (March 16/05) – Next Generation Gunships. Includes significant details re: Lockheed Martin’s MACK concept, which may have a significant influence on future SOCOM aircraft.
  • Jane’s (Feb 7/03) – Concepts vie to win US special ops aircraft race. But the designs, including Lockheed’s MACK concept, are also aimed at the medium transport market.

Double-Jointed & Popular: The Bv Family of Infantry Support Vehicles

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BVS-10 Viking Ashore

A Viking comes ashore

The BvS10 is the successor to the wildly popular Bv206, 11,000 of which have been sold to 40 countries around the world – including the USA (M978). Readers may have seen these vehicles elsewhere, too, as a number of Bv206s have post-military careers at ski resorts, in industries like mining and logging, etc. The new BvS-10 is larger and more heavily armored; it’s in use in Britain, France and the Netherlands as a key armored vehicle for their respective Marines, has been bought by Sweden, and is under evaluation elsewhere. International interest includes imitators: Singapore’s Bronco ATTC is a BVS10 competitor, and Finland and Norway have their own local Bv206 variants.

What makes this unusual-looking vehicle family and design so popular? They aren’t like Humvees or similar wheeled mainstays. They aren’t full armored personnel carriers, either – they’re armored, but Bv family vehicles can’t take the kind of punishment that a Bradley or LAV can absorb. Instead, the secret to their success lies in a remarkable all-terrain capability, and their ability to fill a rare and critical role: air-portable and amphibious infantry enhancement. These success factors are discussed below, along with contracts and key developments related to this vehicle family.

The Bv Family of Vehicles

Bv206 and Bv206S

Bv206S vs. Bv206

Hagglunds Bv family vehicles are really two separate chassis working together. Hydraulic cylinders that push or pull one chassis segment relative to the other do all the steering. The central articulation point also allows the two segments to twist and turn in different planes, accommodating the most difficult terrain from high slopes to winding forest trails. Meanwhile, wide band tracks ensure good traction, with a low “footprint” pressure that lets these vehicles move across all terrains, and can even avoid tripping anti-tank mines. Amphibious conversion is quick.

The Bv206S is a slightly larger (10-tonne/ 11 ton full combat weight), armored version of the Bv206 that retains helicopter air-portability inside a CH-47 Chinook, or can have its 2 sections airlifted separately by a pair of medium utility helicopters like Britain’s EH101 Merlins.

BvS10 Mk.II and ARTHUR C-RAM radar

BvS10 Mk.II & ARTHUR
(click to view full)

BAE Haaglunds’ new BvS10 differs from its Bv206 predecessors by adding a bit more weight at 7.6t/ 16,300 pounds empty, with a maximum designed weight of 10.6t/ 23,350 pounds. Fortunately, a more powerful Cummins 5.9 litre diesel engine gives it 80 kph/50 mph performance on class A roads, and a 300 km/ 180 miles range. The improved ground clearance and newly developed chassis, power train and steering units give the vehicle considerably enhanced speed and comfort, as well as greater load carrying capability (up to 5 tons for some variants), and the ability to add various modular sub-systems such as add-on armor, weapon-mounts, a load-changer, and cargo platforms. The Viking can operate in temperatures from -46C/-51F to 49C/120F, can ford through water up to a depth of 1.5 m/ 5 feet without preparation, and is fully amphibious with 5kph/ 3mph water speed on a full load, after less than 2 minutes’ preparation by the crew. BAE data places the existing Viking’s reliability in theater at 88%.

BvS10s have been performing well, but various up-armoring additions mean that they have also been working beyond their maximum designed weight for months. Hence BAE Hagglunds’ BvS10 Mark II, whose maximum designed weight is 14.2t/ 31,300 pounds, with a payload of 6t/ 13,250 pounds. It incorporates a larger and more powerful engine, a bigger alternator which gives more electrical power, an improved steering unit, uprated suspension and brakes, a shallow v-hull for extra mine protection, and the ability to carry more armor. Despite the extra armor, the Mk II fulfills all the original Viking requirements, such as the ability to swim. Variants include:

  • BvS10 MkII APC. Carry 3 crew, and up to 6 fully-equipped soldiers.
  • BvS10 Ambulance. Just 2 crew, and space for 2 stretchers & 2 paramedics.
  • BvS10 C2. Carry a command & control system and up to 4 staff.
  • BvS10 Logistics. Have a flatbed in place of the standard back cab. Slide-on modules for the flatbed include a 10-foot container, the ARTHUR artillery locating radar, or a communications module.
  • BvS10 Repair & Recovery (RRC). Crew + 4 technical specialists. The rear cab is fitted with a full mobile workshop, as well as a HIAB crane and capstan for recovery work.
  • BvS10 UAS. Used as an equipment transporter for the UK’s new Mk450 Watchkeeper UAV system.

Imitation, the Sincerest form of Flattery

ATTC Bronco Parade

Singapore’s Bronco ATTC
(click to view larger)

A larger vehicle is currently in service with Singapore as ST Kinetics’ Bronco ATTC (All-Terrain Tracked Carrier), and as the Warthog in Britain. Gross Vehicle Weight is 18t/ 40,000 pounds, including a 6.8t/ 15,00 pound total payload, or space for up to 16 troops. Its Caterpillar C7 engine delivers up to 350 bhp, driving it up to 65 km/h on smooth surfaces, or allowing it to handle 60% gradients and 30% side slopes in all conditions and terrains. Singapore is a Bv206 customer, and when the ATTC was introduced, Haaglunds launched a lawsuit claiming that ST Kinetics had copied their design. That lawsuit was later dropped, leaving ST Kinetics with a similar but heavier competitor.

The Bronco is fully amphibious, and its versatility has made it very useful in post-tsunami relief efforts. An up-armored, non-amphibious “Warthog” variant was picked by the British Army to replace borrowed Royal Marines’ BvS10s in Afghanistan, with the BvS10s returning to the Royal Marines for future use.

Bv206

Bv-206S, side view
(click to view full)

The smaller Bv206 has also received its share of international flattery. Finnish firm Patria Vehicles’ NA-140 and its variants are very similar, and more than 300 have been manufactured since 1985 to equip the armies of China, Turkey and Finland.

After 20 years of using the Bv206, Norway is also introducing up to 1,000 units of the Natech (Narvik Technology AS) P6 in P6-300M and other variants, as part of Project 5085; it is reported to be very similar to the Bv-206S.

Bv Family: Why So Popular?

Bv-206S Ambulance Articlulated

Bv-206S ambulance
(click to view full)

The BvS vehicle family’s popularity boils down to:

Key Virtue #1: Outstanding air transportability. These vehicles can be carried in many tactical and even light air transports, carried inside a CH-47 Chinook, or slung underneath other medium-heavy helicopters. The Bronco ATTC is an exception, but all of these vehicles can also be broken into their 2 component sections to be loaded into or slung beneath many helicopter types due to their low height, width, and weight.

Key Virtue #2: True all-terrain capability. These vehicles are designed to operate in conditions ranging from the heat and humidity of the jungle to dry desert and the frozen Arctic, and have done so. Their low weight and extra-wide tracked distribution make even snow and marshy ground passable, thanks to very low ground pressure. That same low ground pressure offers more safety against anti-tank mines, who may not receive enough pressure to detonate. They can quickly be made fully amphibious, and this combination of mobility advantages has made them popular with a number of countries’ Marine Corps.

Bv206 Mortar Carrier Norwegian Firing Per Thrana

Per Thrana: Bv206
mortar carrier, Norway
(click to view full)

Key Virtue #3: Specialized variants. This family of vehicles offers a wide array of variants, including models with cranes for load handling and recovery, ammunition resupply vehicles, ambulance functions, deployable command posts, mortar carrier versions, and artillery hunting radar (the Bv206 ARTHUR). In addition, several countries are developing their own indigenous variants.

The result: Infantry enhancement. This family of vehicles offers instant air-portable infantry mobility with small arms protection (Bv206S and later); additional carrying capacity over all terrains to reduce soldiers’ burdens; and firepower overmatch via its weapon mount (medium-heavy machine guns, grenade launchers, anti-armor missiles, mortars, etc.), via extra weapons inside (ammunition, anti-armor missiles, etc.), , and via its towing capabilities (mortars, howitzers etc.). They are not designed for major combat, and are not a substitute for full-size armored personnel carriers (APCs). What they can do is bring a combination of APC and Jeep benefits in a more mobile, all-terrain, platform – one capable of 3rd-dimension envelopment, and rapid ground response into the most difficult terrain.

Contracts and Key Events

At present, the BvS-10 is in operation with the British Royal Marines, has been delivered to the Dutch Royal Marines and begun deliveries to France and Sweden, and is reportedly under trial and evaluation in Finland (who already operates Bv206 variants). All BvS10 customers share operational information, and co-operate on support through a multi-national user group that BAE Systems co-ordinates.

2014 – 2019

 

BvS10 Mk.II

BvS10 Mk.II
(click to view full)

February 28/19: Austria BAE Systems delivered the first four BvS10 all-terrain vehicles to Austria. The delivery is part of a contract signed in 2016 for 32 armored personnel carriers. The vehicles were handed over during two ceremonies last week in the Austrian states Tyrol and Salzburg. Austrian Defense Minister Mario Kunasek attended the celebrations alongside representatives of the Swedish government and BAE Systems Hägglunds, the Sweden-based manufacturer of the BvS10. The first set of vehicles will be fielded by the Austrian Armed Forces’ 24th Infantry Battalion, a battalion of the 6th Mountain Infantry Brigade, which plays a leading role in the European Union Mountain Training Warfare Initiative as well as the 2nd Engineer Battalion, which can provide combat support in mountainous terrain. The BvS10 is an All Terrain Armored Vehicle. The Austrian APC variant of the BvS10 is fitted with a number of specific features including a 360 degree Observation Camera System with six Day/Infrared cameras and displays in the front and rear of the cabin for greater situational awareness. Also featured is the latest Remote Controlled Weapon Station, which can be operated by both the Gunner and the Commander. It is foldable to allow for swift transportation in the field. BAE Systems expects final deliveries to conclude later this year.

July 26/17: BAE Systems has teamed with Italian firm Goriziane Group SpA to offer joint support of the BvS10 Beowulf armored all-terrain vehicle (ATV). Gorizioni Group, who have already worked with BAE on the older BV206 ATV, are specialists in the engineering and maintenance of vehicles and other heavy equipment, and this extended agreement is part of BAE’s dedication to “work closely with industries in the countries we do business in to support government programs and local economies,” according to Tommy Gustafsson-Rask, general manager of BAE Systems Hagglund. The Italian military is one of the largest users of the BV206 and BV206S vehicles, and the vehicle is also in use with the militaries of Austria, France, the Netherlands, Sweden, and the United Kingdom.

July 7/16: Austria is to join France, the Netherlands, Sweden and the UK in operating BAE System’s BvS10 Beowulf military vehicle after signing contracts with the Swedish government for the delivery of 32 vehicles. While the value of the contract is unknown, deliveries are expected to begin in the second half of 2017 and conclude in 2019. Designed to operate in rugged terrain to deliver personnel or cargo in combat and disaster relief situations, the BvS10 will play a role in Austria’s European Union Mountain Training Warfare Initiative where it will host schools, training and support to enhance military effectiveness in mountain terrain.

May 27/14: Canada. Rheinmetall Canada displays a BvS-10 at its CANSEC booth, in the wake of a teaming agreement that has them cooperating with BAE on a future bid for Canada’s Marginal Terrain Vehicles (MTV) program. the Canadians already possess Bv-206 vehicles, and have used them in Afghanistan (q.v. Appendix A). Sources: BAE Systems, “BAE Systems and Rheinmetall Team to Offer Go-Anywhere Vehicles to Canada”.

2011 – 2013

 

BvS10 French

French VHM/ BvS10
(click to view full)

Dec 19/13: Sweden. The Swedish FMV procurement agency exercises part of their Jan 5/12 contract option, via a SEK 800 million ($120 million) contract for 102 more BvS10 Mk.IIBs, raising their order total to 150. That leaves them with 25 more options.

The 102 vehicles will be delivered in the same 4 variants: troop carrier, ambulance, C2 command vehicle, and “logistics” (cargo carrier). They will continue manufacturing in BAE Systems Hagglunds’ refurbished production facility in Ornskoldsvik, Sweden, with deliveries beginning in 2014 and ending in 2015. Sources: BAE, “Sweden Buys 102 More BvS10 All-Terrain Vehicles From BAE Systems” | Swedish FMV, “FMV bestaller ytterligare 102 bandvagnar av Hagglunds”.

Sweden: 102 more BvS10 Mk.IIB

June 2013: Refit report. Britain’s Battlespace magazine offers an update on the refits, even as BAE Systems discusses more comprehensive Viking support arrangements with the UK MoD. Phase 1 Refits, which handled existing Mk.IIs and the Mk.Is with upgraded hulls, were finished in May 2013.

Phase 2 deliveries have now started, and installation of the required improvements plus the latest v-hull bottom will continue until April 2014. The exceptions will be rear cars for Repair & Recovery variants, which are unmanned while in transit.

Phase 3 involves the Mortar and Crew Served weapon variants (TL: 27). They also receive the latest v-hull, except for the mortar version’s rear cars. The new variants will undergo testing this summer, and deliveries aren’t expected to begin until March 2014.

Phase 4 involves new blast protection kits, which began delivery in April 2013. All upgrades will be available to other BvS10 operators, if they request it. Battlespace

Oct 3/12: UK upgrades. Britain will overhaul the Royal Marines’ BvS10 vehicles to a common Mk.II standard. Under BAE’s GBP 37 million ($61 million) contract, the fleet will be given a major overhaul, brought closer to to a common configuration, and certified for a 14 tonne gross weight. The changes are the result of BAE’s modular bid, which involved a common core set of work, plus a range of options that let the UK MoD pick what it most wanted within its budgetary limits.

To get there, a number of modifications for land operations in Afghanistan will be removed, restoring the vehicles’ amphibious capability. The Vikings will receive general inspections, new front and rear car hulls, a shallow v-hull underbody, braking and suspension upgrades, and other improvements stemming from Dutch and French experiences. A new engine and alternator would be required for full Mk.II compatibility, but Britain’s budget squeeze has deferred this key upgrade. New wiring and mounts will prepare the fleet for the larger engine, if Britain decides to add it later.

Beyond these upgrades, 19 Crew Served Weapon variants will add Platt’s 7.62mm crew-served machine gun mounts on top of the rear cars as well, and another 9 will become mortar cars fitted with 81mm internal mortars. Work at BAE’s new production line in Ornskoldsvik, Sweden will last until 2014, and all parties expect a mid-life upgrade at the end of the decade. The Royal Marines plan to keep their Vikings in service until 2031. UK MoD | BAE Systems.

Britain: BvS10 refurbishment & Upgrades

Jan 5/12: Swedish Vikings. Sweden’s FMV has picked BAE Hagglunds’ BvS10 Mk.IIB over Singapore’s larger Bronco ATTC, as their military’s next all-terrain vehicle. Sweden already fields a number of Bv206s, and the initial SEK 700 million (about $101 million) contract will supplement them with 48 BvS10 vehicles in 4 types: 19 APC, 17 Logistics, 10 Ambulance, and 2 Command & Control. Delivery is scheduled to be done by autumn 2012, for operational use in Afghanistan by spring 2013.

The Swedish vehicles include some modifications, including improved crew ergonomics, internal volume, and protection, plus integration of Kongsberg’s Protector remote weapon station up top. Smoke grenade launchers are fitted front and back, to give 360 degree coverage. Swedish government-furnished radio and battlefield management systems are also different, as one would expect.

The Swedish acquisition process took a bit less than a year, including tests of the 2 competitors. Additional buy options could push Sweden’s total order to 175 vehicles, via up to 127 more BvS10 MkIIs in up to 3 more batch orders. Swedish FMV | BAE.

Sweden: 48-175 BvS10 Mk.IIB

Nov 25/11: France. France’s DGA announces [in French] that it has formally accepted delivery of its 1st 14-tonne, v-hulled BvS10 Mk.2/ VHM under the 53 vehicle contract (vid. Dec 22/09 entry). This is not the same thing as the 1st delivery by the manufacturer (vid. March 29/10 entry). Before it could receive formal acceptance, the Véhicule a Haute Mobilité had to be qualified for operational service during 8 months of trials, which ended in September 2011.

2009 – 2010

 

BvS10 in Chad 2009

Dutch BvS10
in Chad 2009
(click to view full)

May 21/10: Dutch. The Netherlands is looking to upgrade 127 of the Dutch Marines’ Bv-206Ds with a mid-life upgrade (MLU) package to extend their operational life to 2020, the same as the Marines’ new BvS10 Vikings. The MLU budget is estimated between EUR 25 – 50 million, and the main risk involves the vehicle frame. If the glassfiber reinforced plastic has become fragile due to sun exposure, full replacement will make the upgrade much more costly. Kamenbrief [in Dutch].

March 29/10: UK. BAE Systems delivers the last of 24 BvS10 Viking Mk.II mine-protected vehicles ordered by the British Royal Marines (see Sept 30/09 entry). The vehicles will be deployed to Afghanistan in the near future. BAE Systems’ release adds that deliveries on France’s December 2009 order for BvS10 MkIIs have begun.

Dec 22/09: France. BAE Systems announces that it won the VHM contract from France’s DGA procurement agency to supply 53 BvS10 Mark II vehicles (q.v. Sept 30/09 entry). If all options are exercised, BAE says that the total value of the contract could reach EUR 220 million ($317 million) for 129 vehicles.

France already operates their Bv206 predecessors, and this contract covers 3 BvS10 vehicle variants (APC, C2 and Logistics), as well as a comprehensive support package. The vehicles will be produced in cooperation with BAE’s French partners, including Panhard and EADS. Deliveries are scheduled to begin in 2010.

France: 53
BvS10 Mk.II

Nov 19/09: UK. The British Army announces that the first ST Kinetics Warthog has been manufactured and shipped to the UK. It will be fitted with electronics and armaments , and must then be fully tested and certified as safe to use. Steps after that are its issue to troops for pre-deployment training, and then deployment.

Sept 30/09: UK. BAE Systems announces a GBP 24 million (currently $38.2 million) British contract for 24 BvS10 Viking Mark II vehicles: 22 standard troop carriers and 2 command variants. They will be delivered to the UK MoD in early 2010, so that they can be deployed to Afghanistan with the Royal Marines in the spring of 2010.

To this point, BAE says that the UK MoD has bought 166 Vikings, adding that the BvS10 Mark II is also in contention for the 124 vehicle French VHM competition. BAE Systems release.

Britain: 24
BvS10 Mk.II

Feb 16/09: BAE Systems announces a British order for 9 more BvS10 vikings, in order to maintain their operational capability in Afghanistan while the Army waits for the new ATTC Warthogs. See Dec 2/08 entry.

The latest vehicles will include 7 infantry carriers and 2 mobile command and control vehicles, and will be built to the Mk.I configuration standard, which includes new mine protection kits. The current fleet will also receive Mk.I retrofits, under a December 2008 contract. The first vehicle in the new-build contract is anticipated to be delivered directly from stock in February 2009, and the whole contract is expected to be delivered during the first quarter of 2009. The mine protection upgrades will be fitted after the base vehicles have been manufactured.

Britain: 9 BvS10

2007 – 2008

 

ATTC Bronco

Bronco ATTC
(click to view full)

Dec 18/08: Broncos for Britain. Singapore Technologies Engineering Ltd’s similar but heavier Bronco beats BAE’s BvS10 Mk.2, as they win a GBP 150 million (about S$ 330 million/ $230 million) contract from the UK Ministry of Defence for 100 Bronco ATTCs. These 20-ton “Warthog” vehicles will be supplied to the British Army’s Royal Armoured Corps, for use in Afghanistan.

A total of 4 Warthog variants will be built under the contract – APC/Troop Carrier, Ambulance, Command, and Repair & Recovery. Vehicle deliveries will commence in Q3 2009, with the majority to be delivered in 2010. UK MoD Programme Manager Simon Cox had this to say:

“We appreciate the close, flexible and constructive working relationship with ST Kinetics. They are a great company to work with and the Bronco has exceeded our expectations in terms of quality, capability and performance. We are delighted with their product, attitude and the progress jointly made in a very short time indeed.”

The Army had been using BvS10s on loan from the Royal Marines. Those vehicles will remain in service, and will be rotated back to Britain and the Marines once they are replaced in theater. UK MoD | ST Kinetics | Defense News.

Britain’s Army: 100 ATTC Broncos

Royal Marines BvS10 Afghanistan

Awaiting extraction
(click to view full)

Dec 2/08: Defense News reports that the UK MoD has ordered 22 more Vikings this year, bringing the total number of BvS10s they’ve bought to almost 150 vehicles. It adds that a number of these have been destroyed in combat, and the UK MoD has said that they are in negotiations with BAE for a mine blast protection kit. Delivery is expected to be complete by mid-2009.

Over the longer term, however, a larger vehicle may be necessary. BvS10s have been performing well, but various up-armoring additions mean that they have also been working beyond their maximum designed weight for months. Candidates for the folow-on “Warthog” buy of up to 100 vehicles reportedly include the BvS10 Mk II, and Singapore’s Bronco ATTC.

Britain: 22 BvS10

Oct 29/08: UK Defence Secretary John Hutton announces a package worth GBP 700 million (then $1.56 billion equivalent, but only $1.05 billion by late November), which will pay for over 700 new armored vehicles for use in Afghanistan. They include over 100 brand-new “Warthog” cross-country vehicles, which will have greater protection levels. Contracts remain to be negotiated.

March 30/08: Dutch issues. In “Marine heeft nu al pech met Vikings“, De Telegraaf reports that Dutch Marines have been working for weeks install new drive shafts in their 74 BvS10 Viking vehicles (see June 1/05 entry), after problems were discovered during exercises in England and Norway. 10 Vikings required for operation in Chad have been repaired.

On April 24/08, the Dutch MvD answered questions regarding the vehicles [Dutch, PDF], stemming from the De Telegraaf article.

LAND_BvS10_Viking_UK_Trials.jpg

BvS10, UK trials
(click to view full)

August 2007: Sub-contractors. A second order of 26 MR555 weapon ring mounts with accompanying gunshield protection is shipped from Australia’s Plattmounts to the UK, for installation on BvS10 Viking vehicles. These mounts also equip British FV432 Mk 3 Bulldog tracked APCs, as well as many of the USA’s RG-31 Charger mine-resistant patrol vehicles.

May 2/07: BvS10 UAV. New role for the Viking. The UK Ministry of Defence has awarded BAE Systems Hagglunds a contract for another 21 BvS10 Viking armored all-terrain vehicles. This order is in addition to an earlier batch of 108 that began delivery to the UK’s Royal Marine Commandos in July 2003.

The armored all-terrain vehicles will be used as an equipment transporter for the UK’s new Mk450 Watchkeeper UAV system. Prototype vehicles are scheduled for delivery at the end of 2007, with production deliveries to commence in the second half of 2008.

Britain: 21 BvS10 for UAVs

2005 – 2006

 

Bv206 Dutch Norway Torbjorn Kjosvold

Dutch Bv-206, Norway
by Torbjorn Kjosvold
(click to view full)

June 12/06: Sweden. BAE Systems Hagglunds AB announces a SKr 260 million ($35 million) rush order from the Swedish Defence Materiel Administration (FMV) for 52 additional Bv206S vehicles, with an option for more. The order amounts to 52 vehicles with an option to acquire additional vehicles, bringing the Swedish Armed Forces up to a total of 93 Bv206S. With this order, 479 of BAE Hagglunds’ Bv206S vehicles have now been sold to Sweden, Germany, Italy, France and Spain.

The goal driving the FMV is the coming activation of the EU’s Nordic Battle Groupas of January 1st 2008, and led by Sweden. The FMV release notes that “…Bv206S can be transported by air with several of the smaller airplanes and helicopter models, which makes it a very suitable vehicle alternative for rapid forces with high demands on tactical and strategical mobility and troop transport under protection.”

Sweden: 52 Bv206S

Nov-Dec 2006: Sub-contractors. The initial order of 43 MR555 weapon ring mounts with accompanying gunshield protection is shipped from Australia’s Plattmounts to the UK, for installation on BvS10 Viking vehicles.

Jan 26/06: Dutch. Just 8 months after the contract was signed, BAE Systems Hagglunds has delivered the first of 74 armored BvS-10 Viking armored all terrain vehicles to the Dutch Army. The purchasing process was accomplished in less than 3 months, and the lead-time between contract and serial delivery has been only 8 months. Brig. Gen. Paul Opgenort:

“We are very content with Hagglunds and the company’s ability to keep to the time agreed for the first delivery. A key to the success has been the unconventional but flexible way of working, regarding the processes of development, purchase and production.”

June 1/05: Dutch. Like the British Royal Marines (who bought 108), the Netherlands Defence Materiel Organisation went directly to the source and signed a contract for 74 BvS10 “Viking” All Terrain Vehicles with BAE Systems Land Systems Hagglunds, in a June 2005 deal valued at approximately SEK 570 million (approximately EUR 57.9 million, or $71.3 million). The DMO will purchase four variants of the BvS10: 46 troop carriers, 20 commander vehicles, 4 recovery vehicles and 4 ambulance vehicles; with deliveries to take place from January 2006 – April 2007.

These Viking armored vehicles will supplement earlier Bv-206 vehicles in service with the Dutch Royal Marines since the early 1990s. In parallel with the BvS10 order, BAE Hagglunds continues to produce heavy CV90-35 Infantry Fighting Vehicles for the Netherlands, which will be delivered from 2007-2010.

Netherlands: 74 BvS10

Appendix A: Bv Vehicles’ Performance in Afghanistan

Bv206 Backing into CH-47D Afghanistan

Bv206, Afghanistan
(click to view full)

Canadian Bv206s performed well with the Princess Patricia Canadian Light Infantry Battle Group during Afghanistan’s Operation Anaconda. Attached to the U.S. Army’s 2nd Brigade, 10th Mountain Division as part of a joint force, they were airlifted inside US Army CH-47D Chinooks to an objective called “The Whaleback” as part of the subsidiary Operation Harpoon. Their experience, and the British experience in Afghanistan, are illustrative.

Senior Analyst Mordica’s “High Altitude Operations” report from the US Center for Army Lessons Learned (no longer publicly available) noted:

“DISCUSSION: The Canadian Army air assaulted small unit support vehicles (SUSV) into the mountains during offensive operations against the al-Qaida and Taliban fighters. The vehicles were used to move distances over the rough terrain at high altitudes, allowing the infantry to ride or transport their loads into battle. These vehicles allowed the infantry some small arms protection and helped them beat the fatigue associated with mountain operations. The SUSV is helicopter transportable and provides all-terrain mobility. The vehicle performed well in combat.”

StrategyPage has a more publicly accessible March 19, 2002 follow-up, with an interesting twist:

“Major Chuck Jarnot, 101st Airborne Division Liaison Officer in Afghanistan, noted that the greatest risk to vehicle movement in Afghanistan is not Taliban/Al-Quedas Rocket Propelled Grenades, but rather the millions of land mines laid throughout the country. The Canadian BV-206 AMV used in Anaconda mitigates this risk by virtue of the very light weight and tracked suspension that results in extremely light ground pressure.

This not only contributes to its excellent terrain agility, but makes anti-tank mine detonation a very small probability since the BV-206 ground pressure is far below the minimum necessary to set off a typical anti-tank mine.”

The larger BvS10 entered the Afghan theater of operations as a key vehicle for the British Royal Marines, complete with anti-RPG slat/’birdcage’ armor. The British Army borrowed some, then replaced them with their “Warthog” derivation of ST Kinetics’ larger Bronco ATTC. The Royal Marines also bought a larger vehicle for use in Afghanistan, but their follow-on buy was the BvS10 Mk.II. In 2013, they will be joined in theater by similar Swedish vehicles. Some experiences from 2006-2008 are illustrative of the platforms’ advantages and tactical employment:

BvS10 Under RAF CH-47

RAF CH-47 w. BvS10,
Afghanistan
(click to view full)

Feb 13/08: Nothing subtle about this UK MoD article: “Marines back in the Vikings – “They are phenomenal”.” One expects that sort of tone from a Ministry of Defence. The key is how well they back that tone up with examples from the field, and whether offsetting problems have surfaced. To date, DID is not aware of performance below expectations in any respect. On to more thoughts from the front lines:

“…due to their popularity the demand for their use is high amongst all troops patrolling and conducting operations in Helmand. Consequently, the demand on the Marines trained to drive them is high too. To help alleviate the pressure… a third unit, from the Queen’s Royal Lancers A Squadron, has been trained and recently deployed to Helmand. They are the first Army unit to operate the Viking on their own.”

Growing demand across service boundaries is always a positive sign. Major Jez Stemp, the Officer Commanding the Royal Marines’ Armoured Support Company:

“Their greatest asset is their all terrain mobility. The Taliban tend to mine known routes, but the Vikings can manoeuvre around them and go off road.”

Royal Marine Tom Aylett, back in Afghanistan for the second time:

“We put the lads in the back of the wagon, drop them off to do operations and attacks with the Vikings. I drive it and man the gun on top… They provide us with a lot of protection and allow us to get closer to the enemy. It’s very reliable, can go up a hill and never gets bogged down like other vehicles.”

Royal Marine Lance Corporal Dean Walker concurs:

“The Viking opens up a lot more operations. We can move where, with and who we want.”

BvS10 w Platt MR555

BvS10 Viking w.
MR555 gun shield
(click to view full)

Jan 28/08: The UK MoD’s “Keeping the Vikings on the move (VIDEO)” is focused on the soldiers who maintain its BvS10 vehicles, but it also offers some observations from tactical experience. Corporal Kev Walker of 1 Battalion Royal Electrical & Mechanical Engineers works with Vikings in Camp Bastion, Afghanistan:

“The Royal Welsh got contacted by an anti aircraft gun. My troop went in with the Vikings to create a screen, allowing them to get out. We put down heavy fire from the Viking’s General Purpose Machine Gun (It is also fitted with .50 calibre guns), and before we left, having taken no casualties, it looked like all the Taliban had left. If we didn’t have something like the Viking it wouldn’t have been such a happy ending. It was pretty heavy terrain too and I’m not sure any other vehicle could have got in there. We know the Taliban don’t like them…”

Staff Sergeant Chris Hanks of the Royal Electrical & Mechanical Engineers adds:

“They can cope with the terrain because they have track mobility, which is much better than wheeled vehicles and gets bogged down less. “

Sept 12/07:Viking vehicles prove their worth in volatile Helmand” contains quotes from Maj. Jez Hermer of the Royal Marines’ Armoured Support Company at Bovington, Dorset:

“Since the beginning of the Afghan conflict everyone has woken up to the success of Viking. It is now very important to Operation HERRICK. It has opened up Helmand province and given commanders a broader range of options than they would have had available to them… I see it remaining in Afghanistan and I don’t see it coming back until the end of the commitment.”

“The forces’ inventory of armoured vehicles has come under serious examination in Afghanistan and Iraq. With excellent protection, an ability to operate in all weathers across all terrain, including to ‘swim’ in water, and to withstand a range of threats, Viking has performed well…”

The British Army, meanwhile, is using tracked Spartan vehicles to similar effect.

Jan 23/07: Some of the lads in theater seem to like the new Platt MR550 weapon mounts and gunshields. This was forwarded to us [name and profanities redacted]:

“been busy but got time to tell your mount is f

  • brilliant, the lads love it. been out and about and without a doubt it has stopped some lads becoming casualties. its stable as hell and the lads are big fans of the extended ranges we reach when firing. had a few problems with little bits but got them sorted in no time at all… say a big thankyou to all your staff for getting them out here as they have been a life safer in some of the s** situation we have found ourselfs in. well mate got to go and get ready for anthor trip out.”

Other comments from Royal Marines about their new gunshield:

”Took hits with no worries!”… ”RPG hit the vehicle and we moved on”… ”On the Platt we were shooting out to 2300m on GPMG and tracer burned out… continual shooting on same target watching the splash”

LAND_BvS-10_Viking_Afghanistan_Aerial.jpg

BvS-10, Afghanistan –
note anti-RPG armor
(click to view full)

Jan 10-11/07: A pair of releases from the UK MoD covering operations in Afghanistan speak very highly of the BvS10 Vikings’ performance, noting their battle-ready helicopter transportability and their success in combat against small-arms fire, mortars, and even single-warhead RPGs thanks to their slat armor. The vehicles are already credited with saving a number of lives; one expects to hear this from official sources, but the level of enthusiasm from front-line soldiers without an investment in the vehicle program is a very positive sign.

Oct 31/06: The first ever operation involving the new BvS-10 Viking armored vehicle is successfully completed by Royal Marine Commandos in the rugged terrain of southern Afghanistan. Operation Zina saw 33 Vikings complete a 10-hour combat move into Helmand province from their base in Kandahar airfield, moving through notorious areas of Kandahar City and Gereshk. During the journey Royal Navy Harriers provided force protection and helped clear the route ahead of the convoy, which was also supported by armored fighting vehicles from Denmark and Estonia. Despite some heavy surveillance from suspected Taliban, the journey was completed without incident. See video [Windows Media, 1.87 MB].

The UK MoD release notes that “Being able to operate over deep sand and boulder fields, the Vikings have the mobility to operate anywhere in Helmand province and carry a section of Marines into battle… The Vikings are now patrolling throughout Helmand province and their ability to go anywhere at speed will be a tremendous asset to the Royal Marines.”

Additional Readings and Sources

Thanks to Benelux subscriber David Vandenberghe for his tips and translation assistance.

Background: Bv Family of Vehicles

Background: Similar and Related Vehicles

News & Views

LAV-AT: Modernizing the USMC’s Wheeled Tank-Killers

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LAV-AT Iraq 1991

LAV-AT, 1991:
Desert Storm
(click to view full)

General Dynamics’ wheeled LAV A2 family is the US Marine Corps’ backbone armored personnel carrier, and the LAV-AT (anti-tank) is one of the most interesting sub-types. A pop-up M901 Emerson turret rises out of the vehicle like the head of a robot, tracks opponents using visual and thermal imaging, and fires up to 2 BGM-71 TOW(Tube-launched, Optically-tracked, Wire guided) anti-armor missiles, before dropping back inside to re-load under armored protection. The result is a more mobile tank-killer that can strike from long-range, and remains effective even under heavy artillery shelling. It’s also handy for fire support against enemy strongpoints, serving in the same role as an assault gun.

Unfortunately for the Marines, their LAV-ATs are facing 2 separate threats to their long-term viability. Hence the USMC’s ACAT-III Light Armored Vehicle Anti-Tank Modernization Program.

LAV-AT Modernization: The Program

M1134 Stryker ATGM

Army Stryker ATGM
(click to view full)

The overall program is a USMC ACAT class III effort, but will be managed by the US Army’s TACOM. TACOM has experience with their own modern M1134 Stryker ATGM, which is based on the non-amphibious LAV-III platform; Canada operates a very similar system as the LAV TUA (TOW Under Armor).

The overall program will involve 4 Engineering & Manufacturing Development (EMD) systems, plus 114 operational systems that will be retrofitted to USMC vehicles.

Why bother? As TACOM explains [MS Word]:

“The LAV-AT Modernization Program is designed to counter two converging obsolescence issues on the LAV-AT platform. First, the M901 Emerson turret is no longer in production and has been retired from the U.S. Army inventory. Second, the M220A3 TOW system is being replaced by the M41 SABER [DID: TOW ITAS firing] system in the infantry and the tank battalions of the Marine Corps which will leave the LAR (Light Armored Reconnaissance) Battalion as the only unit employing the legacy TOW system. The Program objective is to improve the supportability and mission effectiveness of the LAV-ATA2s by providing the following mission suites upgrades: improved reliability, availability, maintainability, multi-shot capability, the ability to acquire targets while on-the-move with an improved thermal sight and advance fire control system capable of firing the current and next generation heavy anti-armor missiles and will provide training commonality.”

The USMC aren’t the only force using LAV-ATs, which could make the results of this modernization program an attractive export to countries like Saudi Arabia.

Contracts & Key Events

USMC LAV-ATs

USMC LAV-ATs
(click to view full)

November 27/17: Deliveries Having successfully completed its initial operational goals during field tests in September, the US Marine Corps (USMC) has started rolling out its upgraded Light Armored Vehicle Anti-Tank (LAV-AT) weapons system to troops. Developed under the USMC’s LAV-AT Modernization program established in 2012, the upgraded ATWS includes a new turret that is unmanned, fires both wire-guided and radio frequency TOW missiles, and can acquire targets while on-the-move with an improved thermal sight. It also has a Far Target Location system, new commander/gunner video sight displays, and an electric elevation and azimuth drive system, which helps rotate the weapon system onto the target. Fielding will be completed by the end of 2019.

April 26/12: Raytheon in McKinney, TeX receives a $19.7 million cost-plus-fixed-fee contract for the LAV-AT modernization’s engineering and manufacturing development phase.

Work will be performed in McKinney and in Goleta, GA, with an estimated completion date of April 15/19. The bid was solicited through the Internet, with 2 bids received by the US Army’s Contracting Command in Warren, MI (W56HZV-12-C-0046). See also FBO solicitation.

Additional Readings

Oshkosh’s M-ATV

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Oshkosh M-ATV

Oshkosh M-ATV
(click to view full)

“The Government plans to acquire an MRAP All-Terrain Vehicle (M-ATV). The M-ATV is a lighter, off-road, and more maneuverable vehicle that incorporates current MRAP level [bullet and mine blast] protection. The M-ATV will require effectiveness in an off-road mission profile. The vehicle will include EFP (Explosively Formed Projectile land mine) and RPG (Rocket Propelled Grenade panzerfaust) protection (integral or removable kit). The M-ATV will maximize both protection levels and off-road mobility & maneuverability attributes, and must balance the effects of size and weight while attempting to achieve the stated requirements.”
— US government FedBizOpps, November 2008

Oshkosh Defense’s M-ATV candidate secured a long-denied MRAP win, and the firm continues to remain ahead of production targets. The initial plan expected to spend up to $3.3 billion to order 5,244 M-ATVs for the US Army (2,598), Marine Corps (1,565), Special Operations Command (643), US Air Force (280) and the Navy (65), plus 93 test vehicles. FY 2010 budgets and subsequent purchases have pushed this total even higher, and orders now stand at over 8,800 for the USA, plus another 800 for the UAE.

MRAP ATV: Requirements and Contenders

USCS M-ATV

BAE USCS M-ATV
(click to view full)

Monthly delivery rates of up to 1,000 vehicles were part of the solicitation; when combined with requirements around classified data and regulatory compliance, the only reasonable contenders were firms that already produced MRAPs, trucks, or tactical vehicles for American forces: BAE Systems, General Dynamics, Force Protection, Navistar, and Oshkosh.

M-ATV vehicles will hold 4 passengers, including the driver, and a gunner. That seems very similar to the MRAP Category I vehicles, and it is. On the other hand, a WIRED Danger Room story noted:

“As Captain Charles O’Neill, commander of B Company, 1st Battalion, 6th Marine Regiment, told me, a few of the MRAPs had “gone into the wadi” – i.e., rolled over – during operations in Helmand. “The MRAP is an outstanding vehicle for force protection,” he said. “It would do great on paved roads. However, here in southern Helmand province, the roads don’t facilitate the MRAP necessarily that well.”

One option has involved refitting existing MRAP vehicles. Over 1,300 of Force Protection’s Cougars will receive Oshkosh TAK-4 independent suspensions, which are already in use on the Marines’ MTVR trucks, in order to improve their all-terrain handling. Other MRAP types are also receiving similar suspension refits from Oshkosh or from Arvin-Meritor.

ELEC LRAS and Sniper Torres Fallujah Kill

LRAS3 in Fallujah
(click to view full)

The other response was the M-ATV competition, which aims to field a vehicle with an (empty equipped) curb weight under 25,000 pounds, and the protection and mobility characteristics described above. That’s still considerably heavier than a Hummer; the ubiquitous M1114 maxes out at 12,000 pounds with its add-on armor, and the top of M-ATV’s range is similar to a number of MRAP Category I contenders’ curb weights. Its mission is small unit combat operations in highly restricted, rural, mountainous and/or urban environments.

M-ATVs will be used for mounted patrols, reconnaissance, security, convoy protection, communications, command and control and combat service support. To that end, it will be qualified for fit out with a variety of equipment, from LRAS3 surveillance and targeting systems, to accompanying ROVER IV systems for working with UAV video feeds and TacAir support, to TOW ITAS anti-armor missiles, to CREW frequency jammers as land-mine protection, to Boomerang or Doubleshot anti-sniper systems, to CROWS II remote weapons systems, as required.

M-ATV Contenders

BAE GTS

BAE GTS M-ATV
(click to view full)

A number of firms competed. Dave Hansen of JPO MRAP says that the initial competition involved about 10 candidates, which was narrowed down during source selection. Some known candidates include:

BAE’s Global Tactical Systems division submitted a model that is based on their Caiman Light MRAP, which in turn is based on the Army’s standard FMTV medium trucks. GTS M-ATV includes a number of changes, most notably a smaller crew compartment and a lengthened “nose” to provide better balance.

BAE U.S. Combat Systems’ M-ATV looked somewhat like its Valanx JLTV entry, but has greater protection levels, with a smaller and more protected crew capsule that was purpose-built to M-ATV requirements. The Arvin-Meritor suspension, the drive train, and the power train are shared with their Valanx, as is the 6 liter V8 engine. The firm has continued Valanx development, and submitted it for the JLTV competition.

Cheetah

Cheetah
(click to view full)

Force Protection teamed with General Dynamics to submit their Cheetah vehicle, which had been in development since 2005. The Cheetah has been evaluated by the US Marines, and had a curb weight of just 14,000 pounds when introduced. Subsequent variants have reportedly passed sponsored Army testing to MRAP I survivability levels, and has undergone initial mobility and durability testing at the Nevada Automotive Test Center. The Cheetah was a new addition for Force Dynamics, which had previously been confined to producing the Cougar vehicles that did so much to spark the MRAP program.

Force Dynamics, LLC added Raytheon to their team, in order to provide a comprehensive command, control, communications, computers, intelligence, surveillance and reconnaissance system (C4ISR) plug-and-play ready architecture for the M-ATV Cheetah, using the C4ISR Department of Defense Architecture Framework (DoDAF). It would allow plug-and-play integration of a wide range of Army electronics, while also improving the vehicles’ monitoring capabilities. Cheetah failed to win the M-ATV spot, and was discontinued shortly thereafter. In 2011, Force Protection was bought by General Dynamics Land Systems.

Husky OUVS TSV

Husky TSV at DVD 2009
(click to view full)

General Dynamics Land Systems attempted to field a variant of the RG-31. This vehicle, offered in partnership with BAE and the Canadian government, had been ordered by American units before the MRAP program began, received additional MRAP orders, and reportedly earned good reviews for its Afghan performance. GDLS initial 2 M-ATV prototypes were not accepted for testing, however leaving General Dynamics with its Force Dynamics partnership as its only M-ATV option. It eventually bought Force Protection in 2011.

Navistar led the original MRAP competition, and submitted an M-ATV design based on the MXT/Husky design that won one of Britain’s OUVS orders for future Tactical Support Vehicles. Their derived M-ATV prototype used a specially-designed, light-weight armor. That advantage is compounded by a smaller base that allows them to weigh significantly less than its MaxxPro Dash MRAP, while using the same MaxxForce D 6.0 liter V8 engine.

Navistar would be able to support its M-ATV units in theater through its existing dealer and parts and support network, which includes locations in Afghanistan. They didn’t win the M-ATV competition, but they have received orders for more of their MaxxPro Dash vehicles since M-ATV began.

MTVR Up-armored PS

MTVR + PS armor
(click to view full)

Oshkosh Defense won, but they had far less success to build on. In the MRAP competition, its PVI partnership entry for MRAP Category I failed testing, while its Bushmaster partnership with Thales for MRAP Category II received no orders, despite a successful record of front line service with Australian and Dutch forces. Its JLTV entry with Northrop Grumman was not among the initial round’s 3 picks, even as BAE participated in 2 of the winning entries, General Dynamics in one, and Navistar in one. A GAO protest failed to change that outcome, despite an attractive price for their entry. It had been a surprising series of setbacks for the firm that produces and supports the US Army’s FHTV heavy truck fleet, and the US Marines’ MTVR medium and LVSR heavy trucks.

Northrop Grumman was not a partner for M-ATV, but Oshkosh did leverage its long-standing relationship with Plasan Sasa of Israel to develop an armoring approach that could meet full MRAP protection levels. Plasan Sasa had up-armored Oshkosh’s MTVR trucks for the Marines, and was also Navistar’s armoring partner for the successful MaxxPro MRAP family.

Oshkosh’s M-ATV and Variants

M-ATV TA

M-ATV Ambulance
(click to view full)

At present, the winning entry is known only as the “Oshkosh M-ATV”. It has an empty “curb weight” of 25,000 pounds, and a Gross Vehicle Weight of 32,500 pounds, including the M-ATV objective maximum of 4,000 pounds of payload. A 2011 JROC decision allowed the curb weight to rise to 32,000 pounds, in order to handle improved underbody protection and other armor.

Oshkosh’s design bore many visual similarities to their JLTV TD Phase entry, but without the high-end systems like a hybrid drive, which would have required further development. The core of the vehicle is the US Marines’ MTVR medium truck chassis, and its TAK-4 suspension. TAK-4 is being used to refit Cougar MRAPs, and already exceeds M-ATV’s off road specifications by offering a 70% off road mobility profile (M-ATV specs: 50%), with more than 16 inches of independent wheel travel. An Oshkosh representative told DID that “generally speaking [TAK-4] will increase the speed of the vehicle by 1.5 – 2.5 times over the speed of the same vehicle with a straight axle suspension, without sacrificing ride quality.” The vehicle’s C7 engine is also broadly common to other vehicles, and was used in more than 18,000 vehicles fielded in Iraq and Afghanistan at the time of the award.

M-ATV’s Super Multi-Hit Armor Technology (SMART) armor is used in theater by NATO, and has since been augmented by “Underbody Improvement Kits” to improve mine protection.

Oshkosh has also created 3 variant M-ATV designs, apart from its base platform.

The M-ATV utility variant adds a flatbed to the basic M-ATV, and is suitable for light cargo duties in dangerous areas that need a lot of off-road travel.

The M-ATV tactical ambulance variant was unveiled in February 2010. It maintains the M-ATV’s TAK-4 independent suspension systems, 16″ of independent wheel travel with a 2-channel central tire-inflation system with 4 terrain settings. It uses a 370hp engine, with an Allison 3500 SP transmission, and seats 3 crew members plus 2 litters or 4 ambulatory patients. Feedback from the military led to a side-by-side litter layout.

The SOF M-ATV variant is designed for special forces. It features a modified cargo deck, intended to accept swap-ins of specialized equipment, with the rear storage accessible through an armored cargo access hatch in the passenger capsule. Reconnaissance equipment is likely to be a least one such specialized package. It will also have a larger front windscreens for better visibility. DOT&E testing has criticized its rear visibility, acceleration, and restricted internal space, and declared it “not operationally suitable” beyond standard transport and area reconnaissance missions. Fixes can be expected for the fleet of 421.

L-ATV

L-ATV
(click to view full)

Beyond M-ATV, JLTV beckons.

By winning the M-ATV competition, Oshkosh has secured 3 valuable prizes. One is significant representation in the USA’s MRAP-type buys, with its attendant near-term cash flow. The second prize is a success story in the tactical vehicle category, something Oshkosh has not been known for in the past. The 3rd prize stems from the other 2, and involves the JLTV competition that will follow M-ATV to replace a sizeable portion of the USA’s Hummer fleet. Since JLTV is designed as an open competition at each stage, the Oshkosh/Northrop Grumman team’s loss in round 1 just forces Oshkosh to spend its own development dollars if it wants to remain in the race. By securing the M-ATV tactical vehicle design win and attendant production funding, those improvements and investments became much easier to make.

That’s exactly what happened, as Oshkosh leveraged its win into a smaller L-ATV design that it submitted for JLTV’s Engineering & Manufacturing Development Phase.

Contracts and Key Events

M-ATV + HMMWV

M-ATV on the right,
HMMWV at left
(click to view full)

Under the M-ATV program, each competitor submitted 2 vehicles for initial testing, and some received a 2nd order for 3 more test vehicles. That was followed by a sole source contract, which could escalate to 10,000 vehicles. So far, US contracts for vehicle production alone have involved $4.47 billion for 8,800 vehicles.

Unless otherwise noted, Oshkosh Corp. in Oshkosh, WI is the contractor, taking orders from the U.S. Army Tank and Automotive Command Contracting Command in Warren, MI.

FY 2013 – 2018

Special Operations M-ATV

SOF M-ATV
(click to view full)

July 23/18: Technical Support The US Army is contracting Oshkosh Defense for technical support. The $13.9 million cost-plus-fixed-fee contract provides for a number of support activities on the Mine Resistant Ambush Protected All-Terrain Vehicle family of vehicles. The Oshkosh M-ATV has an empty “curb weight” of 25,000 pounds, and a Gross Vehicle Weight of 32,500 pounds, including the M-ATV objective maximum of 4,000 pounds of payload. The core of the vehicle is the US Marines’ MTVR medium truck chassis, and its TAK-4 suspension, giving it a 70% off-road mobility profile. M-ATV’s Super Multi-Hit Armor Technology (SMART) armor is used in theater by NATO and has since been augmented by “Underbody Improvement Kits” to improve mine protection. Work locations and funding will be determined with each order, with an estimated completion date of July, 2021.

Feb 24/15: UAE. Oshkosh Defense announced an ambulance version of its M-ATV.

Sept 26/14: UAE. The US DSCA announces the United Arab Emirates’ official export request for the refurbishment and modification of 4,569 used Mine Resistant Ambush Protected (MRAP) Vehicles:

  • 729 Navistar MaxxPro Base
  • 283 MaxxPro MRAP Expedient Armor Program (MEAP) without armor
  • 264 MaxxPro Base/MEAP capsules without armor
  • 29 MaxxPro Long Wheel Base (LWB)
  • 1,085 MaxxPro LWB chassis
  • 970 MaxxPro Plus
  • 15 MaxxPro MRVs (MRAP Recovery Vehicles)
  • 1,150 BAE Caiman Multi-Terrain Vehicles “without armor,” which are based on the FMTV truck chassis. Note that the V-hull is not “armor,” it’s an intrinsic part of the vehicle.
  • 44 Oshkosh M-ATVs; they would be added to the UAE’s existing orders for 800 (q.v. July 19/12).
  • Plus Underbody Improvement Kits, spare and repair parts, support equipment, personnel training and training equipment, publications and technical documentation, Field Service Representatives’ support, and other US Government and contractor support.

They’re being sold as Excess Defense Articles (EDA) from US Army stock, pursuant to section 21 of the Arms Export Control Act, as amended. Notification for the sale from stock of the MRAP vehicles referenced above has been provided separately, pursuant to the requirements of section 7016 of the 2014 Consolidated Appropriations Act, and section 516 of the 1961 Foreign Assistance Act. The estimated cost is up to $2.5 billion, which isn’t all that far from the cost of buying new.

To date, the UAE’s biggest patrol vehicle fleets have been its own Nimr design (1,700 total), which has also been exported within the region. Its Oshkosh M-ATV fleet (750) was second. This request would completely change the force’s configuration by adding 3,375 MaxxPros and 1,150 Caimans, giving the UAE a patrol vehicle fleet that is overwhelmingly protected against mines as well as weapons of urban unrest.

The principal contractors will be Navistar Defense in Lisle, IL (MaxxPro); BAE Systems in Sealy, TX (Caiman); and Oshkosh Defense in Oshkosh, WI (M-ATV). If the sales are concluded, implementation will require multiple trips to the UAE involving “many” US Government and contractor representatives for 3+ years to provide program support and training. Sources: US DSCA #14-26, “UAE – Mine Resistant Ambush Protected (MRAP) Vehicles”.

DSCA request: UAE (44 more M-ATVs of 4,569 MRAP vehicles)

Jan 7/13: Support. A $10.8 million contract for M-ATV field service representatives in Afghanistan, which runs until April 30/13. One bid was solicited, with 1 bid received (W56HZV-12-C-0281).

Dec 20/12: SOCOM. A $7.8 million firm-fixed-price contract buys Underbody Improvement Kits for M-ATV Special Operations Vehicles. Work will be performed in Afghanistan, with an estimated completion date of Dec 17/13. One bid was solicited, with 1 bid received (W56HZV-12-C-0281).

FY 2012

Special Operations M-ATV

M-ATV Utility
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July 19/12: UAE. Oshkosh announces that its Defense segment has been awarded a contract from the United Arab Emirates (UAE) for 750 M-ATVs. The order’s value wasn’t revealed until February 2013, when it was reported as AED 1.4 billion (about $381 million).

This is the country’s 2nd buy, building on an initial June 16/11 order for 50 vehicles. Deliveries are expected to begin between January – August 2013. Oshkosh | Gulfnews.

750 for UAE

May 29/12: Support. A $7 million firm-fixed-price contract to install M-ATV underbody improvement kits for the Special Operations variant. Work will be performed in Oshkosh, WI, with an estimated completion date of Dec 31/12. One bid was solicited, with one bid received (W56HZV-12-C-0281).

April 25/12: Support. A $16.1 million firm-fixed-price contract for M-ATV support services in Afghanistan, Japan, Germany, and Oshkosh, WI, until Dec 31/12. Five bids were solicited, with 5 bids received for the original solicitation by U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

April 9/12: Support. A $25.3 million firm-fixed-price contract modification, for M-ATV support services. Work will be performed in Oshkosh, WI, with an estimated completion date of Dec 31/12. Five bids were solicited, with 5 bids received by U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

Feb 28/12: Upgrades. A $30.3 million firm-fixed-price contract modification for SOF M-ATV underbody improvement kits. Work will be performed in Oshkosh, WI, with an estimated completion date of Aug 15/12. One bid was solicited, with 1 bid received by U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

Feb 22/12: Industrial. Oshkosh Defense announces the 3,900th Oshkosh MRAP All-Terrain Vehicle (M-ATV) Underbody Improvement Kit (UIK) installed in theater, in less than 7 months.

The MRAP JPO established 10 UIK installation sites in Afghanistan, while Oshkosh designed the lean process flow and specified, procured, packaged and delivered the tooling required to support the installations. So far, 3,500 installed kits were achieved using the MRAP JPO’s universal workforce and Oshkosh technicians, and were applied in-theater without the need for welding or major fabrication. Another 400 M-ATV UIKs have been installed by U.S. military technicians in Afghanistan, and Oshkosh delivered more than 500 new M-ATVs with factory-installed UIKs, making a grand total of 4,400 equipped vehicles.

Beyond the M-ATV, The U.S. Army has ordered more than 400 UIKs, also known as C-Kit armor, for the Oshkosh Heavy Expanded Mobility Tactical Truck (HEMTT) A4, and Oshkosh is developing a UIK for the Army’s FMTV medium trucks as well. Oshkosh Defense.

Jan 17/12: DOT&E on SOF M-ATV. The Pentagon releases the FY 2011 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The M-ATV is included, with special attention to the 421 ordered Special Operations SOF M-ATVs. On the good news side, the underbody blast kits are doing their job, and the JROC(Joint Requirements Oversight Council) approved an increase in M-ATV base weight to 32,000 pounds, in order to accommodate them. As for the SOF M-ATV, it was deemed survivable and operationally effective for Convoy Escort, Protected Detail, and Area Reconnaissance transport missions.

On the flip side, DOT&E criticized the reliability and field of view of their CROWS-II remote-controlled machine gun, and said the SOF M-ATV’s size and noise level made tactical surprise difficult. They went on to add that:

“The SOF M-ATV is not operationally effective for conduct of the unique SOF combat missions of Direct Action, Urban Patrol, and Special Reconnaissance… The vehicle does not provide responsive acceleration to maneuver over terrain and react to changing tactical situations. The vehicle provides poor visibility to SOF operators seated in the rear of vehicle to observe their surroundings and respond to threats… During the IOT&E, the SOF riding in the vehicle experienced leg cramps and fatigue caused by the uncomfortable seats after 30 minutes. The SOF crew had difficulty moving in the vehicle to transition from seated positions to fighting position. One-half of the SOF operators complained of nausea… Weapon and CROWS II failures degraded the vehicle’s reliability and should be fixed. These problems should have been resolved prior to the IOT&E.”

Thumbs-down for SOCOM variant

Jan 5/12: Support. A $24.1 million firm-fixed-price contract for M-ATV related services. Work will be performed in Oshkosh, WI, with an estimated completion date of Jan 9/13. One bid was solicited, with 1 bid received (W56HZV-09-D-0111).

Dec 23/11: Q-Net. A $10.3 million firm-fixed-price contract modification for 465 M-ATV Rocket Propelled Grenade Net Delta kits. Similar orders have been placed to BAE, but the kits are actually QinetiQ’s Q-Net, ordered through the vehicle’s prime contractors.

Work will be performed in Oshkosh, WI, with an estimated completion date of April 29/12. One bid was solicited, with one bid received (W56HZV-09-D-0111).

Nov 10/11: Mufflers. A $9.8 million firm-fixed-price contract for 8,011 M-ATV muffler kits. Work will be performed in Oshkosh, WI, with an estimated completion date of April 29/12. One bid was solicited, with one bid received (W56HZV-09-D-0111).

Oct 3/11: JLTV. The latest Army-Marine Corps JLTV solicitation favors existing designs over new, and may lead to the program’s demise in favor of recapitalized and modified HMMWVs.

An opportunity for Oshkosh? The JLTV’s $250,000 target cost means the firm would have to drive down costs very sharply, compared to the M-ATV’s standard purchase cost near $500,000. The question is whether their new L-ATV might give them another option, and if so, whether Oshkosh wants to offer it.

By reducing expected JLTV production to just 20,000 vehicles over 8 years (3 LRIP, 5 full-rate), it becomes more difficult for firms to recover costs for new designs. On the other hand, demands to hand over technical data rights, and a plan to re-compete the production contract for the winning vehicle after several years, make it unattractive for firms to place a valuable existing design at risk. US Army TACOM Page | FBO.gov | Lexington Institute.

FY 2011

L-ATV

M-ATV
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Sept 13/11: Oshkosh unveils its smaller “L-ATV” protected patrol vehicle, which it describes as fully compliant with all JLTV program specifications. The firm was eliminated from the technical demonstrator contract phase, but the next phase will be re-opened to outside bidders. Oshkosh did the expected thing, and leveraged its M-ATV win to fund development of a JLTV variant.

The L-ATV will feature the improved TAK-4i independent suspension, which “uses a proprietary technology to deliver 20 inches of independent wheel travel – 25 percent more wheel travel than any vehicle in the U.S. military’s fleets.” It can also raise or lower the vehicle, ensuring transportability in ships and aircraft, while still offering enough height for all-terrain mobility and mine blast protection.

L-ATV derivative

Aug 2/11: Support. Oshkosh in Oshkosh, WI receives a $34.3 million firm-fixed-price contract modification for “services in support of the Mine Resistant Ambush Protected All-Terrain Vehicle.” Work will be performed in Oshkosh, WI, with an estimated completion date of Dec 31/11. One bid was solicited, with one bid received by the U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

Announced contract totals for M-ATV ancillary items and services currently total just under $2 billion, though a large percentage of that involves protective bolt-on equipment.

July 20/11: Support. A $20.9 million firm-fixed-price contract for 75 technicians, who will work for a year to will work to install underbody improvement kits on M-ATVs in Oshkosh, WI. The contract is expected to run to Dec 31/11. One bid was solicited, with one bid received (W56HZV-09-D-0111).

July 6/11: UAE. A $27.1 million firm-fixed-price contract modification will buy 50 M-ATVs, to include basic issue items and kits, in support of a Foreign Military Sale transaction to the United Arab Emirates. This is the M-ATV’s first substantial export order. The UAE does have troops on the ground in Afghanistan, so it’s possible that the vehicles will be put to immediate use there, where they can make use of the USA’s logistics and support system.

Work will be performed in Oshkosh, WI, with an estimated completion date of Dec 31/11. One bid was solicited, with one bid received (W56HZV-09-D-0111).

50 for UAE

June 29/11: +400. A $218.7 million firm-fixed-price contract for 400 M-ATVs with the underbody improvement kits pre-installed. That’s about $546,500 per vehicle, plus communication systems, weapons, etc. which are extra.

Work will be performed in Oshkosh, WI, with an estimated completion date of June 30/12. One bid was solicited, with one bid received. by U.S. Army Contracting Command in Warren, MI (W56HZV-09-D-0111).

June 20/11: Upgrades. A $226.3 million firm-fixed-price contract for 5,131 M-ATV underbody improvement kits. So far, orders cover 8,011 of those kits. The M-ATV is very well regarded by troops in theater, but the fleet-wide scale of these refits suggests a weakness which the US Army is rushing to close.

Work will be performed in Oshkosh, WI, with an estimated completion date of June 30/12. One bid was solicited with one bid received (W56HZH-09-D-0111).

June 2/11: Sub-contractors. Skydex Technologies, Inc. in Centennial, CO announces “…multiple contracts valued at over a million dollars with the Defense Logistics Agency (DLA) to provide its blast mitigating Convoy Deck product for the M-ATV vehicle. The purchase orders will allow DLA to have prepositioned replacement decking for 1,000 vehicles in service in Afghanistan.”

Think of 2 sheets of bubble wrap, facing each other, using advanced plastics, and varying layout, spacing, or materials to achieve the shock cushioning effect required. That’s the concept behind their patented SKYDEX, which has been shown to significantly reduce blast-related injuries by absorbing much of the initial shock that the blast wave transmits through the floor. SKYDEX has been installed on RG-31, Cougar, and M-ATV MRAPs, and on Stryker Double-V-Hull APCs.

May 25/11: +177. A $97.1 million firm-fixed-price contract for 177 M-ATVs, with underbody improvement kits pre-installed. The total contract could actually rise to $111.4 million, and it was listed as Delivery Order #10 in the May 24/11 version of this announcement.

Work will be performed in McConnelsburg, PA; Milwaukee, WI; and Oshkosh, WI, with an estimated completion date of Jan 31/11. One bid was solicited, with 1 bid received by U.S. Army TACOM LCMC in Warren, MI (W56HZV-09-D-0111).

May 25/11: Support. A $19.8 million firm-fixed-price, indefinite-delivery/ indefinite-quantity contract for special tooling and subject matter experts. They’ll perform installation, and provide installation training, associated with M-ATV underbody improvement kits. The Pentagon has ordered thousands of them kits, but ordering them and installing them are 2 different things.

Work will be performed in Afghanistan, with an estimated completion date of May 31/12. U.S. Army TACOM LCMC in Warren, MI solicited 5 bids, with five bids received (W56HZV-09-D-0111).

April 4/11: Support. A $31.4 million firm-fixed-price indefinite delivery / indefinite quantity contract for 94 field services representatives for 12 months, in support of the M-ATV. Work will be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with five bids received. The U.S. Army TACOM LCMC, Warren, MI solicited 5 bids for the original contract, with 5 bids received (W56HZV-09-D-0111).

Feb 21/11: MMV variant. Oshkosh Defense unveils an M-ATV 2.5 utility cargo variant called the Multi-Mission Vehicle, equipped with storage for Raytheon’s BGM-71 TOW anti-tank missile systems.

Feb 9/11: Upgrades. A $101.9 million firm-fixed-price indefinite-delivery/ indefinite-quantity contract for 2,080 M-ATV underbody improvement kits – about $36,400 per kit. Work will be performed in Oshkosh, Wis., with an estimated completion date of May 3/12. One bid were solicited with one bid received (W56HZV-09-D-0111, corrected April 6/11 ).

Jan 31/11: Industrial. Oshkosh Defense announces that they’re opening a larger California Regional Logistics Center Temecula facility is scheduled to open in February 2011, and will provide vehicle operator and maintenance training to Marines and Navy Seabees. The old facility was mostly used for Navy and USMC training on the MRAP All-Terrain Vehicle (M-ATV), Medium Tactical Vehicle Replacement (MTVR) medium truck, and Logistics Vehicle System Replacement (LVSR) heavy truck.

Jan 19/11: Support. A $22.6 million firm-fixed-price indefinite delivery/indefinite quantity contract for 972 man-months of M-ATV support. Work will be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received for the original contract (W56HZV-09-D-0111).

Dec 29/10: Upgrades. An $80 million firm-fixed-price indefinite delivery/indefinite quality contract for 800 M-ATV underbody improvement kits. Work will be performed in Oshkosh, WI, with an estimated completion date of April 29/12. Five bids were solicited with 5 bids received (W56HZV-09-D-0001).

Dec 13/10: Support. A $30 million firm-fixed-price indefinite-delivery/indefinite-quantity contract for 133 Special Operations Command (SOCOM) spares kits for M-ATVs, including 41 authorized stockage list kits; 33 prescribed load list kits; 42 battle damage and repair kits; and 17 deprocessing spares kits. The contract will be performed in Oshkosh, WI, and will run until May 31/12, but deliveries of the spare parts are scheduled to run from March – June 2011. (W56HZV-09-D-0111). See also Oshkosh release.

Dec 3/10: +250 Ambulance. A $255 million firm-fixed-price contract for 250 M-ATV Ambulances, including 246 production vehicles and 4 test vehicles, as well as ancillary and related items. This is the 1st contract for M-ATV Ambulance variants, which will serve alongside the current fleets of 4×4 MaxxPro CAT I, and 6×6 RG-33 HAGA CAT II blast-resistant ambulances.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with five bids received for the original competition (W56HZV-09-D-0111). See also Oshkosh release.

Ambulance

Dec 3/10: +46 SOCOM. A $28 million firm-fixed-price contract for 46 M-ATV Special Operations Command (SOCOM) variants with their SOCOM-specific enhancements. See also June 1/10 entry.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12, but vehicle deliveries are scheduled to take place in May 2011. Five bids were solicited with 5 bids received for the original competition (W56HZV-09-D-0111).

FY 2010

Promo clip
click to play video

Sept 9/10: Turret fix. BAE Systems Survivability Systems, LLC in Fairfield, OH receives an $11.6 million firm-fixed-price contract for 1,113 improved turret drive system/internal drive gears for the M-ATV. BAE makes a lot of land vehicle turrets, but the weight of their protection makes them hard to turn manually, especially if the vehicle is going uphill. A mechanical assist goes a long way in those circumstances.

Estimated completion date is Dec 27/11, with work to be performed at Fairfield, OH. One bid was solicited and one bid was received (W56HZV-10-C-0365).

Aug 31/10: Support. A maximum $14.2 million firm-fixed-price, sole-source contract for M-ATV sustainment spares to the US Army. There was originally one proposal solicited with one response and the contract will run to June 24/11. The Defense Logistics Agency Land in Warren, MI (SPRDL1-10-C-0173).

Aug 24/10: CRS Report. The US congressional Research Service releases the latest version [PDF] of its report “Mine-Resistant, Ambush-Protected (MRAP) Vehicles: Background and Issues for Congress. Excerpts:

“As of June 28, 2010, more than 8,500 MRAPs had reportedly been shipped to Afghanistan, with over 3,500 of those being the newer M-ATVs. The Army has recently said that it will begin development of yet another MRAP version – the “Ultra-Lite MRAP” – which raises questions about possible vehicle redundancies. The Marines, although voicing support for the M-ATV program, have retrofitted a number of MRAPs with new suspension systems and reportedly are satisfied with the results. This apparent success calls into question not only if the Marines need all of the M-ATVs allocated to them by DOD but also if the Marines’ retrofitted suspension system might be a more cost-effective alternative for the other services… Among potential issues for congressional consideration are the status of almost 5,000 MRAPS in Afghanistan that are reportedly not being used because of their size and weight.”

In terms of overall budgets:

“Through FY2010, Congress appropriated $34.95 billion for all versions of the MRAP. In March 2010, DOD reprogrammed an additional $3.9 billion from the Overseas Contingency Operations fund to MRAP procurement. Congress approved an additional $1.2 billion for MRAP procurement, included in the FY2010 Supplemental Appropriations Act (P.L. 111-212). The full FY2011 DOD budget request of $3.4 billion for the MRAP Vehicle Fund has been authorized by the House (H.R. 5136).”

Aug 17/10: DoD Buzz reports that the US Army’s latest Tactical Vehicle Strategy looks like bad news for the JLTV, with small buys spaced over time to equip deployed units. Bottom line?

“Here’s the basic plan. Overall, the Army will shrink its fleet of HUMVEEs, MRAPs and medium trucks to 244,000 by 2025 from its current 260,000. How? The service will rid itself of 4,000 of the hardest to maintain and most beat up MRAPS by 2025. It will scrap the 28,000-strong M35 fleet and replace it with new FMTVs for a fleet total of 76,000. That will mean a total reduction of 4,000 trucks. The HUMVEE fleet will shrink the most, going from 101,000 to 35,000 by 2025. But there appears to be one big hole in the Army plan. It does not project how many Joint Light Tactical Wheeled Vehicles it will be. The strategy’s answer: TBD.”

The JLTV competes for a niche similar enough to the M-ATV’s that its loss could be the M-ATV’s gain. See the full Army Tactical Vehicle Strategy [PDF].

Aug 13/10: EFP kits. A $40.8 million firm-fixed-price contract for 292 explosively formed penetrator M-ATV protection kits. EFP land mines use a shaped charge to instantly forge a metal penetrator jet that is fired into the side or bottom of a passing vehicle.

Work will be performed in Oshkosh, WI, with an estimated completion date of May 31/12. US Army TACOM, AMSCC-TAC-ADCA in Warren, MI solicited 5 bids, with 5 bids received in the original program (W56HZV-09-D-0111).

Aug 13/10: Support. An $18 million firm-fixed-price contract for 59 field service representatives for 708 months, to be located in Afghanistan and locations in the contiguous U.S. to support the M-ATV. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. US Army TACOM, AMSCC-TAC-ADCA in Warren, MI solicited 5 bids, with 5 bids received in the original program (W56HZV-09-D-0111).

August 1/10: Combat report. Voice of America reports that the troops like the M-ATV a lot, but adds that some of its design features create maintenance issues:

“Staff Sergeant Richard Green, an 82nd Airborne Division mechanic, found this out first-hand when he accidentally damaged his unit’s first M-ATV. “There’s a nut on the inside of the oil pan. The bolt came out. But the nut was not welded corectly to the oil pan, so the nut fell off. The bolt comes out and there was no way to hold the oil in the pan. So we had to take the engine pack out and replace it,” he said… The Pentagon transports them by air in order to meet the high demand, adding a 10-percent premium to the vehicle’s cost… On a 747 freighter, there are just centimeters of clearance between the M-ATVs and the plane’s sides. In combat, the frontline soldiers don’t care about the M-ATV’s logistical burden. They only care that it’s safer and better-protected than other vehicles.”

July 2/10: C4ISR/Power kits. An $8.75 million firm-fixed-price contract for 1,750 kits (Command, Communications, Computers, Intelligence, Surveillance and Reconnaissance suite and battery upgrade/silent watch) for Operation Enduring Freedom upgrades on the M-ATV. The silent watch kits allow M-ATV crews to run the vehicle’s advanced sensors and other electronics, without having to run the engine all the time in order to handle the current. That makes less noise, which is a big tactical improvement. It also saves fuel, in an environment where it costs $7 in fuel just to haul $1 worth of fuel to the front lines.

Work is to be performed in Oshkosh, Wis., with an estimated completion date of May 31/12. TACOM solicited 5 bids, with 5 bids received (W56HZV-09-D-0111). See also Feb 19/10 entry.

June 1/10: +421 SOCOM. A $66.9 million firm-fixed-price contract, covering 22 engineering change proposal modifications to incorporate into 421 M-ATVs. Work will be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited for the original contract, with 5 bids received (W56HZV-09-D-0111).

It turns out that these changes will produce a 4th M-ATV variant, for US Special Operations Command (SOCOM). To date, SOCOM’s blast-resistant fleet has involved BAE’s RG-31s and RG-33s, and the RG-33s are being upgraded with Oshkosh’s TAK-4 independent suspension system.

The M-ATV SOCOM variant features a modified cargo deck, intended to accept swap-ins of specialized equipment, with the rear storage accessible through an armored cargo access hatch in the passenger capsule. These vehicles will also have a larger front windscreens for increased visibility. The M-ATV SOCOM will be cut in on Oshkosh manufacturing lines in August 2010, and are scheduled to be delivered between September and November 2010. See also Oshkosh release.

M-ATV SOCOM

June 1/10: Check-6. A trio of contracts worth about $46.6 million, covering the purchase and installation of 3,137 Check-6 rear view sensor systems to the M-ATV. Note that Check-6 is a BAE Systems product. In all cases, the estimated completion date is May 31/12. Five bids were solicited for the original contract, with 5 bids received (W56HZV-09-D-0111).

A $20.8 million firm-fixed-price contract for 1,400 systems. Work will performed in Oshkosh, WI.

A $15.5 million firm-fixed-price contract for 1,039 systems. Work will performed in Oshkosh, WI.

A $10.4 million firm-fixed-price contract for 698 systems. Work will be performed in Oshkosh, WI (50%), and McConnellsburg, PA (50%).

May 20/10: RPG kits. A $72.7 million firm-fixed-price contract for 1,460 M-ATV protection kits, designed to defend against the basic rocket propelled grenade anti-tank weapons. It also includes spares: 45 M-ATV prescribed loads lists and 8 deprocessing spares sets. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited for the original contract, with 5 bids received (W56HZV-09-D-0111).

May 20/10: EFP kits. A $68.9 million firm-fixed-price contract for 509 explosively formed penetrator protection kits, and 12 months of an M-ATV field service representative in the continental U.S. EFPs are specially-shaped mines that are best thought of as an instant, one-shot cannon attack. The shaped charge creates a metal dart when it explodes, and fires it into the side or bottom of a vehicle.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received (W56HZV-09-D-0111).

May 19/10: RPG kits. $93.2 million in firm-fixed-price contract orders for another 2,401 M-ATV protection kits, designed to defend against the basic rocket propelled grenade anti-tank weapons that are common in Afghanistan.

The day’s announcements divide the purchase into a $21.5 million firm-fixed-price contract for another 554 kits, and $71.7 million for another 1,847 kits. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. TACOM, CCTA-ADCA in Warren, MI solicited 5 bids, with 5 bids received (W56HZV-09-D-0111).

April 27/10: Support. Oshkosh Defense announces a pair of awards for more than $19 million from the U.S. Army TACOM Life Cycle Management Command (LCMC), to provide in-theater support for MRAP All-Terrain Vehicles (M-ATV) in Afghanistan. See the $9.3 million April 9/10 award for 29 Field Service Representatives; this announcement implies a similar 2nd award, as it describes “an additional 60 Oshkosh field service representatives (FSR) that will provide support in Afghanistan through May 2011.” See also Oshkosh Defense release.

April 21/10: NIKed. The US Army announces M-ATV related technology experiments, as part of its Brigade Combat Team Modernization Increment 1 fielding program:

“The U.S. Army has outfitted a handful of Mine Resistant Ambush Protected, more commonly referred to as MRAP, vehicles with Network Integration Kits designed to give the bomb-defeating vehicles the ability to share real-time information such as sensor data from robots and UAVs while on-the-move in combat… To date, five M-ATVs, and six MRAPs have been outfitted with NIKs, Army officials said; The MRAPs with NIKs will deploy to Afghanistan with the first unit equipped with Increment 1 technologies… The NIKs, now being built onto MRAPs and M-ATVs at Fort Bliss, Texas, are engineered with technology that can receive and distribute data, voice, video and images across the force using multiple high bandwidth waveforms; they consist of software-programmable Joint Tactical Radio Systems (JTRS) such as the Ground Mobile Radios (GMR), a”dual-enclave” Integrated Computer System (ICS) built to handle classified and unclassified information, and a Blue Force Tracking display screen. The software and operating systems are connected through use of a middle ware called System of Systems Common Operating Environment (SOSCOE)… The networked MRAPs and M-ATVs will particpate in a large scale test later this year.”

NIK/ IBCT tests

April 20/10: CROWDS prep. An $11.1 million “firm-fixed-price contract for the procurement of 1,037 Remote Weapon System / Crew Remote Operated Weapons System final production configuration for the Mine Resistant Ambush All Terrain Vehicle.”

What this actually means is that they’re paying Oshkosh Defense to set their M-ATV patrol vehicles up so that everything is in place to accept a CROWS remotely-operated gun system: power, electronic interlinks, structural support, etc. The CROWS systems themselves are provided independently, as Government-Furnished Equipment. US Army TACOM in Warren, MI says that 5 bids were solicited, with 5 bids received (W56HZV-09-D-0111). See also Oshkosh Defense release.

April 14/10: RPG kits. A $68.7 million firm-fixed-price contract for 1,770 rocket propelled grenade protection kits. Oshkosh will install these kits on the production lines, and the Space and Naval Warfare Systems Command (SPAWAR) will install the kits on previously delivered vehicles. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received by US Army TACOM, CCTA-ADCA in Warren, MI (W56HZV-09-D-0111). See also Oshkosh Defense release.

April 9/10: Support. A $9.3 million firm-fixed-price contract covers 29 field service representatives and 348 person-months of M-ATV services to support Afghan operations. Work will be complete in May 31/12. Five bids were solicited with 5 bids received (W56HZV-09-D-0111).

Check 6

Check 6
(click to view full)

March 26/10: RPG kits. A $41.9 million firm-fixed-price contract for 1,080 rocket propelled grenade protection kits. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received by US Army TACOM, AMSCC-ASCA in Warren, MI (W56HZV-09-D-0111).

March 26/10: Check 6. BAE Systems announces a $45 million multi-year contract to provide Oshkosh with Check-6 rear-view camera lights to equip 2,399 M-ATVs. See Dec 29/09 entry for the original contract.

March 22/10: Canada. Oshkosh Defense and General Dynamics Land Systems-Canada announce that they’ll offer Oshkosh’s blast-resistant M-ATV for Canada’s 500-600 vehicle TAPV competition, and Oshkosh’s Medium Tactical Vehicle Replacement (MTVR) trucks in Canada’s Medium Support Vehicle System (MSVS-SMP) truck program. Both vehicle types use Oshkosh’s proprietary TAK-4 independent suspension system, for off-road mobility. This consortium is considered to be a leading contender, in part because of GDLS’ existing armored vehicle plant in London, ON.

Oshkosh will serve as the prime contractor for both programs. General Dynamics Land Systems Canada will provide systems integration and testing support for the vehicles, as well as the complete spectrum of in-country sustainment support. Oshkosh uses Valley Associates to provide marketing and business development in Canada, which is why the vehicles display in the Valley Associates booth during CANSEC 2010 in June. Oshkosh | CANSEC announcement | Defence Watch.

UPDATE: Oshkosh lost to a heavier variant of Textron’s M1117.

March 10/10: CROWS prep. Oshkosh Corp. in Oshkosh, WI receives a $10.4 million firm-fixed-price contract for 1,401 M-ATV RWS kits that will let the vehicles support CROWS remote weapon systems. CROWS systems pack advanced sensors and machine guns, and can be controlled from inside the vehicle using a joystick and screen.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. TACOM, CCTA-ADCA in Warren, MI solicited 5 bids, with 5 bids received (W56HZV-09-D-0111). See also Oshkosh Defense release.

March 5/10: Support. Oshkosh Defense announces 3 awards valued at more than $35 million in total for M-ATV upgrades and in-theater support.

They include 2 awards totaling more than 6,400 M-ATV Self Protection Adaptive Roller Kits (SPARKS) upgraded interface brackets. The brackets allow soldiers to attach advance mine rollers to the vehicles. The US government has requested changes to SPARKS, and the new brackets will allow the upgraded systems to be fitted on M-ATVs. Upgrade kits will be shipped to the Defense Distribution Depot Red River in Texarkana, TX, in June 2010. The government will then ship the brackets to receiving units in theater for installation.

Those installations will be supported by an expanded roster of field service representatives (FSR) in-theater. A 3rd contract will place 18 additional Oshkosh in Afghanistan, and 6 in Iraq, at bases that require them. U.S. Army TACOM Life Cycle Management Command (LCMC) manages these contracts.

Feb 24/10: Oshkosh unveils 2 new M-ATV variants at the AUSA 2010 convention: an ambulance variant, and a utility variant designed to haul cargo. Oshkosh release

Feb 23/10: +1,460. A $640 million contract for 1,460 M-ATVs. Oshkosh says it has received awards valued at more than $4.74 bilion for 8,079 M-ATVs, as well as spare parts kits and aftermarket in-theater support.

Work is to be performed in Oshkosh, WI with an estimated completion date of May 2012. Five bids were solicited with 5 bids received (W56HZV-09-D-0111).

Israel’s Plasan secured a $170 million subcontract from Oshkosh to supply vehicle protection kits for the 1,460 M-ATVs, the Israeli newspaper Haaretz reports. The subcontract brings to 5,000 the number of vehicles Plasan has armored for the Americans since June 2009, for total revenues of $586 million. All told, Plasan has sold $940 million worth of armor kits to the U.S. military, for 8,079 vehicles. Oshkosh release | Ha’aretz report.

Feb 19/10: C4ISR/Power Retrofits. A $52.1 million firm-fixed-price contract for 1,451 retrofit kits for command, control, communications, computers, intelligence, surveillance and reconnaissance suite and battery upgrade/silent watch. Oshkosh says the total potential order is more than 2,090 upgrade kits, which will include communications hardware, jammer systems, tracking technology, driver vision enhancement for safer operation at night, and the aforementioned “silent watch” capability.

The latter item points to an ongoing issue with advanced long range day/night sensors in overwatch roles, and modern communications gear. They often consume so much power that engines have to be kept running, just to power all of the electronics. That’s fuel-expensive, in a theater where it takes $7 in fuel to deliver $1 worth to the front lines. It also tends to remove tactical surprise in key situations, especially in already-difficult urban terrain.

Work is to be performed in Ishkosh, WI, with an estimated completion date of May 31/12. Five bids were solicted with 5 bids received by TACOM in Warren, MI (W56HZV-09-D-0111). Oshkosh release.

Feb 5/10: EFP kits. A $84.7 million firm-fixed-price contract for the partial exercise of the option for 627 M-ATV explosively formed penetrator (EFP) kits. The Oshkosh-supplied kits will include EFP armor to protect against those shaped-charge land mines, base door armor, and a door-assist mechanism.

Delivery of the kits is expected to begin in April 2010, and be complete by the end of August 2010. The add-on armor kits will include EFP armor, base door armor and a door-assist mechanism.

Work is to be performed in Oshkosh, WI with an estimated completion date of May 31/12. 5 bids were solicited with 5 bids received (W56HZV-09-D-0111). Oshkosh Defense release

Jan 25/10: Support. Oshkosh announces 2 delivery orders valued at $325.7 million from the U.S. Army TACOM LCMC to supply spare parts and repair kits for the MRAP All-Terrain Vehicle (M-ATV). Deliveries are expected to begin in August 2010, and to be complete by the end of January 2011. DefenseLINK breaks down the orders as:

A $258.2 million firm-fixed-price contract to exercise the option for 90 lots of authorized stockage list kits, 90 lots of prescribed load list kits, 23 each deprocessing spare kits, and 132 lots battle damage repair kits for the M-ATV. Work is to be performed in Oshkosh, WI (50%) and McConnellsburg, PA, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received by TACOM, CCTA-ADC-A in Warren, MI (W56HZV-09-D-0111).

A $67.5 million firm-fixed-price contract for a partial exercise of an option: 2 lots of authorized stockage list kits, 2 lots of prescribed load list kits, and 65 lots of battle damage repair kits for the M-ATV. Work is to be performed in Oshkosh, WI (50%) and McConnellsburg, PA, with an estimated completion date of May 31/12. Five bids were solicited with 5 bids received by TACOM, CCTA-ADC-A in Warren, MI (W56HZV-09-D-0111).

To date, Oshkosh says it has received awards valued at more than $3.9 billion to deliver 6,619 M-ATVs, as well as spare kits and aftermarket in-theater support.

Jan 21/10: Support. Oshkosh announces 4 awards from the US Defense Logistics Agency, valued at $89 million, for its M-ATVs and FHTV heavy trucks.

Oshkosh will supply M-ATV spare parts, including engines, transmissions, transfer cases and alternators. Work under the orders is expected to be completed by October 2010. Oshkosh is providing the M-ATV’s spare parts to the DLA to be used as in-the-field replacements after the original vehicle parts have been consumed. These parts will ship without delay, to help maintain readiness rates in theater. Discussions with Oshkosh representatives indicate that the M-ATV orders are worth about $50 million.

Jan 6/10: Radios. Harris Corp.’s RF Communications Division in Rochester, NY received orders totaling $119 million to supply Joint Tactical Radio System (JTRS)-approved Falcon III AN/PRC-152-C handheld radios with the RF-5980-SA001 vehicle amplifier adapters for the Mine Resistent Ambush Protected (MRAP) all-terrain vehicle (M-ATV).

Separate contracts for items like these help illustrate what is meant by the term “government furnished equipment.” The AN/PRC-152 [PDF] provides M-ATV users with multiband Single Channel Ground and Airborne Radio System (SINCGARS) and Demand Assigned Multiple Access (DAMA) satellite communications interoperability in the 30-512 MHz frequency bands. It is just one aspect of the communication suite that equips each M-ATV.

Jan 6/10: Delivery options. At a Pentagon press conference, Press Secretary Geoff Morrell provides an update regarding the M-ATV program. He says that higher-capacity sealift options aren’t being considered for getting M-ATVs that currently sit in the USA into Afghanistan (via Karachi or Gwadar, Pakistan, then overland), even though the drawdown from Iraq and surge to Afghanistan are straining available transport capacity:

“We are at now, as of January the 5th – and I want to double-check these – we were at 239 [M-ATVs] delivered, 164 fielded, 12 awaiting transport. And then there are obviously many more vehicles than that that have been produced. And as they vie for space for airlift and absorption in Afghanistan, they are being used, many of them, for training purposes domestically.

But we are now, as we are in the midst of this surge, going to be dealing with this herculean effort of trying to get not just 30,000 additional forces over to Afghanistan, but getting all their equipment as well. So this is going to be a real — a real test of our TRANSCOM [Transportation Command] folks, as well as CENTCOM. And they have a priority list based, you know, in terms of space available, what has the top priority to flow in at what time.

I can tell you this. It’s our goal that come this spring, we’ll be sending over about 500 a month.

Q. So when would sealift begin? Is it this —

MR. MORRELL: I couldn’t – no, I don’t think we would do – I don’t think we’re at the point where we’d do sealift, but we can check on that for you.”

Oshkosh M-ATV

Afghan winter delivery
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Dec 29/09: Check-6 install. Oshkosh Corp. in Oshkosh, WI receives a $33.9 million firm-fixed-price contract. This contract is for a change order modification for 2,277 Check-6 rear view sensor systems, to be fitted to M-ATV vehicles (q.v. March 26/10, Dec 29/09 entries). BAE’s Check-6 tail-light duplicates a feature found in some civilian cars, which uses a rear camera to show the rear of the vehicle and objects behind it on a screen. Unlike civilian camera-screen combinations, however, Check-6 tail lights are derived from BAE Systems’ expertise with weapon sights. They work in infrared as well as visible light, making them useful for noticing people as well as obstacles, and improving awareness in darkness, sandstorms, and other difficult situations. They install as a complete tail-light assembly, and require no drilling or welding.

Work is to be performed in Oshkosh, WI (50%), and McConnellsburg, PA (50%), with an estimated contract completion date of May 31/12. Work is actually expected to begin in March 2010, and be complete in May 2010. Five bids were solicited, with 5 bids received by TACOM, AMSCC-TAC-ADCA in Warren, MI (W56HZV-09-D-0111). See also Oct 2/09 entry, plus Oshkosh release | “Check 6! Now a Possibility for Vehicles, Too.”

Dec 28/09: Sub-contractors. Ceradyne in Costa Mesa, CA announces that it received a multi-million dollar blanket purchase order from Plasan Sasa Ltd. in Israel for the production of armor components for the MRAP All Terrain Vehicle (M-ATV). Ceradyne plans to produce these parts in its expanded armor assembly plant in Irvine, CA for delivery to prime contractor Oshkosh to assemble the components and deliver the M-ATV to the government.

All manufacturing procedures for these M-ATV components have been approved, and Ceradyne production commenced this month. It is anticipated that production and delivery will continue throughout 2010.

Dec 24/09: Support. Oshkosh receives a maximum $22.2 million total set-aside, sole-source, undefinitized delivery-order contract for M-ATV sustainment spare parts. The date of performance completion is Oct 2/10. The Defense Logistics Agency in Warren, MI manages the contract (W56HZV-09-D-0111-VD01).

Dec 24/09: EFP kits. Oshkosh Defense announces an order from the U.S. Army Tank-automotive and Armaments Command Life Cycle Management Command (TACOM LCMC) to supply “more than 170” M-ATV explosively formed penetrator (EFP) armoring kits through April 2010, and 800 rocket-propelled grenade (RPG) kits through May 2010.

Uncharacteristically, Oshkosh’s release comes in advance of the Dec 29/09 Pentagon DefenseLINK announcement, which cites a $54.3 million firm-fixed-price contract for 800 RPG armoring kits and 172 EFP kits as “the partial exercise of an option.” It offers May 31/12 as the formal end of contract date. Five bids were solicited, with 1 bid received by US Army TACOM’s AMSCC-TAC-ADCA in Warren, MI (W56HZV-09-D-0111). Oshkosh Defense is teamed with Plasan North America to provide the M-ATV’s armoring solutions.

The US military, and its contractors, will not discuss details regarding these kits. EFPs are a form of land mine that uses the explosion to form a slug from its copper lining, creating what is in effect an impromptu tank sabot shell that fires into the victim vehicle. Rocket Propelled Grenades like the ubiquitous RPG-7 are bazooka-like anti-tank rockets with a shaped charge warhead. The RPG threat are usually addressed by “cage armor” slats like BAE’s LROD, which are not 100% effective, or by Explosive Reactive Armor tile sets that are shaped to fit the vehicle. Less conventional approaches like Tarian cloth armoring are also beginning to emerge.

Dec 22/09: Industrial. Oshkosh announces that it has reached the production rate of 1,000 M-ATV vehicles per month, ahead of schedule. The milestone was reached on Dec 18/09, and Oshkosh reached the milestone by using production capacity at existing manufacturing facilities in Oshkosh, WI and McConnellsburg, PA. Production will continue at this rate of 1,000+ vehicles per month through May 2010, when all current orders would be filled.

Dec 10/09: +400. A $175.4 million firm-fixed-price, indefinite-delivery/ indefinite-quantity contract exercises an option on Delivery Order #0003, and buys another 400 M-ATV vehicles and associated basic items. Work is to be performed in Oshkosh, WI (50%), and McConnellsburg, PA (50%), with a formal contract completion date of May 31/12. The original contract solicited 5 bids, and received 5 (W56HZV-09-D-0111). This is the option mentioned in the Nov 11/09 entry.

To date, Oshkosh has received 6 awards valued at about $3.33 billion; when a contract for 25 test vehicles is included, they will deliver a total of 6,644 M-ATVs. The company has ramped up production to achieve 1,000 vehicles per month in December 2009, and this new award will extend production into May 2010. See also Oshkosh release.

Nov 30/09: #1,000. Oshkosh hands the 1,000th MRAP All Terrain Vehicle (M-ATV) over to the U.S. Armed Forces, at a ceremony in Oshkosh, WI. Marine Corps Systems Command’s commander Brig. Gen. Michael Brogan, and the MRAP Joint Program Office’ M-ATV product manager Lt. Col. Coll Haddon, were the keynote speakers. Oshkosh release.

1,000 delivered

Nov 19/09: Training. The way Army vehicles must be driven, and where they must be driven, means that the ability to get out of a vehicle quickly matters almost as much as what the vehicle can do for while you’re in it. Oshkosh Defense announces received a $5.6 million firm-fixed-price contract from the U.S. Army for the procurement of 26 “egress trainer cabin modules” for the Oshkosh M-ATV, and initial spare parts for a stateside training and certification standard program.

The modules are simulators that can train soldiers to get out of an M-ATV vehicle, even if it is flipped or in otherwise abnormal situations. a shift in Army thinking has encouraged M-ATV training to take place stateside versus in theater. The M-ATV cabin modules will be manufactured at the company’s facilities in McConnellsburg, PA.

Nov 19/09: Industrial. Oshkosh meets the November M-ATV production requirement ahead of schedule, marking the 5th consecutive month. Oshkosh says that it will continue to increase production to meet December’s requirement of 1,000 vehicles, with output remaining at that high level through April 2010.

Nov 11/09: +1,000. Oshkosh announces an additional $438 million, 1,000 vehicle order from the U.S. Army Tank-automotive and Armaments Command Life Cycle Management Command (TACOM LCMC). This is the 5th award Oshkosh has received to supply M-ATVs, and brings total orders to 6,219 vehicles and more than $3.2 billion. An option for 400 more M-ATVs and Basic Items of Issue is also included in this delivery order, which would bring the production total to 6,619.

Nov 11th is the Veteran’s Day holiday, so the Pentagon doesn’t announce the firm-fixed-price contract until Nov 12/09. Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. Five bids were solicited in the original contract, with 5 bids received by the U.S. Army TACOM Contracting Center AMSTA-TAC-ATBC in Warren, MI (W56HZV-09-D-0111).

Nov 11/09: Sub-contractors. BAE Systems announces a “multi-million dollar” sub-contract from Plasan North America to provide M-ATV armoring kit components. Work on the contract will begin this month at BAE Systems’ production facilities in Fairfield, OH. Tony Russell, president of BAE Systems’ Security & Survivability business, said:

“The partnership between BAE Systems and Plasan represents the first of what we believe will be many collaborative efforts between our two companies.”

Nov 10/09: Industrial. Oshkosh announces that it beat October 2009’s M-ATV delivery schedule of 385 vehicles, producing more than 435 vehicles during that month. This marks the 4th consecutive month Oshkosh has beaten the schedule, as it ramps up toward a planned production rate of 1,000 vehicles per month.

Oct 28/09: 2010 budget. President Obama signs the FY 2010 defense budget. That budget includes $6.656 billion in funding for MRAP vehicles, $1.2 billion above the Pentagon’s original request. Significant chunks of that funding will be devoted to M-ATV purchases. White House | House-
Senate Conference Report summary [PDF] & tables [PDF] | Pentagon AFPS article.

Oct 27/09: Support. Oshkosh announces 2 M-ATV contracts valued at more than $28 million. They include a $16 million contract from the U.S. Defense Logistics Agency (DLA) for spare parts, and a $12 million contract from rom the U.S. Army Tank-automotive and Armaments Command Life Cycle Management Command (TACOM LCMC) for field service representatives (FSR) to support the M-ATV program in-theater through September 2010.

Oshkosh expects to complete production of the current M-ATV contract for 5,219 vehicles in March 2010.

Oshkosh M-ATV

Kandahar: M-ATV arrives
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Oct 22/09: An initial 8 M-ATVs arrive in Kandahar by aerial transport. These vehicles will be used to train drivers and mechanics from units selected to receive M-ATVs.

Note that earlier Pentagon announcements indicated M-ATVs in theater at the end of September, whereas this release places the initial use date into late October and tags it as a training set. One possibility is that the initial shipments were Special Forces vehicles. Another is that this announcement refers only to one Afghan sector, and that eastern sectors may have received the vehicles first. Pentagon DVIDS.

Oct 12/09: Australia. Oshkosh announces that it will be submitting its M-ATV and Sandcat vehicles for Australia’s PMV-L component of Overlander. Their partners in these 2 proposals are Plasan SASA, Ltd., who supplies the armoring solutions for both vehicles and developed the Sandcat/ Caracal; and local Oshkosh division JLG Australia, who will assist in manufacturing the vehicles and handle through-life support.

Australia has also indicated that they will be continuing onto the next phase of the American JLTV competition, which does not presently include these Oshkosh vehicles. This is for the made-in-Asutralia option.

UPDATE: Oshkosh lost to Thales Australia’s Hawkei as the made-in-Australia contender.

Oct 9/09: +923. Oshkosh Corp. in Oshkosh, WI receives a $408.4 million firm-fixed-price contract for procurement of another 923 MRAP All Terrain Vehicles (M-ATVs) and aftermarket parts package that includes basic issue items. This brings total announced M-ATV orders to $2.76 billion for the full expected amount of 5,244 vehicles – a total that includes unannounced government orders for 25 test vehicles.

Work is to be performed in Oshkosh, WI, with an estimated completion date of May 31/12. The company plans to ramp production up to 1,000 vehicles per month in December 2009, and continue at that level through at least March 2010. Five bids were solicited for the original contract, with 5 bids received by TACOM, AMSCC-TAC-ADCA in Warren, MI (W56HZV-09-D-0111). See also: Oshkosh release.

Oct 5/09: Sub-contractors. SCHOTT DiamondView Armor Products LLC exhibits its DiamondView transparent armor window technology at AUSA. The DiamondView windows were selected for Oshkosh’s M-ATVs, and use a transparent glass-ceramic combination. It is hoped that DiamondView windows will be able to reduce lifecycle costs normally associated with windows delaminating, discoloring or peeling. The firm has been a defense industry supplier for 40 years, and currently holds world records for producing the world’s thinnest piece of glass (0.025mm, for medical technology and electronics), and the world’s largest piece of glass (8m tall, for astronomy).

In order to fill the Oshkosh contract, SCHOTT DAP has ramped up manufacturing at both its Boothwyn, PA and Vincennes, IN production facilities. The Vincennes/ now County facility currently processes and finishes glass-ceramic cooktops and flat glass for the home appliance industry, but the firm will invest $7.2 million over the next few years to add the transparent armor line. The Indiana Economic Development Corporation offered SCHOTT North America up to $2.32 million in performance-based tax credits and up to $50,000 in training grants based on the company’s job creation plans, and the city of Vincennes will consider additional property tax abatement at the request of the Knox County Development Corporation. Hiring is underway, and the company expects to add more than 200 employees at peak production. SCHOTT DiamondView release | SCHOTT Vincennes release.

Oct 2/09: Check-6. Oshkosh announces a $33 million award from the U.S. Army Tank-automotive and Armaments Command Life Cycle Management Command (TACOM LCMC) to supply a rear mounted, infrared-enabled camera system on more than 2,200 MRAP All Terrain Vehicles (M-ATV).

The camera system has been deployed on other MRAPs. It integrates with existing vehicle video displays to provide a 40-degree vertical and 54-degree horizontal field of view. The system uses an infrared camera core in an LED-equipped tailgate assembly, and provides visibility through dust, obscurants and incremental weather in day and night operations. We all know drivers who could use one of these; on a battlefield they can save your life, as well as your vehicle bumper.

Oct 2/09: Industrial. A release from the Marines says that M-ATV vehicles have started to flow from Oshkosh to US Navy Space and Naval Warfare (SPAWAR) Systems Center (SSC) Atlantic. Oshkosh delivers the base vehicle, but modern military vehicles have a wide array of electronics and equipment to install, from jammers, to radios and other communications devices, to weapons like RWS turrets. The cost adds up, and so does the time required to install everything. According to M-ATV Joint Program Executive Officer, Marine Corps Brig. Gen. Michael Brogan, they’re using lessons learned from the MRAP program to speed up delivery to the front lines – something that became a problem early in the MRAP program:

“We were able to feed back to Oshkosh specific bracketry, racks and cabling so all that can be installed in the vehicle during manufacture; which means we dont have to do it at SPAWAR. The goal was to push as much of that work that was getting done at SPAWAR, particularly the touch labor, upstream into the manufacturing process. Because we knew it going into this, we were able to include it into the design. That clearly is one of the lessons learned from Baseline MRAP that will speed the process at Charleston.”

Oct 1/09: Industrial. Oshkosh announces that they have exceeded M-ATV delivery requirements for the 3rd consecutive month. The September 2009 production target of 100 vehicles was met on Sept 22/09.

FY 2009

Oshkosh M-ATV

Oshkosh M-ATV
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Sept 29/09: The Pentagon announces that the first Oshkosh M-ATVs have been deployed to Afghanistan.

Deployment

Sept 14/09: +352. Oshkosh Corp. in Oshkosh, WI receives a $189.1 million firm-fixed-price IDIQ contract for another 352 MRAP All Terrain Vehicles, and aftermarket parts packages that include Basic Issue items (35 LLO), Authorized Stockage (14 LO), Prescribed Load (14 LO), and Battle Damage and Repairs (14 LO). This brings total announced M-ATV orders to $2.31 billion for 4,296 vehicles.

Work is to be performed in Oshkosh, WI, with an estimated completion of May 31/12. Five bids were solicited, with 5 bids received by TACOM, AMSCC-TAC-ADCA in Warren, MI (W56HZV-09-D-0111). See also Oshkosh release.

July 31/09: +1,700. Oshkosh Corp. in Oshkosh, WI receives another M-ATV order. The $1.064 billion firm-fixed-price contract modification exercises an option for another 1,700 M-ATVs, Field Service Representative Support, and associated parts support packages to include Authorized Stockage Lists (ASL), Prescribed Load List (PLL), Reprocessing Spares, Battle Damage Repair parts (BDR) and Basic Issue Items (BII).

This order raises its total to $2.12 billion for 3,924 vehicles. They also announce that Oshkosh has exceeded the July 2009 delivery schedule of 45 M-ATVs by delivering 46.

Vehicles will be provided to the US Marine Corps, Army, Special Operations Command and US military testing. Vehicles and parts support packages will be fielded to Afghanistan in support of Operation Enduring Freedom. Field Service Representatives will be providing support in Kuwait and Afghanistan.

Work is to be performed in McConnellsburg, PA, with an estimated completion date of July 31, 2010. U.S. Army TACOM LCMC in Warren, MI manages this contract (W56HZV-09-D-0111, delivery order #0002, modification 02).

June 30/09: +2,244. Oshkosh Corporation. in Oshkosh, WI receives a $1.056 billion firm-fixed price delivery order (W56HZV-09-D-0111, #002) for of 2,244 MRAP All Terrain Vehicles (M-ATVs), Basic Issue Items, Field Service Representative Support, Equipment, Engineering, Authorized Stocking List Parts Packages and Prescribed Load List parts packages. The US Army Tank Automotive Command in Warren, MI manages this contract.

Stars and Stripes reports that the first M-ATV vehicles will be fielded to Afghanistan beginning in October 2009. The challenge will be getting them there. US Marine Corps Brig. Gen. Michael Brogan, head of Marine Corps Systems Command:

“We are flowing additional forces into Afghanistan right now, Army brigade combat teams as well as Marines units, and so the air bridge into Afghanistan is completely full.”

While the military sorts out its transport options, Oshkosh Chairman & CEO Robert G. Bohn issued an unequivocal statement, and an implicit offer to other firms:

“Due to the urgent need of our Armed Forces for a survivable and highly mobile vehicle, our Corporations number one priority is meeting the Department’s accelerated delivery schedule of the Oshkosh M-ATV. Oshkosh Corporation will put whatever resources are necessary to meet or exceed the government’s delivery schedule. While we believe we can meet or exceed the government’s current delivery requirements, we intend to enter into discussions with other manufacturers [emphasis DID’s] to determine if they can assist in the production of the Oshkosh M-ATV.

…our full-service aftermarket support network will be available with replacement parts, technical support, and repair or refurbishment services.”

Oshkosh Corporation is expected to eventually produce up to 1,000 vehicles a month, and plans to reach that monthly mark by December 2009. Efforts began even before the contract award. Oshkosh Defense President Andy Hove was quoted in Oshosh’s release, saying that firm had already begun daily production of Oshkosh M-ATVs on their flexible manufacturing line, a few weeks prior to the decision, after making “significant” investments in materials. Subsequent discussions with Oshkosh clarified that unusual step, and the thinking behind it. Andy Hove:

“As I said, our top priority is the delivery these vehicles to the Soldiers and Marines who need them. But we also knew that there would be a market for our offering should it not have been selected. Additionally, the early M-ATV production was a part of our pre-award production and engineering investments. We felt it was crucial to do what we could, in advance of a possible award, to ensure these vehicles would be delivered to the warfighters in Afghanistan as soon as possible. We also had conducted more than 7,500 miles of independent testing of our vehicle, separate from the government’s evaluation of our production-representative vehicles.”

See also: US Marine Corps | Oshkosh release | DoD Buzz | Stars and Stripes | UPI | York Daily Record.

M-ATV base contract

June 30/09: Navistar and Force Protection both announce their disappointment at their M-ATV loss, while reiterating their firms’ strong points for investors.

June 2/09: The Pentagon’s Joint Requirements Oversight Council approves a plan for 5,244 M-ATVs to the US Army (2,598), Marine Corps (1,565), Special Operations Command (643), US Air Force (280) and the Navy (65). An additional 93 vehicles would be set aside for testing. Source.

May 15/09: USMC Commandant General James T. Conway speaks at the Center for Strategic and International Studies (CSIS) think tank. An excerpt [PDF]:

“We are seeing an increasing sophistication on the part of the IED [land mines]… We are looking at an MRAP ha has greater off road capability because you do not have the road network hat you have in Iraq. You become fairly predictable, fairly easy to plot if you’re always going to be on those roads. Our MRAPs, and we have about 2,000 of them plus in the Marine Corps, don’t do that well off road. Now the favorite vehicle in Afghanistan today is the seven-ton truck, the MTVR. In an innovative fashion, our engineers and our people at Quantico said, let’s put the suspension of the MTVR on our CAT-1 MRAPs and see how it does. Well, it did pretty well… Now, when we went to blow it up it did not perform do well because we created additional space and surface area underneath the vehicle. We have now blown it up three times. The third time looked pretty good… We will have it in the hands of our troops potentially by mid-summer. It will cut cost. For the long-term utility of our CAT-I [4×4] MRAPs, which is mostly what we own… we have a much more multi-capable vehicle for the long term.

We are not divorcing ourselves from the MATV program at this point… We are going to follow both with interest, and we will see where we want to park our monies and our effort as both these vehicles continue to mature.”

May 4/09: The Force Dynamics partnership announces their delivery of 3 additional production M-ATV Cheetah vehicles to the U.S. Army Aberdeen Test and Evaluation Center.

The release adds that Force Dynamics, LLC and Raytheon have agreed to provide a comprehensive command, control, communications, computers, intelligence, surveillance and reconnaissance system (C4ISR) plug-and-play ready architecture for the M-ATV Cheetah, using the C4ISR Department of Defense Architecture Framework (DoDAF). It provides immediate access to services including sophisticated radio switching, networked video, navigation systems, Blue Force Tracking, Counter-Radio Controlled Improvised Explosive Device (RCIED) Electronic Warfare, and weapons systems.

Under the original MRAP program, vehicles required extensive modifications, integration, and testing to fully integrate various C4SIR configurations. This new architecture is designed to make that process much simpler.

The system is also designed to assist with remote monitoring of integrated vehicle and C4ISR systems via one monitoring platform, to offer complete systems status in real time. Remote data transfer, monitoring of platform usage, and capture of failure information are all part of that element, and each M-ATV Cheetah is registered in Raytheon’s Force Logistics System II, which is electronically integrated to the DoD’s current force support systems.

May 1/09: BAE Systems’ entries pass initial testing, as it receives a follow-on contract for 3 more GTS M-ATVs and 3 more USCS M-ATV test vehicles of each type. Other firms that have passed testing and received orders for 3 more vehicles include Force Protection’s Cheetah, Navistar’s Husky, and Oshkosh’s entry.

April 2/09: Navistar Defense, LLC is in discussions with the government over a technicality in the evaluation of the Mine Resistant Ambush Protected (MRAP) All Terrain Vehicle (M-ATV) program. Navistar was required to formalize its request for a review of the evaluation within a certain period of time, and wants its vehicle to be considered for M-ATV. Navistar release.

March 11/09: A Bloomberg report quotes General Dynamics spokesman Ken Yamashita, who said that their M-ATV offer, based on its RG-31 partnership with BAE, “was not accepted… He didn’t say why, and Pentagon spokeswoman Cheryl Irwin said she couldn’t comment.”

That failure still leaves GDLS in contention, via the Force Dynamics partnership’s Cheetah vehicle.

March 6/09: Oshkosh Defense announces a $1 million contract with the U.S. Army Tank-automotive and Armaments Command (TACOM) for government purchase of the 2 production-ready Oshkosh M-ATVs that were delivered on Feb. 23rd. This contract award is one of the required phases in the U.S. military’s evaluation of M-ATV submissions, and is awarded after the delivered vehicles are certified to meet the government’s initial design requirements.

All other M-ATV candidates also receive these awards, with 1 exception – General Dynamics (see March 11/09).

Feb 23/09: M-ATV candidate vehicles are due from vendors for 2 months of testing and evaluation. Several of them announce deliveries on this day: BAE Systems, Force Protection ($1 million contract), Navistar, and Oshkosh.

Feb 19/09: An Oshkosh release claims that its M-ATV team can produce the military’s most probable delivery order of 2,080 M-ATVs “within months of an awarded contract.” The Oshkosh team says that it is able to produce several hundred to 1,000 M-ATVs on a monthly basis, and Oshkosh Defense President John Stoddart adds that:

“Oshkosh’s warm production lines coupled with our mature M-ATV design allow us to ramp up production of this vehicle without impacting our current military programs.”

Of course, the same is true for competitors like BAE and Navistar, both of whom have MRAP production lines that are closing out, and substantial military truck production lines that continue to run.

Jan 15/09: Force Protection, Inc. and General Dynamics Land Systems Inc.’s Force Dynamics, LLC joint venture has focused on delivering Cougar MRAP vehicles, but Force Protection’s Cheetah vehicle had been excluded – until now. The joint venture announces that it has submitted the Cheetah for the U.S. Army’s MRAP All Terrain Vehicle (M-ATV) solicitation.

The Cheetah began development in 2005 has completed Force Protection-sponsored blast testing at the Aberdeen Proving Grounds, MD, and initial mobility and durability testing at the Nevada Automotive Test Center. It has undergone a range of enhancements since it was first developed, including the addition of independent suspension. Force Protection is commencing low-rate production at Force Protection’s Ladson, SC plant.

Jan 9/09: Oshkosh Corporation submits its M-ATV proposal, based on the combat-proven Medium Tactical Vehicle Replacement (MTVR) medium truck chassis. The firm has produced about 10,000 of these trucks for the US Marine Corps, which have been deployed all over the world. Oshkosh release.

Nov 14/08: The US government issues a pre-solitication notice for a subsidiary competition called M-ATV, essentially an “MRAP Lite” bridge buy to the JLTV. FBO pre-solicitation #W56HZV-09-R-0115 states a buy that begins an an expected order of just 2,080 vehicles, but could reach up to 10,000.

M-ATV’s top weight is just 12.5 tons empty, which is heavier than a Hummer or JLTV, but lighter than an MRAP. Even so, the RFP still demands significant protection against both conventional and EFP land mines. A draft issued on Nov 25/08 stated that M-ATV would receive the same top-priority DX production rating employed by the original MRAP program, adding that the first vehicles are expected to be fielded in the fall of 2009.

M-ATV pre-solicitation

Additional Readings

CH-53K: The U.S. Marines’ HLR Helicopter Program

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Sikorsky: CH-53K from LHD

CH-53K concept
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The U.S. Marines have a problem. They rely on their CH-53E Super Stallion medium-heavy lift helicopters to move troops, vehicles, and supplies off of their ships. But the helicopters are wearing out. Fast. The pace demanded by the Global War on Terror is relentless, and usage rates are 3 times normal. Attrition is taking its toll. Over the past few years, CH-53s have been recalled from “boneyard” storage at Davis-Monthan AFB in Tucson, AZ, in order to maintain fleet numbers in the face of recent losses and forced retirements. Now, there are no flyable spares left.

Enter the Heavy Lift Replacement (HLR) program, now known as the CH-53K. It aims to offer notable performance improvements over the CH-53E, in a similar airframe. The question is whether its service entry delay to 2018-2019 will come too late to offset a serious decline in Marine aviation.

The HLR Program Lifts Off

Sikorksy on HLR, 2011

The $25.5 billion, 200-helicopter CH-53K program will define the long-term future of the US Marine Corps’ medium-heavy lift capabilities – and may be needed to save Marine aviation in the medium term.

CH-53K Helicopter Program Overview

On average, existing CH-53E aircraft are more than 15 years old, have over 3,000 flight hours under tough conditions, and are becoming more and more of a maintenance challenge with a 44:1 maintenance man-hours:flight hours ratio. Not to mention the resulting $20,000 per flight-hour cost ratio. According to Jane’s Defense Weekly, a 1999 analysis showed that the existing fleet has a service life of 6,120 flight hours, based on fatigue at the weakest point where the tail folds. The USMC expected that the existing fleet would start to reach this point in 2011, at a rate of 15 aircraft per year. The funding profile below suggests a problem for the Corps:

CH-53K Budgets, 2006 - 2019

The Marine Corps itself is the source of the disconnect. The HLR program initially called for 156 new-build helicopters derived from the CH-53E Super Stallion design, with initial flight tests in 2010-2011, and initial operating capability (IOC) in 2014-2015. IOC was defined as a detachment of 4 aircraft, with combat ready crews, and prepared to deploy with all required equipment and spares.

In 2010, however, the Marines grew the program plan to 200 helicopters, even as they pushed its initial flight back to FY 2013, and IOC back to FY 2018. The program wasn’t experiencing problems, and no reasons were given, beyond statements concerning the program’s aggressive schedule. Further slippage has occurred since. Here’s the full timeline:

CH-53K Program Timeline

CH-53Es Liftoff

Up, up, and…
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The current schedule creates a number of risks for the Marine Corps. There’s no question that pushing the CH-53K program back will leave the Marines with a dwindling heavy-lift helicopter fleet, whose size, capability, and safety are governed by mechanical realities rather than political diktat. In April 2010, the US military ran out of stored CH-53D/E airframes to refurbish and return to the front lines. In February 2011, the USMC retired its CH-53D fleet altogether.

The other risk is political. On the one hand, the CH-53K is a large program, and the farther the Marines push it away, the easier it is to cut amidst budget crises. With its heavy-lift fleet dwindling, that could be disastrous for the force. On the other hand, budgetary crises also look for programs that are late or experiencing problems, and the CH-53K is big enough to earn a lot of attention if it’s seen as screwing up. That fact that the original schedule was overly aggressive wouldn’t be remembered.

Was the move to push the CH-53K back an act of political negligence, to protect less critical programs like the V-22? Or was it an act of supreme prudence, which will lead to a strong program that survives precisely because it goes out and meets its targets? Opinions vary. Time will tell.

Current Status

CH-53K Manufacturing

Some assembly required
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US Navy PMA-261 is responsible for the CH-53K program. Sikorsky is currently working under a $3.5 – 4 billion System Development and Demonstration (SDD) contract, to include 4 SDD flight test helicopters, 1 ground test airframe, and associated program management and test support. As the development timeline stretched out, 6 System Development Test Aircraft were added to to that mix. To date, Sikorsky’s industrial partners include:

CH-53K Industrial Team

The CH-53X / CH-53K

CH-53K Notional Mission Profile

Mission example
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The CH-53K’s maximum gross weight (MGW) will increase to 88,000 pounds with external loads, versus 73,500 pounds for the CH-53E. MGW with internal loads will be 74,000 pounds, compared to 69,750 pounds for the CH-53E. It’s being designed to carry a cargo load of 27,000 pounds (13.5 tons) 110 nautical miles, operating at an altitude of 3,000 feet and an ambient temperature of 91.5 degrees Fahrenheit. This is nearly double the capacity of the current CH-53E Super Stallions, all in a helicopter that’s roughly the same size.

Those altitude and temperature qualifications matter, too, because “hot and high” conditions lower aircraft load carrying capabilities and combat radius – especially for helicopters. This reduced performance has recently been a factor during operations in Afghanistan and relief efforts in Pakistan, for instance, and has been a factor with earlier models of the C-130 Hercules as well. Figures for the CH-53K operating entirely around sea level and in cooler temperatures would be higher, but would not be double that of existing CH-53Es.

As an example of these variables at work, Sikorsky’s CH-53K brochure states that the improved CH-53K will have a maximum external load of 16.3t/ 36,000 lbs. On the other hand, an operation that carries an externally-slung load from sea level to a point 3,000 feet above sea level, with a total range there and back of 220 nautical miles/ 407 km, and 30 minute loiter at the landing zone, would have a maximum mission load of only 12.25t/ 27,000 lbs.

RG-31 USMC IEDed

MRAP: RG-31, IEDed
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Even at sea level, however, increased lift capacity will be important. As the Hummer’s fundamental lack of survivability began to marginalize it on the battlefield, the Marines led the charge to field “MRAP” blast-resistant vehicle designs instead. While an up-armored HMMWV weighs about 9,100 pounds empty, the lightest Category 1 MRAP patrol vehicles check in at weights ranging from 16,000 – 31,000 pounds, and even the “light” JLTVs that will replace a large segment of the HMMWV fleet are expected to weigh 14,000 – 20,000 pounds.

Those weights mean that tactical operations to airlift mobile forces ashore beyond the beach, or within the zone of operations, will have only one helicopter available that can get the job done: the CH-53.

If the Marines think their CH-53 fleet is seeing heavy use now, just wait.

New Technologies

CH-53K Concept

CH-53K concept
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In order to meet those requirements, the CH-53K will be depending on a number of new technologies. No one technology constitutes a big stretch, which is good news for the program. Instead, a host of technologies that have been developed since the CH-53E program will be refined, and used in inter-related areas. For the basic outlines of many low-risk CH-53X/CH-53K improvements, read “An Affordable Solution To Heavy Lift” [PDF] by Lt. Col. James C. Garman, an H-53 family pilot and Senior Preliminary Design Engineer in Sikorsky’s New Product Definition Group. See also this interview with former HLR program manager Col. Paul Croisetiere.

The most important new addition to the CH-53K will be its 7,500shp class GE38 / T408 engines, which have already hit 8,300 shp in ground tests. The military is hoping for 18% better specific fuel consumption than the similarly sized T64 engine, even though the engine would produce 57% more power. To improve maintenance and reliability, the GE38 is also expected to have 63% fewer parts.

Other technologies slated for the CH-53K include a “glass” [digital] cockpit that has high commonality and interoperability with existing Army and Navy helicopters, high-efficiency rotor blades with anhedral tips that have 12% (main) and 15% (tail) more surface area, plus different construction to handle higher loads; a composite cuff attachment that attaches the main blades directly to an elastomerically-articulated titanium rotor head, without the need for specialized tools or multiple redundant fasteners; a cargo rail locking system; external cargo improvements, survivability enhancements, and enhancements designed to extend service life.

Changes will be made as the program progresses, and engineers get a better sense of which technologies are ready, and which would create risks to the program. For example, the CH-53K was going to use a “viscoelastic lag damper” for the rotors, in order to minimize vibration and stress. It was removed in order to speed up deployment, and a modified version of standard linear hydraulic dampers will be used instead. The Navy hopes to achieve 2x reliability compared to the existing CH-53Es, but gave up the potential for 4x reliability, in exchange for less development risk.

Sikorsky on CH-53K

Given the CH-53E’s large maintenance ratio, reliability will matter. As former HLR program manager Col. Paul Croisetiere put it in a NAVAIR release:

“Given the CH-53E’s operational costs and maintenance demands, heavy lift has built its reputation for excellence on the backs of our maintainers… We are going to take our maintainers somewhere they’ve rarely been before. Home for dinner.”

Several decades of weapon program history suggest that the odds of meeting this goal are low. Instead, the trend is that these promises are made, but more advanced and complex weapons wind up having more points of failure, and require even more maintenance. If the CH-53K program can break that cycle, it would represent a landmark success in Pentagon weapons acquisition.

Contracts & Key Events

Unless otherwise noted, all contracts are issued by US Naval Air Systems Command in Patuxent River, MD.

FY 2014 – 2019

 

CH-53K Concept

Takeoff?
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April 4/19: Program Management Service Sikorsky won a $7.3 million contract modification in support of CH-53K low-rate initial production. The CH-53K King Stallion helicopter will serve as a critical land and sea based logistics connector. In April 2006, the Marine Corps signed a contract for 156 CH-53K aircraft valued at $18.8 billion with deliveries to be completed by 2021. The Marine Corps now plans to receive 200 helicopters at a total cost of $25 billion. The modification includes production systems engineering and program management services for calendar year 2019 in support of CH-53K low-rate initial production. Work will take place in Stratford, Connecticut and is scheduled to be finished in February 2020.
February 5/19: Rescheduling Due to Multiple design deficiencies the Sikorsky CH-53K King Stallion will miss its initial operating capability date of December 2019. The CH-53K program is working on a major schedule revision to solve structural problems found during operational testing an evaluation. The deficiencies include airspeed indication anomalies, low reliability of main rotor gearbox, hot gas impingement on aircraft structures, tail boom and tail rotor structural problems, overheating of main rotor dampers, fuel system anomalies, high temperatures in the Number 2 Engine Bay, and hot gas ingestion by the Number 2 engine, which could reduce available power. Operational Test and Evaluation will most likely start in early 2021.
January 18/19: Maintenance The Navy tapped Sikorsky with a $7 million contract modification for maintenance of King Stallion CH-53K helicopters amid continued delays in its development. The deal provides for Automated Logistics Environment software maintenance operating systems and obsolescence avoidance in support of the low rate initial production CH-53K aircraft. The CH-53K helicopter was designed to serve as the US Marine’s critical land and sea based logistics connector. In May 2018 the Marine Corps took its first delivery of the King Stallion. The CH-53K program has a long history of delays due to technical issues with the latest problems emerging in December. Sikorsky is a an aircraft manufacturer and subsidiary of Lockheed Martin. The company expects work to be completed in October 2021.

December 13/18: Provisioning The Naval Air Systems Command is ordering a provisioning parts database of technical information from Sikorsky. The cost-plus-fixed-fee delivery order is priced at $38 million and supports the initial operational capability of the Navy’s CH-53K King Stallion helicopter. The database will include 2D drawings that support all organizational, intermediate and depot levels in support of the helicopter. The provisioning database will determine the range and quantity of repair parts, and support and test equipment required to operate and maintain the King Stallion for its initial period of service. Provisioning is an integral part of supply chain management. The delivery order is partially funded ($8.6 million) through FY 2019 research, development, test and evaluation funds. Work will be performed at Sikorsky’s facility in Stratford, Connecticut and is scheduled for completion in November 2023.

October 26/18: Maintenance Sikorsky Aircraft, a subsidiary of Lockheed Martin, is being contracted to help stem the maintenance burden of the Marine Corps’ CH-53 Super Stallion. The contract is priced at $717.4 million and covers logistics and repair support for 98 components of the CH-53 and MH-53 platforms. H-53 aircraft include the CH-53E Super Stallion medium-heavy transport helicopter that can transport up to 55 troops or 15 tons of cargo, as well as the MH-53E Sea Dragon minesweeper and the MH-53M Pave Low IV CSAR and SOF helicopter. The helicopters have on average a 44:1 maintenance : flying hours ratio. Work will be performed in Cherry Point, North Carolina and Stratford, Connecticut, and is expected to be completed by December 2022.

August 27/18: Keep’em sweeping The Navy is contracting Technical Systems Integration for the provision of necessary overhaul and modification work on the USMC’s Mk-105 minesweeping system. The firm-fixed-price, indefinite-delivery/indefinite-quantity contract has a value of $10.5 million, but also includes options, which if exercises, would bring the face value to roughly $54 million. The Mk-105 Magnetic Influence Minesweeping System is a catamaran hydrofoil which is towed behind the MH-53E Sea Dragon helicopter. It is used to detect mines that use magnetic sensors to target the metallic hulls of ships before detonating. The twin magnetic tails, consisting of open-electrode magnetic sweeps, are towed behind the sled, detonating mines to clear the water for safe shipping. Work will be performed in Panama City, Florida, and is expected to be completed by August 2019.

May 01/18: IOC delays Bloomberg reports that the Sikorsky CH-53K King Stallion helicopter program may be falling behind schedule, as Pentagon officials have found that a significant number of components require redesign and re-qualification. While a spokesperson from Sikorsky’s parent-company Lockheed Martin said that most of these items are already “fixed and proven or are in process,” initial operational capability—originally scheduled for December 2019—could be delayed by as much as eight months. According to a Pentagon review prepared in February, four helicopters currently in the flight test program were operating at 69 percent effectiveness as of late last year, “well below” the 75 percent to 90 percent benchmark needed. 200 King Stallions have been ordered by the US Marin Corps in a $31 billion heavy-lift program with Lockheed chasing exports to potential operators such as Germany.

April 20/18: German Heavy-Lift-Industrialization plan Sikorsky, Lockheed Martin’s helicopter subsidiary, revealed on Wednesday its industrialization plan for competing in the German Air Force “Schwerer Transporthubschrauber” (STH) Program, or effort to buy new heavy-lift helicopters. Offering its CH-53K King Stallion, Sikorsky has already teamed up with German defense giant Rheinmetall Group—who will take care of in-service support if Berlin chooses the King Stallion—and the Sikorsky CH-53K team plans to host German companies in an industry chalet during the ILA Berlin Airshow April 25-29, where it will showcase plans for the long-term sustainment of the CH-53K by German aerospace industry. Companies expected alongside Rheinmetall include MTU, ZF Luftfahrttechnik GmbH, Autoflug, HYDRO Systems KG, Rockwell Collins Germany, Jenoptik, Hensoldt, Liebherr, and Rohde & Schwarz. Germany is looking to replace its legacy fleet of CH-53G, some of which have been in service since the mid-1960s, with a new capability. Facing off against the CH-53K is Boeing’s CH-47F Chinook.

March 6/18: Potential Sales-Partnerships Sikorsky has selected German engine manufacturer MTU to be its engine maintenance partner as the US helicopter firm builds up local partners to help its bid to supply CH-53K heavy-lift helicopter to the German Air Force. The agreement tasks MTU with providing maintenance, repair and overhaul services for the helicopter’s GE Aviation T408-GE-400 engines should Berlin order the King Stallion as the replacement for its ageing fleet of CH-53G/GA/GS helicopters. At present, MTU already have an 18 percent share of the T408’s engine program, producing its power turbine, exhaust casing and output shaft. Also included on the team for Sikorsky’s German bid is Rheinmetall.

February 16/18: Initial Production Orders The Pentagon awarded Tuesday, February 13, a $126.5 million US Navy contract modification to Sikorsky for initial production of CH-53K King Stallion helicopters. Under the terms of the deal, the Lockheed Martin subsidiary will secure “long lead items in support of the low rate initial production of seven Lot III CH-53K aircraft.” Work will take place at Stratford, Connecticut, with work running until January 2019. The US Marine Corps is scheduled to receive 200 King Stallions, replacing the service’s older E variants for its heavy-lift mission. The first units are expected to become operational by 2019.

February 8/18: German Heavy Lift-Partnership Lockheed Martin subsidiary Sikorsky has signed a strategic teaming agreement with German defense giant Rheinmetall, to offer Sikorsky’s CH-53K King Stallion helicopter to Germany’s upcoming heavy-lift competition. A Lockheed Martin press release stated that further German teammates will be announced in the coming weeks and “will leverage and build upon the deep knowledge and expertise of the German defense industry.” The statement added that the King Stallion “provides the German Armed Forces with a proven heavy lift helicopter that can be entered into service seamlessly without need for upgrades for the next several decades.” Facing the Sikorsky-Rheinmetall team will be Boeing’s CH-47 Chinook, whose MG-47 variant is the only model thus far capable of Germany’s fleet-wide aerial refueling capability requirement.

November 21/17: Contracts-Spares General Electric Aviation (GEA) has been awarded a $143.4 million US Navy contract to provide 22 low-rate initial production Lot 1 and 2 T408-GE-400 turboshaft engines for the CH-53K King Stallion helicopter. In additional to the engines, the sale will also include associated engine and programmatic support, logistics support, peculiar support equipment, and spares. Work will take place in Lynn, Massachusetts, and is expected to be completed in July 2021.

November 17/17: Airshow Debut Lockheed Martin’s CH-53K Super Stallion will make its international debut at the Berlin Airshow next April, sources close to the program told Reuters. Built for the US Marine Corps by Lockheed subsidiary Sikorsky under the Heavy Lift Replacement (HLR) program, the heavy-lift helicopter is being touted as a possible solution to Germany’s CH-53G replacement program, which will see the King Stallion face off against the smaller Boeing CH-47F Chinook in a $4.7 billion competition for about 40 units. However, an official start to the program—along with a formal structure to the competition—is unlikely to be unveiled until Chancellor Angela Merkel’s conservatives manages to negotiate a ruling coalition with the pro-business Free Democrats and the Greens—horse-trading that could take until the end of the year. Israel is also reported to be interested in the King Stallion, adding a potential 20 units to Lockheed’s order book.

September 04/17: Lockheed Martin subsidiary Sikorsky has been awarded a Low Rate Initial Production (LRIP) Lot 1 contract to deliver two CH-53K King Stallion heavy-lift helicopters to the US Marine Corps (USMC). Valued at $304 million, the firm will deliver the models by 2021 in addition to spares and support, with work to be carried out in Stratford, Connecticut. The US Department of Defense’s Program of Record remains at 200 CH-53K aircraft, with the USMC intending to stand up eight active duty squadrons, one training squadron, and one reserve squadron to support operational requirements. Designed to lift three times as much weight as its predecessor, the CH-53E Super Stallion, its increased payload capacity can internally load 463L cargo pallets, High Mobility Multipurpose Wheeled Vehicles (HMMWV) or a European Fenneck armored personnel carrier while still leaving the troop seats installed.

July 11/17: With CH-53K King Stallion helicopters recently completing their first long-range flight test from West Palm Beach, Florida to NAS Patuxent River, Maryland, where it will continue flight testing, manufacturer Sikorsky has begun courting German industry in an effort to line up orders for the new heavy-lift helicopter from Berlin. The two day event, held in West Palm Beach, saw the delegates told that if the King Stallion is selected, German suppliers would be responsible for the majority of the work when it comes to platform sustainment. Germany is expected to issue a request for proposals for the replacement of its fleet of 81 CH-53GA/GS helicopters, originally delivered in the 1970s, in mid-2018, with deliveries to commence in 2023. Boeing is also likely to pitch its CH-47 Chinook as the “proven” helicopter.

May 24/17: Sikorsky has been awarded a $55 million contract modification to a previously awarded contract for the long-lead support of low-rate production of four Lot II CH-53K King Stallion helicopters. An upgrade of the Sea Stallion heavy-lift helicopter, work on the King Stallion contract will be conducted at the Sikorsky plant in Stratford, Conn and is expected to be completed by March 2022. The helicopter is capable carrying up of 27,000 pounds of external sling load. It can carry artillery pieces and Humvee utility vehicles and it’s cabin is capable of carrying 463 pallets for cargo transportation.

April 6/17: Lockheed Martin subsidiary Sikorsky will proceed with low-rate production of the CH-53K King Stallion since the helicopter has received a Milestone C status by a US Defense Acquisition Board review. A total of 200 CH-53Ks are to be acquired by the US Marine Corps. The first six aircraft are under contract and are expected to be delivered starting next year. Long-lead procurement of parts and materials for the first two low-rate initial production helicopters is underway. The King Stallion is capable of lifting three times as much as its predecessor, the CH-53E, and can carry as many as three external loads at the same time.

March 29/17: The US Department of Defense is expected to award Lockheed Martin a multi-billion contract to start production of 200 new heavy cargo helicopters for the US Marines Corp by the end of the week. Colonel Hank Vanderborght, head of the Pentagon’s CH-53K King Stallion program, stated that each unit will cost $87 million on average and $105 million including spare parts and certain service contracts. The total value of the program is $27 billion. Developed by Lockheed’s helicopter subsidy Sikorsky, the CH-53K can lift 36,000 pounds and would replace the CH-53E Super Stallion, which has operated as the backbone of field logistics for the USMC since the mid-1980s.

October 24/16: The CH-53K King Stallion helicopter has completed its initial operational testing. A two-week trial period, known as the OT-B1, took place at Sikorsky’s Development Flight Center in West Palm Beach, Florida. Requirements asked of the helicopter included multiple external lift scenarios of 27,000 lb. (12,200 kg), in-hover, and 12,000 lb. (5,422 kg) 110 nautical mile radius missions.

June 29/16: Sikorsky has achieved a key USMC requirement with the CH-53K King Stallion by successfully flying 100ft above the ground with a 12,250kg (27,000lb) payload. Due to replace the CH-53E Super Stallion, the new helicopter promises better range and triple the E model’s payload in hot weather conditions, as well as flight-by-wire flight controls designed to reduce pilot workload in degraded visual environments. While successful testing has the CH-53K currently on track, it hasn’t always been plain sailing with gearbox trouble delaying its first flight for a year.

May 18/16: Pricing and availability for the Sikorsky CH-53K King Stallion helicopters is being sought by Germany to meet its heavy vertical lift requirement. Other options include Boeing’s CH-47 Chinook, however the US Marine Corps is keen to take advantage of the better pricing that could be achieved by adding a sizable King Stallion order at the front-end of the production ramp. The latest K-model has twice the max gross take-off weight of the legacy CH-53G operated by the Luftwaffe at 40t (88,000lb) with external loads compared to 19t (42,000lb).

April 22/16: A USMC test has seen a Sikorsky CH-53K complete its first external load flight test, lifting a 12,000 pound external load in a hover. The April 12 test will see further loads tried with external payloads of 12,000 pounds flown first in hover, then incrementally increasing speeds up to 120 knots, followed by 20,000 and 27,000 pound external payloads. The system features an electrical load release capability from the cockpit and cabin, and a mechanical load release capability at each of the pendant locations. An auto-jettison system is incorporated to protect the aircraft in the event of a load attachment point failure.

March 17/16: The second prototype of the CH-53K helicopter made its maiden flight in January according to Lockheed company Sikorsky. In addition, the first aircraft into the test program has achieved flight envelope expansion to 120 knots for the USMC’s CH-53K King Stallion heavy lift helicopter program. The two are the most heavily instrumented of the Engineering Development Models (EDM) and will focus on structural flight loads and envelope expansion. Two more will join the flight line later this year and will focus on performance, propulsion, and avionics flight qualification.

January 5/16: The USMC seems to have given the seal of approval to the latest CH-53 after the first marine pilot to test the helicopter commended its abilities. Lt. Col. Jonathan Morel tested the CH-53K King Stallion which is set to become the largest and heaviest helicopter in the US military. Two hundred of the rotorcraft will be procured by the USMC in a deal worth $25.5 billion.

October 29/15: The Sikorsky CH-53K King Stallion helicopter has flown for the first time, eleven months behind schedule. The new helicopter is intended to replace the Marine Corps’ fleet of CH-53E Super Stallion heavy lift helicopters, with the new design boasting three times the lift capability of the older model. The first CH-53K, known as Engineering Development Model-1 (EMD-1) will be joined by an additional three aircraft to undergo 2,000 flight hours of testing.

July 31/14: Engines. General Electric in Lynn, A receives a $68.6 million firm-fixed-price contract modification for 16 GE38-1B engines, closure kits, tooling, and associated systems engineering and program management in support of the CH-53K helicopter program’s Operational Evaluation phase. This is on top of the July 17/13 contract for “time critical parts”, and the $84.3 million total represents the first engine buy beyond the 20 covered by the System Development & Demonstration contract. $22.5 million in FY 2013 – 2014 US Navy RDT&E budgets are committed immediately.

Note that each CH-53K is equipped with 3 engines. Work will be performed in Lynn, MA, and is expected to be complete in January 2017 (N00019-13-C-0132). See also GE, “U.S. Navy Awards GE38 Engine Production Contract”.

June 9/14: Leadership. PMA-261 Program Manager U.S. Marine Corps Col. Robert Pridgen turns over command to Col. Henry Vanderborght, a long-time CH-53E pilot, former John Glenn Test Pilot of the Year, and former Light/Attack Helicopters (PMA-276) platform team lead for UH-1Y production and the UH-1N’s sundown. Vanderbought wasn’t actually a full Colonel until he was promoted on the morning of the change-of-command ceremony.

Pridgen will become the program manager for the Presidential Helicopters Program (PMA-274) in July 2014. Sources: US NAVAIR, “Heavy-lift helicopters program welcomes new program manager”.

May 5/14: Naming. Sikorsky officially unveils their CH-53K flight test helicopter EDM-2, and the USMC officially names the type “King Stallion”.

One can see the natural extension from the CH53A/D Sea Stallion and CH-53E Super Stallion, but there comes a point where one can push the boundaries in unintended directions. Maybe they were thinking of the 1942 movie with Chief Thundercloud. In the modern era, people are more likely to think that somewhere, an adult entertainer wants his name back. Sources, Sikorsky, “Sikorsky Unveils CH-53K Helicopter; U.S. Marine Corps Reveals Aircraft Name” | South Florida Sun-Sentinel, “Sikorsky introduces new ‘King Stallion’ helicopter” | Stamford Advocate, “Sikorsky unveils its new King Stallion heavy lift helicopter”.

“King Stallion”

May 1/14: Testing. Sikorsky announces that full testing is finally moving ahead with the non-flying GTV, including powered “light-off” with all 7 main rotor blades and 4 tail rotor blades spinning, and powered by its three 7,500 horsepower class GE engines. This begins a rigorous 2-year test program of the rotor blades, transmission, engines, and all subsystems using the GTV. Sources: Sikorsky, “Sikorsky Begins Powered Ground Tests of CH-53K Helicopter with Rotor Blades”.

March 31/14: GAO Report. The US GAO tables its “Assessments of Selected Weapon Programs“. Which is actually a review for 2013, plus time to compile and publish. With respect to the CH-53K, their top concern is that the USMC is scheduled to begin ordering helicopters before testing is done. Beyond that concurrency worry:

Nearly 9 years later the program’s two critical technologies – the main rotor blade and main gearbox – are approaching maturity. The program expects these technologies to be demonstrated in a realistic environment by its planned February 2016 production decision, a delay in 6 months over last year’s schedule. Program officials reported that they conducted a three-blade whirl test that produced results that exceeded required outcomes. Flight testing is expected to begin in late 2014.

March 4-11/14: FY15 Budget. The US military slowly files its budget documents, detailing planned spending from FY 2014 – 2019. The current Navy plan will begin buying production CH-53Ks with an order for 2 in FY 2017, followed by 4 in FY 2018 and 7 in FY 2019. That means production has been pushed back by about a year, because:

“Late delivery of components into qualification, and subsequent qualification challenges, have delayed Ground Test Vehicle (GTV) delivery, Flight Readiness Reviews (FRR – GTV & 1st Flight), Engineering Development Models (EDM) delivery and CH-53K 1st Flight, and have moved Milestone C (MSC) and other associated events to 3Q 2016. Budgetary constraints delayed start of the Aircraft Procurement (APN) program by one year. As such, Advanced Acquisition Contracts (AAC) and LRIP awards have been adjusted accordingly. In order to procure aircraft that effectively demonstrate manufacturing processes are both mature and under control, two (2) additional RDT&E,N-funded System Demonstration Test Articles (SDTAs) in FY15 with delivery in 4Q 2018 and 1Q 2019 were added to the program.”

Sources: USN, PB15 Press Briefing [PDF] and detailed budget documents.

Oct 31/13: Rotors. Sikorsky has completed initial tests of the CH-53Ks new rotor blades, including fatigue tests and whirl-tower balance tests. Additional blade qualification testing will continue for several years, in order to validate aspects like aerodynamic stability, tip deflection, and rotational twist. The next steps involve installation and testing on the stationary CH-53K GTV.

There’s a lot to test, because the rotors are new technology. The 35 foot span, 7-bladed main rotor has blade of almost 3 foot chord width, with new airfoil designs, twist, and taper to handle the engines’ 71% power increase. The new blade tips are designed to improve hover performance, and a composite cuff attachment allows attachment of each blade to the elastomerically-articulated titanium rotor head, without tools or redundant fasteners. The rotor hub itself is almost 9 feet in diameter, and the blade radius will be 39.5 feet when assembled, with 12% more total surface area than the CH-35E.

The 4-blade tail rotors are also new, with 10 foot blades and 15% more surface area compared to the CH-53E. Sikorsky says that the CH-53K tail rotor produce as much thrust as the main rotor blades on Sikorsky’s 5.5 ton S-76 medium helicopter, which is used in the offshore oil industry. Source: Sikorsky via PR Newswire, “Sikorsky Completes Initial Tests of First Rotor Blades for CH-53K Helicopter”.

Oct 11/13: EVM penalty. Bloomberg News:

“Sikorsky was notified Sept. 6 of three deficiencies on a contract for the Navy’s CH-53K heavy-lift helicopter related to guidelines for the recording of direct costs and material accounting, Navy Commander William Urban, a Pentagon spokesman, said in an e-mailed statement. A corrective action plan is expected from the company by Oct. 21, he said.”

While Bloomberg doesn’t say so, the issue in question relates to a quantitative approach to project tracking called Earned Value Management. Until they’re satisfied, the Pentagon is withholding the maximum 5% on payments. Sikorsky responds that 2 of the 3 issues are already resolved, and they don’t expect this to affect the program. Sources: For Dummies.com, “Earned Value Management Terms and Formulas for Project Managers” | Bloomberg, “Pentagon Withholds Sikorsky Payments for Business System Flaws”.

Oct 1/13: Sub-contractors. Kratos Defense & Security announces that an $8.5 million contract from Sikorsky to design and develop CH-53K maintenance trainers. The full-fidelity Maintenance Training Device Suite (MTDS) is meant to provide a true-to-life environment for maintenance training; as well as remove-and-replace training for avionics systems, electrical systems, hydraulic systems and many other mechanical subsystems.

The Helicopter Emulation Maintenance Trainer (HEMT) uses a 3D virtual environment to support maintenance training scenarios: functional tests, fault isolation, troubleshooting, and remove and installation for 27 subsystems. Sources: Kratos Oct 1/13 release.

FY 2013

SAR shows program cost increases; Ground Test Vehicle delivered; Flight test helicopters ordered.

CH-53K GTV

CH-53K GTV
(click to view full)

Sept 27/13: Sensors etc. Raytheon in El Segundo, CA receives a $20 million firm-fixed-price delivery order for:

CH-53K, using FY 2013 USN RDT&E budget…

  • 5 AAQ-29 day/night surveillance turrets
  • 2 Memory Loader Verifier System cables
  • Software update, system integration, and test support

USAF HH-60 search & rescue helicopters, using FY 2011 procurement budget…

  • 25 AAQ-29 day/night surveillance turrets
  • 25 L2G multifunction control units and 35 L2G system control units
  • 1 technical data package
  • 1 repair of repairables analysis

All funds are committed immediately, and $16.2 million expires on Sept 30/13. Work will be performed in McKinney, TX (92%) and El Segundo, CA, (8%), and is expected to be complete in September 2015. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-10-G-0018).

Sept 23/13: IG OK. The Pentagon’s Inspector General submits a non-public report concerning the CH-53K program. Their public statement: the program has been managed appropriately, but it may not meet its February 2016 Milestone C decision date, or its revised costs.

The Acquisition Program Baseline was updated on April 24/13, to address cost growth and schedule delays. Contractor manufacturing delays and component testing failures, hence the risk of not being ready in time for the low-rate production decision, and not meeting even its revised costs. The Office of the Under Secretary of Defense for Acquisition, Technology, and Logistics is aware of these issues. Sources: OIG, “CH-53K Program Management Is Satisfactory, but Risks Remain (Project No. D2013-D000CD-0095.000)”.

July 17/13: Engines. General Electric Co. in Lynn, MA receives a $15.7 million cost-plus-fixed-fee contract to buy “time critical parts” for incorporation into the CH-53K’s T408-GE-400 gas turbine engine. All funds are committed immediately by the US Navy.

Work will be performed in Lynn, MA, and is expected to be complete in December 2016. This contract was not competitively procured pursuant to FAR 6.302-2-1(a)(1) by US Naval Air Systems Command in Patuxent River, MD (N00019-13-C-0132).

June 27/13: Sub-contractors. Boeing spinoff Spirit Aerosystems announces a $60 million sub-contract, as a result of the #435 million order for 4 System Demonstration Test Article helicopters (q.v. May 30/13). Spirit makes the base cockpit and cabin, essentially the body of the helicopter.

Spirit will begin work during 2013 at its Wichita, KS facility, with deliveries to Sikorsky’s CH-53K prototype assembly line in West Palm Beach, FL to begin in 2014. When the helicopters are finished, they’ll enter Operational Evaluation in 2017, to verify that their performance meets projections. The contract follows over $150 million in work on 7 structures, for the first 5 prototype test helicopters and the 2 ground test frames.

Spirit recently announced work with Spintech Ventures, of Xenia, OH on a set of trademarked products called Inflexion/ Smart Tooling. The technology uses re-formable, reusable mandrels that can change states through the layup and cure phases. That helps form complex, highly integrated composite structures into large and/or unusual shapes and configurations – like full integration of skins, stringers, and frames or ribs in one step. Spirit | Wichita Eagle | Spirit re: Inflexion.

May 31/13: Hostile IG Report. The Pentagon’s Inspector General issues a report under Audit Project No. D2012-D000CD-0037.000, telling the USMC that the CH-53K’s program increase to 200 helicopters isn’t justified. The Marines politely tell the IG to stick it where Chesty can’t find it.

The Inspector General’s statement that “the Marine Corps risks spending $22.2 billion in procurement and operating and support funding for 44 additional aircraft” is a blatant error – that’s the entire 2011 program cost for 200, plus R&D. Beyond that, they complain that the USMC:

  • did not follow the Joint Capabilities Integration and Development System Instruction and obtain Joint Requirements Oversight Council [DID: JROC] approval for the increase;
  • did not have requirement studies prepared to determine a procurement quantity in consideration of program affordability;
  • incorrectly relied on a 2008 memorandum from the Deputy Commandant for Aviation directing the increase of the procurement quantity to 200 aircraft, without support;
  • incorrectly used the 2010-2011 Force Structure Review’s war-gaming scenarios as justification for the quantity increase; and
  • did not justify or appropriately consider the impact of the Marine Corps personnel reductions effect on Heavy Lift quantity requirements.

In response, the USMC Deputy Commandant says the existing analyses do justify it, and JROC approved the 200. Then the Milestone Decision Authority approves the Marine Corps’ request to rebaseline the program with a 54% procurement cost increase over the 2005 baseline (a jump from Dec 2011 figures, if true) and formally push the Milestone C decision from December 2012 to February 2016 (later than the current August 2015). The IG wants additional comments re: the re-baselining. Which is fine, as far as it goes, but the whole process seems like an ad for the Lexington Institute’s Daniel Goure, who argues that the Pentagon’s procurement processes are an out of control overhead burden. It’s all about paper, rather than the soundness of the conclusion. And you can’t use what you learn in war games to change procurement decisions? What idiot thinks that’s a good idea? Pentagon IG Report.

May 30/13: Sikorsky Aircraft Corp. in Stratford, CT receives a $435.3 million cost-plus-incentive-fee contract modification, to buy 4 CH-53K System Demonstration Test Article helicopters. The April 5/06 System Development & Demonstration contract already included 4 test helicopters, and US NAVAIR and Sikorsky subsequently confirm that these 4 SDTA helicopters are a different set that the Marines will test during operational evaluation. The buy is structured as an additional line item under the 2006 contract, and initial funding will use $48.1 million in FY 2013 RDT&E budgets.

Sikorsky CH-53K Program VP Dr. Michael Torok says the SDTA helos will be based on the configuration of the 4th and final flight test aircraft from the 2006 contract, which is currently being assembled on the prototype production line. To date, Sikorsky has delivered 2 non-flying SDD CH-53Ks: the Ground Test Vehicle and the Static Test Article. That leaves the 4 flight test prototypes, 1 stationary Fatigue Test CH-53K, and now the 4 SDTA helicopters. First flight of a CH-53K prototype is now expected in “late 2014” instead of Spring 2014, and this contract requires 1st SDTA delivery by September 2016. Final delivery is scheduled by the time OpEval begins in March 2017, with incentives for early delivery.

Work will be performed in Stratford, CT (17%); West Palm Beach, FL (17%); Wichita, KS (15%); Salt Lake City, UT (10%); St. Louis, MO (4%); Bridgeport, WVA (3%); Windsor Locks, CT (3%); Ft. Walton Beach, FL (2%); Redmond, WA (2%); Forest, OH (2%); Jackson, MS (2%); Cudahy, WI (2%); Irvine, CA (2%); Kent, WA (1.2%); Bristol, United Kingdom (1%); Phoenix, AZ (1%); Chesterfield, MO (1%); Los Angeles, CA (1%); Rochester, United Kingdom (1%); Buckinhamshire, United Kingdom (1%); Longueil, Quebec, Canada (1%); Cedar Rapids, IA (0.8%); Twinsburg, OH (0.8%); St. Clair, PA (0.5%), and various other locations (8.7%) (N00019-06-C-0081). See also US NAVAIR | Sikorsky

4 flight test helos

May 24/12: SAR. The Pentagon finally releases its Dec 31/12 Selected Acquisitions Report [PDF].

“CH-53K Heavy Lift Replacement Helicopter – Program costs increased $1,897.6 million (+7.1%) from $26,626.8 million to $28,524.4 million, due primarily to changing the cost estimating methodology from analogy-based to supplier bottom-up (+$1,796.6 million), use of commercial indices for materiel escalation costs (+$948.9 million), revised escalation indices (+$539.4 million), an increase in the production line shutdown estimate (+$120.7 million), and an increase in support equipment, repair of repairables, and spares costs (+$64.9 million). These increases were partially offset by decreases in other support costs (-$664.0 million), initial spares requirements (-$589.0 million), and the application of new inflation indices (-$385.3 million).”

To put the estimating into English, the program had estimated costs based on similar programs, but now they’ve gone through the chosen suppliers and built an estimate using actual costs for components and materials, plus commercial figures for raw materials etc. The result adds almost $2.85 billion to the program, and other cost jumps bring the total increase to $3.47 billion. The downward revisions to spares and support, and to inflation, prevent costs from rising over 13%.

Are the changes reasonable? We won’t know until flight testing is well underway and time has revealed real inflation costs, but there’s reason to be skeptical. It could be a case of “paper cuts now, then cost increases once production is underway and jobs in Congressional districts are committed.” We’ll have to talk to the program to even begin to judge.

SAR: program cost increases – questionable cuts?

May 17/13: General Electric in Lynn, MA receives a $7.6 million firm-fixed-price delivery order to buy critical hard tooling required to support the manufacture of the CH-53K’s GE38-1B engines. The current order involves GE38s for the CH-53K System Demonstration Test Article (SDTA) helicopters, and they’re the engine’s inaugural platform.

Work will be performed in Lynn, MA (20%); Morristown, TN (20%); Groton, CT (20%); Hooksett, NH (10%); Fort Wayne, IN (10%); North Clarendon, VT (10%); and Albany, OR (10%); and is expected to be complete in November 2014. All funds are committed immediately, using FY 2013 RDT&E budgets (N00019-10-G-0007).

March 28/13: GAO Report. The US GAO tables its “Assessments of Selected Weapon Programs“. Which is actually a review for 2012, plus time to compile and publish. Overall, expected costs have risen (q.v. March 30/12 entry), though the added cost per helicopter is only 5.6% above the baseline. The “ground test vehicle” non-flying model has been delivered, but issues with a test stand are delaying progress.

GAO points out that the design is released, but not necessarily finished. The big break in the program remains the April 2011 shift from a cost-plus award fee to cost-plus incentive fee contract, tied to specific cost and schedule goals, and associated with a much-delayed schedule. The next big event will be the beginning of system-level prototype testing in 2013.

Dec 4/12: Testing. Sikorsky delivers the 1st CH-53K Ground Test Vehicle (GTV) prototype. It won’t fly, just help test the performance of the rotor blades, transmission, and engines. The 4 follow-on flight test helicopters aren’t expected to fly until 2014-2015. Sikorsky.

GTV delivered

FY 2012

GAO report says development will need more $; Last CH-53D retired.

CH-53E M113 Liftoff

CH-53E lifts M113 APC

May 6/12: Sikorsky Aircraft Corp. in Stratford, CT receives a $7.8 million cost-plus-award-fee contract modification to incorporate CH-53K live fire test and evaluation. This is exactly what it sounds like – the Navy will shoot lots of holes in test platforms, and assess damage resistance.

Work will be performed at Naval Air Warfare Center Weapons Division, China Lake, CA (80%), and Stratford, CT (20%). Work is expected to be complete in December 2018 (N00019-06-C-0081).

April 12/12: Sikorsky Aircraft Corp. in Stratford, CT receives a $25.7 million cost-plus-incentive-fee contract modification, to provide detailed maintenance plans in support of the CH-53K helicopter program. Work will be performed in Stratford, CT, and is expected to be complete in December 2015 (N00019-06-C-0081).

March 30/12: GAO report. The US GAO tables its “Assessments of Selected Weapon Programs” for 2012. With respect to the CH-53K:

“Program officials reported that in July 2011, the contract’s estimated cost was increased by $724 million to $3.4 billion. According to Defense Contract Management Agency officials, the estimated contract costs increased because of several factors including the need for additional flight test hours and spare parts, increased material costs, and design complexity. The contract was also changed from cost-plus award fee to cost-plus incentive fee for the remaining period of performance. The incentive fees are tied to specific cost and schedule goals… According to Marine Corps officials, a force structure review has been conducted to assess the required quantity of aircraft and that review determined that the requirement for 200 aircraft is still valid despite the proposed manpower reduction.”

Feb 28/12: Avionics. Northrop Grumman announces a $5.6 million Phase II contract from US NAVAIR to modify existing software for the CH-53K’s LN-251 embedded GPS/fiber-optic inertial navigation system (INS). Northrop Grumman’s Navigation Systems Division will provide updated software and engineering support for platform integration and flight tests, to both NAVAIR and Sikorsky Aircraft.

Feb 24/12: Sikorsky Aircraft Corp. in Stratford, CT receives a $15.5 million cost-plus-incentive-fee CH-53K contract modification. The program needs a condition-based maintenance plus software toolset (almost certainly ISS – vid. Oct 26/11), to integrate the helicopter’s onboard prognostics and the Navy’s fleet common operating environment maintenance computers. The contract includes installation, operation, and recurring data analysis.

Funds and work will be assigned if and as needed, and work will be performed in Lexington Park, MD (90%), and Stratford, CT (10%). The contract is expected to run until February 2018. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-06-C-0081).

Feb 10/12: USMC retires CH-53D. The USMC holds a “sundown ceremony” to retire its CH-53D Sea Stallion fleet, leaving only CH-53E Super Stallions. See also Aug 16/10 entry. US NAVAIR explains that the retirement isn’t immediate, but it is imminent:

“The Sea Stallion’s last mission is currently underway with Marine Heavy Helicopter Squadron 363 supporting Operation Enduring Freedom in Afghanistan. The helicopter will be flown from Marine Corps Air Station Kaneohe Bay to its final destination at the Pacific Aviation Museum, where it will be displayed.”

CH-53D retired

Dec 19/11: Sub-contractors. Northrop Grumman announces a follow-on contract from US NAVAIR in Patuxent River, MD to define system requirements for the integration of its LN-251 embedded global positioning system (GPS)/fiber-optic inertial navigation system (INS) on the new CH-53K.

The firm touts the LN-251 system as “the world’s smallest, lightest navigation-grade embedded GPS/INS unit in its class… [whose] modular, open architecture supports additional applications and evolving requirements.”

Oct 26/11: Recognition. The CH-53K Helicopter Systems Engineering Team wins a Department of Defense Systems Engineering Top 5 Programs Award, at the annual NDIA Systems Engineering Conference Award Luncheon in San Diego, CA. US NAVAIR.

Oct 26/11: ISS Patent. Sikorsky Aerospace Services’ Integrated Support System (ISS) aftermarket software suite has received a patent. ISS integrates onboard diagnostics (vid. Sept 26/08 HUMS entry) and usage data with ground-based troubleshooting and service information. This technology is part of Sikorsky’s efforts to move toward proactive diagnostics, and ISS platforms for the Sikorsky CH-53K and S70i are under development. Future plans include expansion to other aircraft types. Sikorsky.

Oct 11/11: Sub-contractors. Thermoplastic composites firm Fiberforge announces the addition of Njord A. Rota as its CH-53K Program Manager. They explain that the Lockheed Martin veteran will lead all management aspects of Fiberforge’s work for DRS Technologies Inc. Their work includes the design, development and production of the carbon fiber composite components within the CH-53K’s Internal Cargo Handling System. Helihub.

FY 2011

GE delivers 1st engine, sees GE38 civil and military market potential as $4+ billion; Sikorsky unveils virtual reality center, FAFO experimental assembly line.

August 2011: Re-baselined. The CH-53K program undergoes a major time shift. Delivery dates for engineering development models are moved, 1st flight is pushed back to 2014, and Initial Operational Capability is moved from 2015 to 2018 (later 2019). Source: GAO.

Contract rebaselined

GE38 by MTU

GE38 engine
(click to view full)

Aug 4/11: Engine. GE has delivered the 1st GE38 engine, for use on the Sikorsky CH-53K Ground Test Vehicle. After 2 years of testing, GE touts 57% more power and 18% lower specific fuel consumption than the CH-53E’s similarly-sized GE T64, while using 63% fewer parts.

In addition to the CH-53K SDD program’s 20 flight engines, the GE38 testing program includes 5 factory-test engines that will accumulate more than 5,000 engine test hours by 2013. GE is pushing ahead on its engine despite CH-53K delays, and expects it to have applications in the fixed wing and naval markets, alongside its helicopter potential. They see a total civil and military market potential of $4+ billion. GE.

June 21/11: Industrial. Sikorsky announces that they’ve begun assembly of the CH-53K Ground Test Vehicle (GTV), which is currently in position 4 on the line. It’s the 1st of 5 prototype CH-53Ks to be assembled at the Sikorsky Florida Assembly and Flight Operations (FAFO) facility in West Palm Beach, FL, which opened in March 2011.

Another 2 GTVs will be assembled at Sikorsky’s main manufacturing plant in Stratford, CT, making 3 ground test and 4 flight test helicopters. CH-53K ground testing is scheduled to begin in early 2012, and flight testing during FY 2014. To give one a sense of the CH-53K, its rotor hub and transmission alone weigh 15,000 pounds – about the empty weight of a UH-60 Black Hawk.

April 2011: Restructuring. The CH-53K program undergoes a major shift. The SDD contract is changed from a cost-plus award fee structure to cost-plus incentive fee contract, which is tied to specific cost and schedule goals. Source: GAO.

Contract restructured

March 22/11: Industrial. Sikorsky officially opens its new 60,000 square foot Florida Assembly and Flight Operations (FAFO) campus, establishing experimental assembly line operations for the new CH-53K heavy lift helicopter. The FAFO line introduces a set of new manufacturing technologies. It’s equipped with wireless data connections to all operator plasma data screens, uses digital operation sheets, and is outfitted with overhead power and air dropdowns, new aircraft work stands, and overhead cranes. Sikorsky, incl. video.

Feb 16/11: Sub-contractors. Donaldson provides an update regarding its Engine Air Particle Protection System, which is a critical piece of equipment in desert or dusty environments. They received the contract in September 2007:

“We built the first full-scale EAPPS in just three months following the CDR, [DID: which was August 2010]” said Sheila Peyraud, General Manager, Aerospace and Defense at Donaldson. “Developmental testing began in November 2010 to support testing of the helicopter’s GE38-1B engine in 2011. We are pleased that initial results in this phase of the program are exceeding expectations originally set during the conceptual design phase. Qualification testing will begin in May 2011.”

Jan 14/11: Industrial. Sikorsky unveils a state-of-the-art virtual reality center for the CH-53K heavy lift helicopter program, attempting to help identify production and maintenance issues before the initial build takes place by using a 3-dimensional digital environment.

Located within the engineering labs at Sikorsky’s main manufacturing facility in Stratford, CT, the virtual reality center uses sophisticated software, along with 12 cameras, a head-mounted display headset, gloves, and a gripping tool. All devices are linked to 3 computers, which comprise the “command center” for operating the system.

Nov 19/10: Sub-contractors. ITT Corporation (formerly EDO) announces that after nearly 3 years of advanced design, development, testing and manufacturing, they’ve delivered the first pair of CH-53K sponsons to Sikorsky. Each sponson is 25 feet long by 4 feet wide and 5 feet high, and fits on the helicopter’s side to house landing gear, fuel, and other mechanical and electrical assemblies.

ITT used composite materials instead of traditional sheet metal for the sponsons, and hopes they’ll provide benefits in weight, corrosion resistance, and in-flight stress tolerance. To make that work, ITT has to use advanced manufacturing technologies like electronic model control, laser-ply projection, 5-axis computer numerically controlled machining, automated trimming and drilling, and laser and ultrasonic inspection of all subassemblies. The CH-53K parts will be built at ITT’s Electronic Systems facility in Salt Lake City, UT.

FY 2010

Why was the CH-53K program pushed back 2 years?; SAR raises plans to 200; Critical Design Review passed; AAQ-29 surveillance turrets for CH-53K; No more “boneyard” CH-53D/Es left.

CH-53Ds in Hawaii
(click for video)

Sept 6/10: Sub-contractors. GKN Aerospace delivers the first major CH-53K structural assembly to Sikorsky – an aft transition fuselage section that measures approximately 20′ x 9′ x 9′, built of an advanced hybrid composite, aluminum and titanium structure covered with external composite skins.

GKN Aerospace was accorded full design authority and manufacturing responsibility for the CH-53K helicopter aft transition fuselage section, cargo ramp, and overhead door structural assemblies in 2007. Structural design is carried out by the GKN Aerospace Engineering Development Center in Nashville, TN, and manufacturing of over 1,000 separate components takes place at the Company’s plant in St. Louis, MO. GKN Aerospace is employing manufacturing technologies including automated fibre placement (AFP), automated trim and drill, and digital inspection. GKN Aerospace.

Aug 16/10: CH-35D plans. DoD Buzz looks at the shifting plans to replace the USMC’s 30 CH-53D Sea Stallions. The original plan was to replace them with MV-22s. At some point in 2007/08, the Marine Corps formally decided replace their aging CH-53Ds with CH-53Ks. But now USMC Lt. General Trautman is saying that he wants an east coast and a west coast MV-22 squadron to replace the CH-53Ds in Afghanistan, and “When I can do that, that’ll be the start of getting CH-53 Delta out of the way.”

Exactly what “out of the way” means is ambiguous. If it means out of service, DoD Buzz correctly notes that this raises questions about the USMC’s support for the CH-53K, and would seem to be better news for the MV-22. If it means “shifted back to Hawaii while MV-22s serve in Afghanistan,” that would be something else. The exact meaning isn’t 100% clear in the article.

Aug 3/10: CDR. Sikorsky announces a successful Critical Design Review for its CH-53K, following a week-long meeting in late July that included representatives from the military, Sikorsky, and 21 industrial partners. At the review, the CH-53K team had to demonstrate that their design meets NAVAIR’s system requirements. System-level performance projections indicate that all 7 Key Performance Parameters (KPPs) will be achieved with adequate risk mitigation margin built-in. Over 93% of the design has been released for manufacturing, and the final design definition concludes, the next step involves initial prototypes and testing.

The overall program CDR follows previous efforts including a System Requirements Review (SRR), System Functional Review (SFR), System Preliminary Design Review (PDR), 77 supplier-level CDRs, 64 supplier and internal software reviews, and 16 sub-system CDRs. Sikorsky VP and CH-53K Chief Engineer Mike Torok offers an update of other preparations:

“Parts are being made throughout the supply base and at our new Precision Component Technology Center; test facilities are being fabricated and prepped for installation in our recently opened ground test facility; the integrated simulation facility is marching toward a late 2010 opening, already having received the first increment of software for the aircraft; and the final assembly facility in West Palm Beach is being prepared to start building the ground and flight vehicles early next year. It’s time now to prove out our design and show that this helicopter system will indeed meet the war fighting requirements of the USMC…”

CDR

June 28/10: Sub-contractors. Raytheon Co. in El Segundo, CA received a $26.5 million firm-fixed-price delivery order for 50 forward looking infrared devices that will be fitted to CH-53E (42) and CH-53K (8) helicopters. Discussions with corporate representatives confirm that these will be AN/AAQ-29 turrets, using a 480 x 640 element, 3-5 micron wavelength indium antimonite infrared detector, and a 2 field of view telescope on a 12-inch diameter turret.

This is a follow-on to a previous order. Work under this basic ordering agreement will be performed in El Segundo, CA, and is expected to be complete in June 2012. $530,000 will expire at the end of the current fiscal year, on Sept 30/10 (N00019-10-G-0018).

June 4/10: No more CH-53D/Es. US NAVAIR announces that it has delivered the last available CH-53s from storage at AMARG in Tucson, AZ. The last H-53E to come out of desert retirement was delivered to Marine Helicopter Training Squadron 302 on May 7/10, while the last CH-53D was delivered April 16/10.

Since the start of the program in August 2005, FRC East H-53 artisans have inducted and completed 10 of the heavy-lift helicopters. The team delivered 8 CH-53Es and 2 CH-53Ds, some of which had been idle for as many as 11 years, ahead of schedule and under budget. Each helicopter still took about 25,000 total work hours for all testing, modifications, and maintenance. Sikorsky ended CH-53 production in 1999, so AMARG was the last remaining source of airframes.

Boneyard out of CH-53s

May 10/10: Engine. Flight International reports that even though the CH-53E is delayed, GE remains committed to delivering the 7,500 shp class GE38-1 engine on schedule. The firm sees re-engining opportunities and related sales beyond the CH-53K, so they’ve begun delivering GE38s for ground tests years before airframes become available for flight test.

As of Feb 15/10, GE had recorded 176 engine starts and 177 operating hours, with sustained power of 7,760 shp and peak power of 8,300 shp. April 2010 saw delivery of a 2nd engine for ground tests.

The article is less positive about the CH-53K’s odds of winning the German/French heavy-lift helicopter program. Apparently, Germany wants a helicopter that will fit key vehicles internally, not underslung. Ultimately, the question will be whether Germany can afford to develop what it wants, can find it elsewhere, or is forced to remove some requirements.

April 29/10: Why the delay? DefenseTech reports that the USMC has pushed back the initial flight date of the CH-53K by 2 years to FY 2013, and Initial Operational Capability by 3 years to FY 2018, “with little concrete justification beyond an ‘overly aggressive initial program schedule’ “, and while stressing that the program has not run into technical problems. Craig Hooper writes:

“The CH-53K was an unsung showpiece for those preaching the virtues of incremental development, and, as a result, appetite for the platform has grown by about 30 percent, with the program of record expected to increase from 156 aircraft to 200. But, in the process, the CH-53K has become something of a MV-22-killer. Is this the problem?… In late 2009, the Marine Corps decided to go with the CH-53Ks to replace their 40-year old CH-53D fleet (MV-22 Ospreys were originally slated to replace the CH-53D). At about the same time, Israel decided to forego the Osprey for the CH-53K, killing the Osprey’s best hope of snaring an international buyer. And with the Osprey 65% availability and the MV-22s high operating costs of about $11,000 dollars an hour… worse, studies from the Pentagon demonstrated that a CH-53K-equipped big-deck amphib provided a lot more logistical support for embarked Marines than the MV-22… Slowing CH-53K development will… prevent real-data comparisons between platforms… [until] a second multi-year MV-22 contract gets signed in FY 2013. Even worse, slowing the CH-53K schedule raised the program price by at least $1.1 billion dollars, raising the per-unit price… Why slow a program that stands to be a high-demand showpiece with potential markets in Israel, Germany, France, Turkey, Singapore and Taiwan?”

Asked for a response, US MARCORSYSCOM said that US NAVAIR was the only agency that could respond; NAVAIR did not respond to DID’s simultaneous inquiry.

April 1/10: SAR – Program grows. The Pentagon releases its April 2010 Selected Acquisitions Report, covering major program changes up to December 2009. The CH-53K is included, because the Marines want more of them – but there’s a self-imposed catch:

“CH-53K – Program costs increased $6,817.8 million (+36.4%) from $18,708.3 million to $25,526.1 million, due primarily to a quantity increase of 44 aircraft from 156 to 200 aircraft (+$3,108.9 million), and increases in other support costs (+$749.7 million) and initial spares (+$456.2 million) associated with the quantity increase. Costs also increased due to a three-year delay in the procurement profile shifting initial purchases from fiscal 2013 to fiscal 2016 (+$1,148.4 million), schedule growth attributable to funding constraints (+$669.6 million), and an increase in the cost estimate for the development contract (+$611.2 million).”

Feb 22/10: Sub-contractors. Cobham announces [PDF] a sub-contract from Sikorsky to manufacture all leading and trailing edge details and precisely locate and bond the details onto the CH-53K’s main rotor blade spar.

The work will be done by its Antenna Systems unit, which has consolidated all composites-related operations within the company. Depending on how many CH-53K helicopters are eventually built by Sikorsky for the US Marine Corps, the contract could be worth up to $25 million.

Jan 22/10: Industrial. Sikorsky formally opens its new $20 million Precision Components Technology Center, as part of United Technologies Corp.’s $130 million investment the CH-53K program.

The center currently employs 8 people, and was designed to allow the development of new product lines with “zero setup time” and quick changeover from one component to another. The center will produce major dynamic components of the CH-53K helicopter such as rotating and stationary swashplates, main and tail rotor hubs, and main rotor sleeves. The equipment in the center has the capability to produce any precision rotor and drive system dynamic component, including earlier-model configurations, and forgings machined there can be up to double the size of previous on-site limits. Sikorsky release.

Jan 7/10: IDR. Sikorsky announces the wrap-up of its Integration Design Review for the CH-53K, in preparation for the Critical Design Review coming in 2010. The event included industrial team members , and personnel from US NAVAIR and the Office of the Secretary of Defense. Risk reduction initiatives on the critical split torque main gear box and the advanced main rotor blade are done, and 2010 will also hold a Technology Readiness Assessment. Initial Operational Capability is currently slated for early 2016.

Established features of the CH-53K helicopter currently include a joint-interoperable glass (digital screens) cockpit; fly-by-wire flight controls; 4th generation rotor blades with anhedral tips; a low-maintenance elastomeric rotor head; upgraded engines; a locking cargo rail system; external cargo handling improvements; survivability enhancements; and design for reduced operation and support costs. Sikorsky release.

FY 2009

CH-53s flying at 3x planned usage; 1st GE38 engine test; VELD removed from the design; Sub-contractors picked.

CH-53E Cobra Gold 2002

CH-53E, Cobra Gold 2002
(click to view full)

July 28/09: Engine. The GE38 team holds a ceremony at General Electric in Lynn, MA, celebrating the completion of the first full GE38 engine test. This first engine test, which began June 24/09, focused on basic engine checkout and risk reduction. All engine test parameters were within predicted values.

SDD phase testing will include 5 ground-test engines that will accumulate more than 5,000 engine test hours, plus production of 20 flight-test engines for the CH-53K development helicopters (each helicopter carries 3 engines). NAVAIR release.

May 7/09: Sub-contractors. Curtiss-Wright Corporation announces a contract from Sikorsky to develop and supply data concentrator units for the CH-53K. Curtiss-Wright’s system consists of 2 data concentrator units (DCUs) that will receive and provide various avionic and air vehicle discrete, digital and analog inputs for monitoring, processing data and controlling various CH-53K subsystem components.

Curtiss-Wright’s Motion Control segment will develop and manufacture the DCU systems at its newly-opened City of Industry, CA, facility. The initial contract runs through 2011 with the production phase starting in 2013. The contract has a total potential value of $22 million when development and all aircraft production options and phases are completed.

April 21/09: Sub-contractors. Curtiss-Wright Controls Inc., announces a contract from United Technologies subsidiary Claverham Ltd. (a Hamilton Sundstrand Flight Systems business unit) to provide multi-channel linear variable displacement transducers (LVDTs) for the fly-by-wire (FBW) systems controlling the main rotor and tail rotor on the Sikorsky UH-60M Upgrade and CH-53K helicopters.

The LVDTs are special pressure sealed linear displacement transducers that are embedded in Claverham’s Primary Flight Control Actuators. The transducers provide electrical signals that are proportional to the position of the hydraulic actuator rod, and the actuators change pitch angles on the main and tail rotors in response to the pilot’s commands.

These two programs have a potential contract value in excess of $20 million over a 15-year period, with shipments expected to begin in 2009. The company will supply these products from its Christchurch, UK operation.

March 30/09: GAO. The US GAO audit office delivers its 7th annual “Defense Acquisitions: Assessments of Selected Weapon Programs report, which looks at 47 programs including the CH-53K HLR. The CH-53K stands out, as one of the few programs to show lower R&D projections (from $4.23 billion to $4.17 billion) and estimated delivery time (2 months early) since its 2005 baseline. The truth is, the Marines have little choice. The time crunch has already begun:

“According to program officials, all available decommissioned CH-53E helicopters have been reclaimed… Currently deployed CH-53E aircraft are flying at three times the planned utilization rate… The program intends to manufacture up to 29 of the 156 total [CH-53K] helicopters (19 percent) during low-rate initial production at the same time that it is conducting initial operational testing. While concurrent testing and production may help to field the systems sooner, it could also result in greater retrofit cost…”

That’s likely, since a number of requirements and systems have been shelved, in order to deliver the helicopter on time:

“Both of the CH-53K’s current critical technologies, the main rotor blade and the main gearbox, are immature and are expected to be fully mature following the low-rate initial production decision in 2013. The program replaced a third technology, the viscoelastic lag damper, with a modified version of an existing [linear hydraulic damper] technology. During preparations for the preliminary design review, it was discovered that maturing system engineering tasks would potentially require additional cost and time. As a result, the program eliminated noncritical requirements to contain costs and delayed the preliminary and critical design reviews and low-rate initial production decision.”

Feb 8/09: Sub-contractors. BAE Systems announces contracts from Sikorsky Aircraft for development and initial deliveries of CH-53K Cockpit Seats and Cabin Armor Systems, and for integration of the CH-53K’s fly-by-wire flight controls. BAE Systems efforts will include design, development, testing, qualification, and delivery of initial systems to support the flight test and ground test aircraft. Follow-on contracts would be placed for production orders and spares.

The seats will be based on BAE Security & Survivability Systems S7000 armored, crashworthy seats, and first deliveries of both seats and cabin armor are scheduled for 2010. The total value of the programs is estimated at approximately $90 million through 2022, if 156 CH-53K aircraft are built.

FY 2008

PDR successful; Sub-contractors picked.

CH-53E lifts UH-60

Iraq: CH-53E lifts UH-60
(click to view full)

September 2008: PDR. The CH-53K program conducts a successful Preliminary Design Review. Source.

PDR

Sept 26/08: Sub-contractors – HUMS. Goodrich announces that it has been picked to supply its IVHMS Health Usage and Monitoring Systems (HUMS) for the CH-53K. HUMS are embedded sensors within the aircraft’s key components, like engines. They monitor these systems, and can often tell if things are beginning to wrong inside before something actually breaks.

Avoiding breakdowns, and helping to pinpoint problems faster if something does break, saves money. Further savings can be had by using HUMS in conjunction with advanced maintenance and fleet management software. Once a baseline of good data is available, it becomes possible to switch from “do it just in case” maintenance and overhaul checklists, to “condition-based maintenance” that’s performed only when necessary, based on a combination of HUMS readings and predictive software.

Goodrich has carved out a strong market position in this area, supplying HUMS systems of varying complexity for a number of US military helicopters. IVHMS will supposedly build on earlier IMDS systems implanted in the CH-53E, but will be broader in nature, monitoring “the CH-53K helicopter’s entire mechanical drive train from the engines to the rotor system, and hundreds of aircraft systems.”

Sept 2/08: Sub-contractors. Breeze-Eastern Corporation announces that Sikorsky has picked them to provide the CH-53K’s Internal Cargo Winch System. The initial contract requires the delivery of 5 units for the System Design and Development phase.

Breeze-Eastern has worked with Sikorsky in this area to supply the S-92, and to retrofit USMC CH-53Ds. Bloomberg.

May 30/08: Camber Corp. in Huntsville, AL received an $8.6 million cost-plus-fixed-fee contract for program management, acquisition management, and engineering and technical services in support of the CH-53D, CH-53E, MH-53E, and CH-53K.

Work will be performed in Patuxent River, MD and is expected to be complete in November 2008. This contract was not competitively procured by the Naval Air Warfare Center Aircraft Division, Patuxent River, MD (N000421-08-C-0044).

Feb 18/08: Sub-contractors. Northrop Grumman Corporation announces that U.S. Naval Aviation Systems Command has picked their APR-39BvX radar warning receiver (RWR) integration program for the Navy’s CH-53K helicopter fleet. The APR-39 BvX upgrade, scheduled for completion and flight testing in late 2009 or early 2010, builds on the recently completed AvX program and includes new, faster processors and “massive” memory expansion.

Under the terms of the $17 million phase Phase 2 contract, Northrop Grumman will incorporate all electronic warfare (EW) integration capabilities of the APR-39Av2 and APR-39Bv2 versions, which are variants of the same system tailored to the kind of aircraft computer and cockpit interfaces in Navy/USMC aircraft. The APR-39BvX program will create one interoperable version for the forthcoming CH-53K fleet. This phase 2 program will include electronic warfare controller and integration interfaces to multiple missile and laser warning sensors, and also tie the APR-39 into Northrop Grumman’s Directional Infrared Countermeasures (DIRCM) systems onboard each of the helicopters. The intended result is a system providing warning and protection against electro-optical, infrared, and radar guided missiles, and electronic warfare threats. NGC release.

Nov 6/07: Sub-contractors. Sikorsky has selected fellow United Technologies Corporation subsidiary Eaton Corporation to design, develop and supply the CH-53K’s integrated fuel system. This is in addition to the contract for the helicopter’s hydraulic power generation system and fluid conveyance package awarded to Eaton in July 2007.

During the development phase of the program, which runs through 2014, Eaton will provide the integrated fuel system support hardware for 5 helicopter shipsets in addition to a number of system development test sets. “Based on expected production of more than 156 helicopters for the U.S. Marine Corps, the contract value is approximately $96 million and, when combined with anticipated foreign military sales, is expected to exceed $160 million over the approximate 12-year life of the program.” Eaton release.

FY 2007

Sub-contractors picked; Sikorsky opens CH-53K development center.

CH-53s refueling with 2 HMMWVs underslung

CH-53E Super Stallions:
2 HMMWVs, to shore
(click to view full)

Sept 25/07: Sub-contractors. Donaldson Company announces that Sikorsky has picked them to provide the CH-53K’s engine air particle protection system (EAPPS), which helps keep blown sand and other contaminants from gumming up the helicopter’s engines.

Sept 17/07: Sub-contractors. Fellow United Technologies’ subsidiary Hamilton Sundstrand announces that they’ve been selected to supply integrated secondary power systems for the CH-53K, consisting of the environmental control system, auxiliary power unit and main engine start system. The environmental control system (flight deck and avionics air conditioning, cabin ventilation and heating, engine bleed system, and supply air for the onboard inert gas generation system) and main engine start system will be built at Hamilton Sundstrand’s Windsor Locks, CT facility. The Auxiliary Power Unit will be built at the company’s San Diego, CA facility.

The contract includes design, development and production work; design and development will begin immediately with first hardware deliveries scheduled for 2009. Hamilton Sundstrand says that this agreement has a potential value of more than $400 million. The firm already holds contracts to supply the CH-53K’s fly-by-wire flight control computers, and primary main and tail rotor actuators. Hamilton Sundstrand release.

Sept 4/07: Sub-contractors. Sikorsky Aircraft Corporation has selected Goodrich Corporation to act as integrator for the CH-53K’s input and tail drive shaft system, as well as supplying the electrical power generation and distribution system (q.v. June 17/07).

July 12/07: Sub-contractors. Sikorsky Selects fellow UTC subsidiary Eaton to supply the CH-53K’s Hydraulic Power Generation System and Fluid Conveyance Package. During the development phase of the program, which runs through 2014, Eaton will provide support hardware for 10 aircraft shipsets. Based on expected production of more than 156 aircraft for the U.S. Marine Corps, as well as anticipated foreign military sales, the potential value of the contract over the life of the program is expected to exceed $200 million. Eaton release.

June 20/07: European HTL. France & Germany confirm their heavy-lift helicopter program, known as HTL in France and FHT in Germany. A full set of specifications have not been created yet, and the countries involved are still trying to decide whether to pay the price of a full R&D program to get exactly what they want, or base their helicopter on an existing design. Possible contenders include the CH-53K, Boeing’s CH-47F, and Rosvertol’s super-giant Mi-26T helicopter.

June 18/07: Sub-contractors. Canadian aerospace manufacturer Heroux-Devtek Inc.’s Landing Gear Division received a contract from Sikorsky to design, develop, fabricate, assemble, test and deliver the CH-53K’s landing gears and tail bumper during the SDD phase, which includes the production of landing gears and tail bumper assemblies for 8 systems. Total revenue for the SDD and the Production Phase, which will be awarded in a separate contract, is expected to exceed C$ 95 million (about $89 million). Rotor News.

June 17/07: Sub-contractors. Sikorsky Aircraft Corporation has selected Fortune 500 firm Goodrich Corporation to supply the electrical power generation and distribution system for the CH-53K program. Goodrich’s Pitstone Green, UK and Twinsburg, OH facilities will be involved in the development and delivery of a complete electrical power system for the aircraft, consisting of generators and controls; primary power distribution; AC/DC converters; battery; and external power controls.

Goodrich currently supplies power generation for the Sikorsky S-92/H-92 Superhawk, and has recently been selected to supply the DC power generation for the Sikorsky’s upgraded S-76D civil helicopter. Rotor News | Goodrich press kit release incl. pictures

May 9/07: Sub-contractors. Sikorsky Aircraft announces its selection of 4 subcontractors to design and fabricate the CH-53K’s major fuselage sections, “following an extensive solicitation and evaluation of multiple bids over a 12-month competition”: They include Aurora Flight Sciences in Manassas, VA; Bridgeport, WVA; and Columbus, MS; R&D in Cambridge, MA (main rotor pylon). EDO Corp. composites in Salt Lake City, UT; select resin transfer molding parts from Walpole, MA; and final assembly in North Amityville, NY (tail rotor pylon & side sponsons). GKN Aerospace in Nashville, TN & St. Louis, MO (aft transition). Spirit AeroSystems in Wichita, KS (cockpit and cabin).

Design will be conducted in a collaborative environment between supplier sites and Sikorsky’s Heavy Lift Development Center using model management systems linked to Sikorsky IT and data systems. Composite and titanium materials are being employed extensively to provide superior fatigue and corrosion durability at minimum weight, and state-of-the-art manufacturing processes such as co-curing, automated part fabrication, super high speed machining, and determinant assembly are being pressed into service to keep costs down. Sikorsky release.

Assemblies will initially be built for 7 test and certification aircraft (4 Engineering Development Models, 1 Ground Test Vehicle, 1 Static Test Article and 1 Fatigue Test Article.) The CH-53K SDD program schedule runs through the end of September 2015.

ADDENDA: GKN Aerospace’s release says that they’re contracted to deliver their 7 development ship sets to Sikorsky between 2009 – 2012, and estimates that this deal could be worth up to $70 million to them. Aurora Flight Sciences’ release clarifies that the Main Rotor Pylon (MRP) is one of 6 major fuselage sections; it is mostly made of composite materials, and houses the CH-53K’s Main Rotor Head, the No. 2 engine and other aircraft subsystems. EDO Release [PDF]

Feb 12/07: Manufacturing. Sikorsky Opens the CH-53K Development Center. The CH-53K program’s new Heavy Lift Development Center is a 106,000-square-foot office building in Stratford, CT, about 5 miles from Sikorsky’s main facility. It houses the CH-53K Program and Engineering staff, co-locating 500 team members consisting of Sikorsky, Naval Air Systems Command, Defense Contracting Management Agency personnel and subcontractors. These members work in Integrated Product Teams to design, develop, test and manufacture major systems and subsystems within the CH-53K.

Dec 22/06: Engine picked. Sikorsky Aircraft has selected General Electric Aviation to provide the new CH-53K heavy lift helicopter’s main engines. The GE38-1B engine planned for the CH-53K is a derivative of the CFE738 commercial turbofan engine used in the Falcon 200 business jet; the CFE738 was in turn derived from the T407 turboprop intended to power the US Navy’s updated P-7 Orion (that program was canceled and a competition restarted that left the 737-derived P-8A MMA as the winner). See also GE’s Feb 7/07 release.

According to this Flight International article, GE’s engine beat out Pratt & Whitney’s PW150 and a derivative of Rolls Royce’s AE1107 that powers the V-22 Osprey.

Oct 30/06: Rotor. Sikorsky Aircraft has submitted test results for its 4th Generation(TM) rotor blade, which builds on the work done for the Growth Rotor Blade(TM) (GRB) currently used on their new UH-60M and S/H-92 helicopters, using anhedral tips. The CH-53K model wind tunnel testing performed late in the summer of 2006 has reportedly shown a significant improvement in forward flight efficiency over the GRB. Earlier in the year, similar model rotor hover testing indicated large gains in hover efficiency. Read Sikorsky’s release.

FY 2004 – 2006

Program OK and $3 billion development contract; European HTL opportunity?

CH-53D and swimmer

CH-53D at work
(click to view full)

July 19/06: European HTL. Jane’s reports that EADS Eurocopter is seeking partners for a “super lift” helicopter to be fielded around 2020 with the French & German militaries, and confirms that talks have been held with Sikorsky regarding a modified CH-53K with European avionics and a larger cabin.

The Germans apparently want to replace their CH-53Gs (actually modified CH-53Ds) around 2020, and will look for upgrade programs to bridge the gap. The French currently lack heavy-lift helicopters in the CH-53 or CH-47 class, though the supergiant Russian Mi-26 was evaluated recently. Eurocopter and Sikorsky recently partnered on the successful $3 billion LUH program, but the firm has said it is keeping all its options open and is making no commitments.

UPDATE: Germany is updating their CH-53Gs, and the 2 countries are also going ahead with the heavy lift helicopter program. The CH-53K is still a competitor. Where does it stand? Read “The European Heavy Lift Helicopter Program?

April 5/06: SDD contract. Sikorsky Aircraft Corp. in Stratford, CT receives a $3.04 billion modification to a previously awarded cost-plus-award-fee contract (N00019-06-C-0081) for the System Development and Demonstration (SDD) of the CH-53K aircraft, to include 4 SDD aircraft, 1 ground test vehicle, and associated program management and test support.

Work will be performed in Stratford, CT and is expected to be complete in December 2015. See also NAVAIR release.

SDD contract

Dec 22/05: Green light. A formal decision by the Honorable Kenneth R. Krieg, US Undersecretary of Defense for Acquisition, Technology and Logistics, gives the estimated $4.4 billion HLR program the green light to proceed to the System Definition and Development (SDD) phase.

CH-53E

CH-53E Super Stallion
(click to view full)

August 25/05: Sikorsky Aircraft Corp. in Stratford, CT received a $43.3 million cost-plus-fixed-fee delivery order against a previous basic ordering agreement to perform requirements definition and engineering studies in support of the Marine Corps’ Heavy Lift Replacement (HLR) Program. Work on the requirements definition and engineering studies will be performed in Stratford, CT and is expected to be complete in April 2006.

Jan 6/05: Sikorsky Aircraft Corp. in Stratford, CT received an $8.4 million cost-plus-fixed-fee contract for preliminary design work in support of HLR, as part of the initial system development and demonstration of the Marine Corps’ CH-53X Heavy Lift Replacement (HLR) program. Work on the preliminary design contract (N00019-06-C-0081) will be performed in Stratford, CT and is expected to be complete in January 2008 (N00019-03-G-0003).

Dec 23/04: A $34 million time and materials delivery order, issued against basic ordering agreement N00019-03-G-0003, to perform requirements definition and engineering studies in support of the Marine Corps’ Heavy Lift Replacement Program. Work was performed in Stratford, CT, and was expected to be complete in May 2005.

This contract number is not exclusive to the CH-53K. Other awards under this particular contract covered the Presidential Helicopter program (Sikorsky lost) and other helicopter engineering.

Appendix A: Flying Between Scylla and Charbydis: Navigating the Political Shoals

Bell-Boeing QTR

JHL: QTR Concept
(click to view full)

DID’s coverage of the HLR program has also included a report about HLR’s potential merger with the US Army’s futuristic JHL program. The Joint Heavy Lifter (JHL) is imagined as an aircraft with cargo capacity that approaches a C-130 Hercules transport (about 20 tons), but with the ability to take off and land like a helicopter. No current US military helicopter platform even comes close. JHL’s competitors are deploying some radical and different technologies in their attempt to achieve these goals – from quad tilt-rotors to coaxial skycranes and even compound helicopters.

Marine Corps acquisition officials also weighed the option of participating in JHL. While Congress could always step in to force the issue – and may still do so – the Marine Corps note that this would be deeply unwise for a number of reasons:

“The Army’s proposed heavy lift requirement to transport the Future Combat System greatly exceeds our requirement,” said program manager, Col. Paul Croisetiere. “The actual aircraft hasn’t been designed yet, but initial analysis suggests the joint heavy lifter will be too large to operate from current and programmed amphibious shipping. We may have a use for it, but in more of a logistical role as a possible KC-130J [air tanker] replacement – we still need the CH-53K for tactical heavy lift.”

Joint Heavy Lifters may not be available any sooner than 2025, according to Croisetiere, which is more than 10 years after the Marine Corps will be forced to start retiring its current CH-53E fleet. Even if the Marines could use it, Croisetiere pointed out that as currently envisioned, JHL will be too big to operate from the Marines’ amphibious ships.

V-22 Osprey Approach Phases

V-22 Osprey

This is a logical argument. However this rationale might sell better if the USMC hadn’t spent the last decade describing tilt-rotor technology as the necessary wave of the future that would make helicopters obsolete, in its quest to sell the $100 million per plane V-22 Osprey.

When budgets are also being squeezed hard by multiple cost overruns on a wide swath of programs, programs that appear to be similar to each other will become big targets for Congressional cuts and pressure to merge. The US Marines have been the leading service advocates of tilt-rotor technology as a transformational necessity. Having invested so much of their prestige and credibility in the V-22, some people on Capitol Hill seem inclined to view the Marines’ rejection of a program that includes similar Quad Tilt Rotor and OSTR (Optimum Speed Tilt-Rotor) options as inconsistent, and hence mere territoriality. If this view spreads, it will not bode well for the HLR Program’s political survival.

It certainly wouldn’t be the first time in US military procurement history that the promise of the shiny new thing has found itself in the way of fulfilling military necessities with cheaper, proven options.

MH-53J Pave Low IV Top

MH-53J Pave Low IV
(click to view alt.)

The natural response to such pressures would be twofold. One track would emphasize the comparatively speculative nature of the JHL Program’s technologies and their uncertain development timelines. The other track would tout the value of cheaper builds of proven helicopters, in order to meet immediate needs and an uncompromising timeline for fleet airframe life. This is exactly what Col. Paul Croisetiere has done.

Making that argument, however, flies in the face of almost everything the USMC said when some in Congress pushed for immediately available conventional helicopter options to replace the Marines’ extremely aged Vietnam-era CH-46 Sea Knights. Options that would also have cost about half the price per aircraft. If the CH-46s could be patched together via life extension programs and extensive maintenance while the V-22s sorted out their difficulties and eventually reached production many years late, why not the CH-53Es? Especially if pursuing a similar tilt-rotor technology like the JHL’s QTR would reduce the V-22’s per-aircraft costs while increasing overall interoperability, and therefore easing long-term maintenance and logistics costs as well?

These arguments may or may not be considered valid. Nevertheless, they should absolutely be expected as the Global War on Terror, unexpected future contingencies, and a looming demographic shift put increasing pressure on US defense budgets. The US Marine Corps has certainly prepared the ground well.

The HLR program may have an eventful political journey ahead of it.

Appendix B: Interesting Ideas: The CH-53X Skycrane Concept

CH-53X Skycrane Concept

CH-53X Skycrane Concept
(click for details)

As a point of interest, this is one of the more innovative suggestions we’ve seen re: the next-generation CH-53X. It proposes turning the CH-53 into a “Skycrane” variant, and using it in conjunction with the trend toward “battle box” containerized forces, plus underslung light armor & vehicles.

The idea is that this would improve both the CH-53E’s capabilities (via reducing aircraft weight but not power) and the USA’s transformational deployability (via faster and more versatile load and ship that would also improve tactical surprise).

Additional Readings & Sources

News & Views


Force Protection’s MRAPs to Stalk Mines on the Battlefield

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Cougar 6x6 IEDed EU Referendum
Cougar 6×6, IEDed
the crew lived.
(click to view full)

With the acquisition of Force Protection by General Dynamics in November 2011, future purchases will be covered under “General Dynamics MRAPs: Partners and Purchases.”

The Cougar family of medium-sized blast-protected vehicles is produced in both 4-wheel (formerly Cougar H) and 6-wheel (formerly Cougar HE) layouts. Eventually, the wisdom of using survivable vehicles in a theater where land mines were the #1 threat became clearer, and these vehicles have gradually shifted from dedicated engineer and Explosives Ordnance Disposal (EOD) roles to patrol and route-proving/ convoy lead functions as well. Related variants and blast-resistant designs are also produced in response to country-specific requirements (Wolfhound, Mastiff, Ridgeback, ILAV Badger) and other designs cover different operational needs (Buffalo mine-clearance, Cheetah, Ocelot, and JAMMA patrol vehicles). To date, the firm has received orders from Britain, Canada, France, Hungary, Italy, Iraq, and Yemen; and Poland operates some on loan from the USA. Front line testimonials offer evidence of their effectiveness.

Cougar orders predate the USA’s MRAP program to rush mine-resistant vehicles to the front lines; indeed, the performance of Force Protection’s vehicles on the front lines was probably the #1 trigger for the MRAP program’s existence. This FOCUS article describes Force Protection’s vehicles and corporate performance, which became an issue in recent years. It also covers key events and procurements around the world related to Force Protection’s Cougar (MRAP CAT I & II), Buffalo (MRAP CAT III), and related blast-resistant vehicle families.

The Cougar Vehicles

Cougar 4x4 blast resistant
Cougar 4×4
(click to view full)

Unlike the Hummer, Cougar vehicles are designed to withstand a 30-pound blast of TNT to either the front or rear axles, or a 15-pound blast to the center portion of the vehicle. Ballistic protection is also installed for the radiator, fuel tanks, and battery compartments. Each vehicle is equipped with weapons ports, a M-240G machine gun mount, engineer/ Explosive Ordinance Disposal tool storage, 2 spare tires, and a Nuclear, Biological and Chemical overpressure and filter system that also works very well as air conditioning. As their site puts it, 4 full inches of ballistic glass in the viewing ports et. al. “help you see what hit you.”

These are not small vehicles. The Cougar is substantially larger than a HMMWV, with heavier armor and features like a V-hull designed specifically to help it survive mine blasts. As the amusing web page by manufacturer Force Protection puts it: “Drop your purse, it’s not a Hummer.”

The M1114 up-armored Hummers have an empty “curb weight” of around 9,000 pounds, and a top weight of about 12,000 pounds. The comparable Cougar 4×4 MRAP CAT 1 weighs 31,000 empty (“curb weight”), with a maximum recommended weight when fully loaded of 38,000 pounds (“gross vehicle weight, or GVW). It usually carries 4 troops, plus the front 2 seats.

Cougar 6×6
click to play video

The larger Cougar 6×6 MRAP CAT II has a curb weight of 38,000 pounds, and a GVW of 52,000 pounds. They can carry 8 troops plus the front 2 seats, These vehicles can be customized for multiple tasks including troop transport, mine and explosive ordnance disposal, command and control, reconnaissance and as a lead convoy vehicle.

An even larger and more awe-inspiring relative, the Buffalo, is also deployed in Iraq and Afghanistan as a mine-disposal vehicle. Its signature feature has given it a nickname: “The Claw.”

Cougar Explosion Test
Testing, testing…
(click to view full)

The Cougar family’s added weight, and designed-in protection, make a difference. As one June 2007 USMC.MIL story describes it:

“I’ve had two IEDs go off on me in the last two weeks,” said [Staff Sgt. Timothy Kessler of C Company, 2nd Combat Engineer Battalion, Regimental Combat Team 6], whose unit has been hit at least six times so far since the beginning of his tour. The largest explosion detonated under the right front tire of the vehicle.

“It blew my fenders off, it blew the front bumper about 30 meters away. We never did find the fenders, but all the Marines inside the vehicle were OK.”

“The other blast was again under the right tire. We sustained minor damage and it fragged my window up a little bit,” said Kessler.

Although the MRAP vehicle Kessler was riding in survived the attacks, it is very likely that a humvee would have sustained catastrophic damage.”

Cougar Interior
Cougar interior
(click to view full)

On March 1/07, the Cougar’s success in theater led The Commandant of the US Marine Corps, Gen. James Conway to submit a Memorandum to the US Joint Chiefs of Staff [PDF]. It traces the history of program growth for MRAP vehicles, including a significant acceleration in 2006 from a request for 185 vehicles in May to 4,060 vehicles by November. It listed MRAP vehicles as his #1 unfunded priority, and added that:

“Based on the recognition of significantly reduced lethal and severe injuries in MRAP vs. the HMMWV, on 2 January 2007, commander, MARCENT requested support for a policy change that would provide MRAP level protection for all Marines operating outside the wire in MNF-W[1] . Under this policy, limited use of Armored HMMWV’s [sic] will be authorized in specific tactical situations where the operational characteristics of HMMWV are required. On 6 February 2007, the MROC (Marines Requirements Oversight Council) validated a Marine Corps requirement of 3700 vehicles in support of this policy.”

The USMC subsequently requested 3,700 vehicles under the 7,774-vehicle MRAP program (since expanded to 15,274 and then 15,771). They remain the lead acquisition service for MRAP, but Force Protection slipped from the US military’s #1 provider to #3 – and only became a more distant 3rd place as the competition continued. US MRAP candidates and orders included:

Manufacturer CAT I CAT II Notes
Navistar MaxxPro
MaxxPro AF
MaxxPro Dash
MaxxPro Plus
MaxxPro Top finisher in number of MRAP orders.
BAE Systems RG-33
RG-33 SOCOM
Caimin
RG-33L
RG-33-Ambulance
Caimin

Won MMPV with RG-33L derivative.

Force Protection Cougar 4×4 Cougar 6×6 Buffalo MRAP CAT-III sole-source. Also received orders before MRAP began.
General Dynamics RG-31 Mk.5/ RG-31A2 RG-31 Mk.5E Partnered with BAE OMC, Canadian government CCC. Also received orders
before MRAP began.
Oskkosh Alpha
(w. PVI)
Bushmaster
(w. Thales)
No MRAP orders, but sole winner of related M-ATV program with its own
design.
PVI Alpha
serve w. US Border Patrol
Golan
(w. RAFAEL)
Alpha failed MRAP testing; 2008 firm bankruptcy & fire-sale acquisition
Textron M1117 ICV M1117 ICV Failed MRAP testing; no MRAP orders, but ASV variant widely ordered by Military Police and fire targeting units.
       
Cheetah
FP’s Cheetah:
a big hill to climb
(click to view full)

In order to maintain its momentum, Force Protection would need another success. It had invested some of its earnings to develop a smaller, lighter vehicle called the Cheetah. Weighing in at just 14,000 pounds empty, its size (89″ tall x 88″ wide x 212″ long) and mass allow a CH-53 helicopter to lift it from ship to shore, and also offer easier transport in amphibious ships. A cruise speed of 75 mph helps the Cheetah live up to its moniker, while its turning radius of 30 feet gives it the ability to maneuver in confined spaces like urban battlefields. Lighter, smaller vehicles do mean less protection, even with a v-hull design. Nevertheless, Force Protection claims that the Cheetah can withstand a 15 pound/ 7 kg TNT blast anywhere under the vehicle, 30 pounds/ 13.65 kg under the wheels, or 50 pounds/ 22 kg if detonated 6.5 feet/ 2 meters to the side.

The firm saw the Cheetah as its future, and several customers expressed interest or undertook evaluations. With funds and attention devoted to larger MRAP class vehicles, however, no-one bought any. Force Protection’s real goal was the JLTV program, which would replace many of the US military’s Hummers and could see orders for 60,000 or more vehicles. Cheetah had been ready for some time, much earlier than its competitors; its failure to secure an initial stage JLTV development contract in late 2008 was a shock to the firm. In response, Force Protection expanded its Force Dynamics alliance with General Dynamics to include the Cheetah, in order to compete for interim-buy MRAP-ATV contracts that seek lighter blast-resistant vehicles.

Unfortunately, that fell through as well, leaving the Cheetah with no initial customer.

Cheetah
FP’s JAMMA
(click to view full)

Efforts to develop vehicles for foreign customers have been more successful. Distinct Cougar 6×6 variants serve with Iraq as the ILAV/Badger, and with the British Army as the more heavily protected Mastiff or Mastiff 2. The British also operate smaller 4×4 “Ridgback” variants. The British also worked with Force Protection to develop a specialty 6×6 flatbed truck version called the Wolfhound, then served as the variant’s lead customer. Read “UK Land Forces Order Cougar Family Vehicles” for more.

Another follow-on vehicle called the JAMMA is optimized for Special Forces use, and has the distinction of being transportable in the V-22 Osprey‘s low compartment.

Ocelot
Ocelot modularity
(click to view full)

A British partnership has also developed the Ocelot, an entirely new vehicle design in the Cheetah’s weight class. Force Protection claims that its Ocelot exceeds the required LPPV mine protection level and offers protection similar to the 6×6 Mastiff Cougar variant, while still meeting LPPV targets for mobility, payload, size and gross vehicle weight. It is now the preferred bidder for that contract, continuing its remarkable strak of success in Britain.

Ocelot is a modular design with a core automotive armored spine or “skateboard,” and a composite special-to-role pod. Center of gravity is low, as all the heavy items are contained within the V-shaped skateboard: the Steyr 3.2 litre straight six diesel powerpack, propshaft, 6-speed ZF gearbox, AxelTech differentials, fuel tank and all the suspension gear, except for a torsion bar which is mounted alongside the hull. The V-shape design results in the running gear not intruding into the crew area, making movement from front to back easier and improving protection levels. Bulkheads between vehicle crew and dismounts, and between crew and electronic equipment such as radios and jammers, give added protection. Current add-on pods include patrol, fire support, or protected logistics vehicle, and the patrol vehicle pod seats 2 crew and 4 dismounts. The pods can be swapped out in the field as the need requires. Access is through large rear doors, 2 top hatches, or an oversize commander’s door. Ocelot can reportedly be airlifted in a C-130 Hercules aircraft, or even a CH-47 Chinook heavy-lift helicopter.

Winning either the British LPPV or Australia’s Overlander PMV-L competitions would allow Ocelot to establish a solid foothold in the light patrol vehicle market.

Cougar Family: Related Contracts & Events

Cougar Wolfhound
Wolfhound TSV
(click to view full)

With the acquisition of Force Protection by General Dynamics, future purchases will be covered under “General Dynamics MRAPs: Partners and Purchases.”

Unless otherwise indicated, all contracts are issued by the Marine Corps Systems Command (MARSYSCOM) in Quantico, VA to Force Protection Industries Inc. in Ladson, SC. Note that many maintenance contracts are connected with specific American MRAP Program delivery orders. The first order was for test vehicles; subsequent orders under that contract (M67854-07-D-5031) include:

#002: 60 CAT I Cougar 4x4s and 65 CAT II Cougar 6x6s
#003: 300 CAT I and 700 CAT II
#004: 395 CAT I and 60 CAT II
#005: 25 CAT I and 100 CAT II
#006: 553 CAT I and 247 CAT II
#007: 178 CAT I and 180 CAT II
#012: 1,862 vehicles: Oshkosh TAK-4 suspension kits

These listed orders do not count Buffalo MRAP Class III mine-clearance vehicles, which are sole-sourced, or orders outside the USA. Both of those order types are covered below as they happen.

October 5/16: A second batch of mine-resistant ambush-protected vehicles have been delivered to Egypt under the US Excess Defense Articles grant program. While the exact number of vehicles delivered remains unknown, the original shipment contained 762 MRAPs. First used for US operations in Afghanistan, the vehicles will give enhanced levels of protection to Egyptian soldiers tackling Islamist militants in the Sinai desert.

Nov 7/11: General Dynamics Land Systems, who has partnered with Force Protection to build the Cougar MRAP, takes the next step, as the parent firm agrees to buy Force Protection, Inc. for $5.52 per share of common stock, or approximately $360 million.

The move gives General Dynamics a lineup of blast-resistant patrol and de-mining vehicles to call its own, which is something the firm has never had. Force Protection | General Dynamics.

Nov 7/11: Force Protection announces its Q3 2011 financial results.

For Q3 2011, the firm reported net sales of $143.6 million (Q3 2010: $176.3M), but a 22.3% gross margin (Q3 2010: 19%) and the absence of an $8.5 million settlement help the firm return to profitability. Operating income was $6.8 million (Q3 2010: -1.9M, or $6.9M without settlement), and net income was $4.5 million.

Nov 1/11: Force Protection announces a $185.9 million firm-fixed-price contract modification from US Army TACOM for another 167 Buffalo A2 Mine Protected Clearance Vehicles, and 102 Buffalo A2 (LROD aluminum) Bar Armor Kits. Work is to be performed in Ladson, SC, with deliveries extending to April 2014 (W56HZV-08-C-0028).

In their release, current CEO Michael Moody also cites Full Material Release and authorization to proceed to Full Rate Production for the Buffalo program. Their release comes 8 days ahead of the Pentagon’s own contract announcement, for reasons that soon become clear.

Sept 23/11: A $16.9 million firm-fixed-priced contract modification for 961 fuel protection kits, and 8 sets of MRAP Capability Insertion Enhanced and Inspect or Repair only-as-necessary tools. Work will be performed in Charleston, SC, and is expected to be complete no later than March 30/12. $5.3 million will expire at the end of the current fiscal year, on Sept 30/11 (M67854-07-D-5031). See also Force Protection.

Sept 1/11: Force Protection and CAE formally bid a modified Cougar 6×6 “Timberwolf” for Canada’s TAPV competition.

Aug 24/11: Force Protection bids a variant of its Ocelot vehicle for Australia’s Special Operations Vehicles – Commando (Project JP 2097 Phase 1B/ REDFIN competition. The Ocelot is also getting a look as part of Australia’s Overlander program, Phase 4, as a Protected Mobility Vehicle – Light (PMV-L) competitor.

Aug 5/11: Executive shuffles. Force Protection makes a a couple of leadership moves. Philip Ciarlo becomes Chief of Operations, after serving as VP, Sourcing at Lockheed Martin Mission Systems and Sensors. He also spent more than 20 years in GE.

COO Randy Hutcherson goes back to his roots as Chief of Business Development, a new position for the company. He joined Force Protection in 2009 as EVP, Programs, Global Sales and Business Development, after a career at EADS North America that included their aerial tanker bid. CEO Michael Moody said that:

“We have several large programs we are pursuing in which important customer decisions are expected in the coming months and expect that further requirements for the Company’s products and services are likely to be defined in the near to mid-term.”

June 29/11: A $63.8 million firm-fixed-price contract for 56 Buffalo A2 mine-clearance vehicles, and 56 accompanying bar armor kits. Buffalos use BAE’s LROD aluminum bar armor kit.

Work will be performed in Ladson, SC, with an estimated completion date of Nov 1/12, though Force Protection expects to have them all built by July 31/12. One bid was solicited with one bid received by the U.S. Army Tank-automotive and Armaments Command (TACOM) in Warren, MI (W56HZV-08-C-0028). Force Protection release.

June 23/11: A $7.5 million firm-fixed-price contract modification for a 6-month renewal of 55 field service representatives to conduct general maintenance and upgrade operations in Afghanistan. Work is expected to be completed by Dec 31/11, but all contract funds will expire at the end of the current fiscal year, on Sept 30/11 (M67854-07-D-5031).

June 15/11: An $8.1 million firm-fixed-price contract modification for a 6-month renewal of 43 field service representatives to support operations at Vehicle Support Facility-Afghanistan. Work will be performed in Afghanistan, and is expected to be completed by Dec 31/11, but all contract funds will expire at the end of the current fiscal year, on Sept 30/11 (M67854-07-D-5031).

See also Force Protection release. Service and support contracts almost always exceed the value of the initial purchase contracts over time, and with production activities slowed considerably, support contracts like these are a critical source of revenue for the firm.

June 14/11: A $14.4 million firm-fixed-price, indefinite-delivery/ indefinite-quantity contract modification for a 6-month renewal of 87 field service representatives and accompanying equipment to install spall liner blanket kits, independent suspension kits, modernization safety kits and conduct general maintenance on the Cougar MRAP fleet in Afghanistan. Work is expected to be completed by Dec 31/11, but all contract funds will expire at the end of the current fiscal year, on Sept 30/11 (M67854-07-D-5031).

May 2/11: A $106.9 million firm-fixed-price contract modification for 1,000 of Oshkosh’s TAK-4 Independent Suspension System kits: 650 for Cougar 4x4s, and 350 for Cougar 6x6s. Delivery of the kits is expected to begin in the Company’s Q3 2011.

Work will be performed in Oshkosh, WI (95%, indicating that most of the contract’s value is Oshkosh’s), and Ladson, SC (5%), and is expected to be complete no later than Dec 31/11. $1.4 million in FY 2009 Other Procurement Air Force funds for the project will expire at the end of the current fiscal year (M67854-07-D-5031). See also Force Protection release.

April 29/11: An $18.8 million firm-fixed-price contract modification for 1,103 Cougar fuel tank protection modernization kits.

Work will be performed in Ladson, SC, and is expected to be complete no later than Dec 31/11. Contract funds will expire at the end of the current fiscal year, on Sept 30/11 (M67854-07-D-5031). See also Force Protection release.

April 6/11: Force Protection announces a $46.6 million Foreign Military Sale (FMS) for 40 Buffalo MRAP-III clearance vehicles. All work under this contract will be performed in Ladson, SC and is expected to be complete by September 30, 2011. US MARSYSCOM manages the sale on behalf of its FMS client, which is not named (M67854-11-C-5063).

March 30/11: An $11.4 million firm-fixed-price contract modification for a 10-month renewal of 46 field service representatives to install liner blanket kits, install modernization safety kits, and conduct general maintenance work on the Cougar Mine Resistant Ambush Protected (MRAP) vehicle fleet. All work will be performed in Afghanistan and Iraq, and will be completed by Dec 31/11. All contract funds will expire at the end of the current fiscal year, on Sept 30/11 (M67854-07-D-5031).

March 9/11: Force Protection, Inc. releases its Q4 and full-year 2010 financial statements for the 12 months ended Dec 31/10. Lower spares and sustainment and vehicle sales were partially offset by increased modernization revenues. Net Sales were $656.0 million (2009: $977.1M), with Operating Income of $23.4 million (2009: $43.3M) and Net Income of $15.2 million (2009: $29.5M). Gross margin was 20.4% (2009: 16.5% without the Cheetah vehicle writeoff).

The firm’s year-end cash balance sits at $150 million, and more than $1 billion in new 2010 orders allowed them to enter 2011 with more than $560 million in funded backlog. Approximately three-quarters of this amount is expected to be recognized in 2011.

Separately, the board of directors has authorized Force Protection to repurchase up to $20 million of its common stock.

Cougar & jammer
Cougar w. IED jammer
(click to view full)

Dec 16/10: Force Protection Industries, Inc. announces that it has broken the $1 billion mark for business in 2010. Of the orders received, approximately 53% were associated with modernization, spares and and maintenance for the company’s 4,500+ vehicles worldwide, while new vehicle orders accounted for about 47%.

Dec 15/10: A $13.4 million firm-fixed-price contract modification for 87 MRAP field service representatives. Work will be performed in Kuwait, and the option runs until June 30/11. Contract funds will expire at the end of the current fiscal year, on Sept 30/11 (M67854-07-D-5031).

Dec 3/10: A $17.4 million firm-fixed-price contract modification for a 12-month renewal of 54 field service representatives to provide the full spectrum of support, modernization, and upgrade work on the Cougar Mine Resistant Ambush Protected (MRAP) vehicle fleet. Work will be performed in Kuwait, and th renewal will expire on by Dec 31/11 (M67854-07-D-5031). See also Force Protection release.

Nov 29/10: As expected, Britain signs a GBP 180 million (about $300 million) contract with Force Protection Europe and their partner Ricardo plc, buying 200 Ocelot LPPVs. The vehicles will be known as Foxhounds in British service. UK MoD | British Forces News (video) | Force Protection | Defense News.

Nov 3/10: Force Protection, Inc. announces its Q3 2010 results. Full details can be found in the release, but net sales have dropped about 45% from Q3 2009, and the firm reports a slight net loss of $1.9 million for the quarter. FY 2010 9-month net income is $4.0 million so far.

As of September 30, 2010, the Company’s cash and inventories were $105.4 million and $85.9 million, respectively. In addition, accounts receivable was $186.6 million, including $105.8 million of earned but unbilled receivables, and accounts payable was $95.7 million.

Oct 1/10: Force Protection Inc. announces an agreement to settle 2 shareholder lawsuits, subject to court approval and certain other conditions.

A $24 million settlement covers the consolidated shareholder securities class action entitled In re Force Protection, Inc. Securities Litigation, Consolidated Civil Action No. 2:08-cv-845-CWH, pending in the U.S. District Court for the District of South Carolina against the Company and a number of the Company’s former directors and/or officers. Most of the settlement will be covered by insurance.

A related shareholder derivative action pending in the same federal court, In re Force Protection, Inc. Derivative Litigation, Civil Action No. 2:08-1907-CWH, is settled for $2.25 million from insurance, plaintiffs’ attorney’s fees and expenses up to $2.3 million, and the adoption of certain corporate governance practices.

Sept 30/10: A $6.5 million firm-fixed-price contract modification for a 3 month extension of 55 field service representatives to complete independent suspension system kit installation on the Cougar MRAP fleet. Work is expected to be complete by Dec 31/10 (M67854-07-D-5031).

This brings announces Cougar ISS related contracts to $462.2M.

Sept 22/10: The UK MoD picks the Force Protection Europe partnership as their preferred bidder for its Light Protected Patrol Vehicle program, as its Ocelot beats Supacat/NP Aerospace’s SPV 400. Past reports have suggested an initial buy of around 200 vehicles, and Urgent Operational Requirements contract negotiations will now begin. Read “Blast Breakers: UK Land Forces Order Force Protection’s Vehicles” for the full report.

Sept 20/10: Force Protection Industries, Inc. in Ladson, SC receives a $5.5 million firm-fixed-price contract modification for a 3-month extension of 70 field service representatives to complete independent suspension system kit installation on the Cougar MRAP fleet. When DID adds up all of the announced contracts that directly revolve around Cougar ISS upgrades, they add up to about $457.7 million (158.1 + 21.9 + 58 + 58.6 + 26.2 + 82.3 + 17.25 + 19.6 + 10.2 + 5.5).

All work will be performed in Kuwait, and is expected to be complete by Dec 3/10. All contract funds will expire at the end of the current fiscal year, on Sept 30/10 (M67854-07-D-5031).

Aug 24/10: The US Congressional Research Service releases the latest version [PDF] of its report “Mine-Resistant, Ambush-Protected (MRAP) Vehicles: Background and Issues for Congress. Excerpts:

“As of June 28, 2010, more than 8,500 MRAPs had reportedly been shipped to Afghanistan, with over 3,500 of those being the newer M-ATVs. The Army has recently said that it will begin development of yet another MRAP version – the “Ultra-Lite MRAP” – which raises questions about possible vehicle redundancies. The Marines, although voicing support for the M-ATV program, have retrofitted a number of MRAPs with new suspension systems and reportedly are satisfied with the results. This apparent success calls into question not only if the Marines need all of the M-ATVs allocated to them by DOD but also if the Marines’ retrofitted suspension system might be a more cost-effective alternative for the other services… Among potential issues for congressional consideration are the status of almost 5,000 MRAPS in Afghanistan that are reportedly not being used because of their size and weight.”

In terms of overall budgets:

“Through FY2010, Congress appropriated $34.95 billion for all versions of the MRAP. In March 2010, DOD reprogrammed an additional $3.9 billion from the Overseas Contingency Operations fund to MRAP procurement. Congress approved an additional $1.2 billion for MRAP procurement, included in the FY2010 Supplemental Appropriations Act (P.L. 111-212). The full FY2011 DOD budget request of $3.4 billion for the MRAP Vehicle Fund has been authorized by the House (H.R. 5136).”

Aug 19/10: A $64.1 million firm-fixed-price contract modification for 1,946 seat survivability upgrade kits and the associated integration and installation on the Cougar CAT I A1 MRAP vehicles.

The installations will be performed in Afghanistan (80%), Kuwait (5%), and on vehicles at home stations in the U.S. (15%). Work is expected to be completed by February 2011 (M67854-07-D-5031). See also Force Protection release.

Aug 17/10: A $14.6 million firm-fixed-price contract modification under previously awarded contract (M67854-07-D-5031) to purchase 43 field service representatives and standard consumable kits to support operations at Vehicle Support Facility-Afghanistan. All work will be performed in Afghanistan, and is expected to be complete by June 30/11. All contract funds will expire at the end of the current fiscal year, on Sept 30/10. See also Force Protection release.

Aug 17/10: DoD Buzz reports that the US Army’s latest Tactical Vehicle Strategy looks like bad news for the JLTV, with small buys spaced over time to equip deployed units. Bottom line?

“Here’s the basic plan. Overall, the Army will shrink its fleet of HUMVEEs, MRAPs and medium trucks to 244,000 by 2025 from its current 260,000. How? The service will rid itself of 4,000 of the hardest to maintain and most beat up MRAPS by 2025. It will scrap the 28,000-strong M35 fleet and replace it with new FMTVs for a fleet total of 76,000. That will mean a total reduction of 4,000 trucks. The HUMVEE fleet will shrink the most, going from 101,000 to 35,000 by 2025. But there appears to be one big hole in the Army plan. It does not project how many Joint Light Tactical Wheeled Vehicles it will be. The strategy’s answer: TBD.”

If Force Protection’s Cougars end up targeted in the 4,000, it would put a serious crimp in company revenues, which depend on maintenance and upgrade contracts to suport the existing fleet. See the full Army Tactical Vehicle Strategy [PDF].

July 28/10: A pair of $5.6 firm-fixed price contract modifications (total $10.2 million). Each covers a 5-month extension for 36 Field Service Representatives, who will help install Oshkosh’s TAK-4 Independent Suspension Systems onto Cougar MRAPs, to create Cougar ISS vehicles.

All work will be performed in Bagram (M67854-07-D-5031, #0016) and Kandahar (M67854-07-D-5031), #0017), Afghanistan, and is expected to be complete by June 30/11.

July 27/10: Force Protection partners with Canadian engineering & support firm SNC-Lavalin Defense Contractors, Inc. for the Canadian Government’s 500-600 vehicle Tactical Armoured Patrol Vehicle (“TAPV”) program.

Their TAPV Cougar bid will be arrayed against Oshkosh & General Dynamics Land Systems Canada (M-ATV), and Thales and DEW Engineering (Bushmaster). Force Protection. Read “FLCV: Canada Looks to Upgrade Its Armor” for more.

July 20/10: Force Protection, Inc. announces that the Government of Canada has advanced their 2 Cougar variants beyond the 500-600 vehicle TAPV programs Solicitation of Interest and Qualification (SOIQ) phase. In addition to the Cougar 4×4 and 6×6 variants, 7 vehicles from other equipment manufacturers were selected to move into the RFP phase, with a winner and contract expected in 2011. Force Protection.

July 2/10: In the wake of the May 26/10 announcement that its Ocelot is a candidate for Australia’s A$ 1 billion PMV-L component of Project Overlander, Force Protection meets with potential suppliers, as well as State Government ministers and industry representatives in New South Wales, Queensland, Victoria and South Australia. Force Protection.

June 24/10: A $19.6 million firm-fixed-price modification to a previous contract (M67854-07-D-5031, delivery order #0012), for a 3 month extension of 216 field service representatives. These individuals will be used to complete TAK-4 independent suspension system installation on the Cougar Mine Resistant Ambush Protected (MRAP) vehicle fleet at the MRAP sustainment facility in Kuwait. Work will be performed in Kuwait, and is expected to be complete by Sept 30/10. All contract funds will expire at the end of the current fiscal year, on Sept 30/10. See also Force Protection release.

June 23/10: Defense News reports an announcement by the new coalition government’s Minister for Defence Equipment, Peter Luff, who says they will be buying another 28 Wolfhound TSV protected heavy cargo vehicles.

It’s one of a pair of contracts to different manufacturers, reported to be worth a total of GBP 65 million (about $96.8 million). The other manufacturer, Supacat, announces a GBP 45 million contract, leaving GBP 20 million (about $29.8 million) for the Wolfhound purchase. The UK MoD confirms this figure several days later.

June 23/10: Force Protection Europe in the UK announces a support product for its vehicle fleets. Karrus is a comprehensive closed-loop logistics software management suite. It analyzes complex logistics data using inputs from field representatives and other sources, in order to provide a fleet-wide maintenance snapshot. It can also be used to make projections, answering questions like what parts are needed, current fleet availability, projected fleet maintenance costs for the next 10 years, etc.

Force Protection Europe Ltd’s Managing Director, David Hind, sees the system as being useful far beyond Force Protection’s UK products, though it has been tested and used with those vehicles, and does fit well with British support trends. Karrus will be promoted on a global basis, including in the United States by Force Protection Europe’s parent company.

June 22/10: A $15.4 million firm-fixed-price modification to a previous contract (M67854-07-D-5031, delivery order #0015) for the services of 43 field service representatives to install spall-liner blanket kits and modernization safety kits, and conduct general maintenance to the Cougar MRAP fleet supporting operations in Iraq and Afghanistan.

Spall liners use kevlar-type fabric, in order to either catch some shrapnel and bullet fragments that get past the outer armor, or narrow the coverage that any explosion can have in the vehicle’s interior. Work under this contract will be performed in Afghanistan and Iraq, and it will end on June 30/11. All contract funds will expire at the end of the current fiscal year, on Sept 30/10. See also Force Protection release.

June 11/10: A $10.8 million firm-fixed-priced modification to a previous contract (M67854-07-D-5031, delivery order #0018) to buy 2,654 alternator modernization 570 amp kits for Cougar family vehicles in Iraq and Afghanistan. With all the gadgets and add-ons they have to run, more electric power is always a good thing.

Work will be performed in Ladson, SC, and is expected to be complete by March 31/11. $1,937,510 will expire at the end of the current fiscal year. See also Force Protection release.

June 4/10: A $46.1 million firm-fixed-priced modification to a previous contract (M67854-07-D-5031, delivery order #0018) for 2,451 enhanced Automated Fire Extinguishing Systems. Deliveries are scheduled to begin in July 2010, and be complete by February 2011.

Work will be performed in Sterling Heights, MI, and is expected to be complete in February 2011. All contract funds will expire at the end of the current fiscal year, on Sept 30/10. See also Force Protection release.

May 26/10: The Ocelot is one of 3 vehicles added to the competition for the Australian Overlander Program’s Phase 4 buy of up to 1,300 PMV-L blast-resistant patrol vehicles. Thales Australia, Force Protection Europe, and General Dynamics Land Systems will each receive 6-month contracts worth up to A$ 9 million, in order to develop “Protected Mobility Vehicle” prototypes. Those prototypes would compete against any winners from the American/Australian JLTV competition. Australian DoD | Force Protection | Thales Australia.

May 25/10: Force Protection Europe has been invited by the UK MoD to tender for Britain’s LPPV (Light Protected Patrol Vehicle) Demonstration, Production and Support Phases. The invite follows a recently awarded contract placed for 2 Ocelot vehicles, presumably for testing purposes. Force Protection release.

May 20/10: The US DSCA announces [PDF] Britain’s formal request to buy another 102 Mastiff 6×6 blast-resistant vehicles, along with associated tools and test equipment, support equipment, spare and repair parts, and other related support. The estimated cost is up to $122 million.

The principal contractor will be Force Protection Industries, Inc., of Ladson, SC. There are no known offset agreements proposed in connection with this potential sale. The continued support of nine Field Service Representatives, currently providing in-theater maintenance support for the existing Mastiff vehicles until July 2010, will be extended until the UK can provide this support internally.

May 5/10: Force Protection, Inc. announces a $62.4 million modification to US Army TACOM contract W56HZV-08-C-0028 for 60 Buffalo mine protected clearance vehicles (MPCV), plus field support representatives, and technical data and manuals. The initial award is a firm-fixed-price $32.9 million contract. This contract modification is subject to finalization, so the end price may change somewhat.

Work is to be performed in Ladson, SC, with an estimated completion date of Nov 1/12, but Force Protection promises June 30/11 completion, with deliveries scheduled to begin in the 4th quarter of 2010. Unlike the rest of the MRAP competition, Buffalo MRAP-III MPCV vehicles are sole-source; 1 bid was solicited by U.S. Army TACOM in Warren, MI, with 1 bid received (W56HZV-08-C-0028).

May 4/10: $24 million for 30 Cougar 4×4 Category I MRAP vehicles including field service support. The contract is a Foreign Military Sale (FMS) for unspecified “coalition forces in support of US forces,” and is subject to adjustment.

The work will be performed in Ladson, SC and is expected to be complete by April 29/11 (M67854-10-C-5133).

April 19/10: $17.25 million for field service representatives to install the TAK-4 independent suspension system kits on Cougar MRAP vehicles in theater.

Work under these 2 $8.6 million each firm-fixed-priced delivery orders, issued under a previously awarded firm-fixed-price, indefinite-delivery/ indefinite-quantity contract (M67854-07-D-5031, #0016 and #0017), will be performed at Bagram Air Field in Afghanistan, and is expected to be complete by Jan 31/11.

April 2/10: $82.3 million firm-fixed-priced delivery order (M67854-07-D-5031) for the purchase of 755 Cougar independent suspension system (ISS) kits. The ISS kits are being manufactured by Oshkosh Defense in Wisconsin.

Work will be performed at the MRAP Sustainment Facility in Kuwait, and is expected to be complete by Dec 31/10. Contract funds will expire at the end of the current fiscal year. Force Protection release

March 8/10: Force Protection announces FY 2009 financial results for the year ended Dec 31/09. Net income was $29.5 million/ $0.43 per share (2008: $46.9M/ $0.69 per share), and operating income of $43.3 million (2008: $68.5M). That includes a $19.3 million write-down in Q3 2009, and also cost reduction activities that led to a 17% decrease in general and administrative expenses.

FY 2009 net sales were $977.1 million (all FP), compared to $1.3 billion in 2008 (about $920 million Force Protection + $479.5 million minimal margin pass-through sales to General Dynamics under the Force Dynamics MRAP agreement). The firm’s modernization, spares and sustainment business was a big 2009 contributor, growing by $461.6 million (over 180%). Of the firm’s 2009 shipments, 123 were its heavyweight Buffalo vehicles, a more than 50% increase over 2008. Overall inventories were down to $74.1 million (2008: $88.5M), but accounts receivable rose to $143.5 million (2008: $138.4M).

In a credit crunch environment, the firm’s year end cash and cash equivalents balance was $147.3 million (end 2008: $111.0M), thanks to annual net cash of $49.5 million (2008: $37.0M). Force Protection release.

March 8/10: A $26.2 million firm-fixed-priced delivery order (M67854-07-D-5031, #0012) in support of the Cougar ISS program that upgrades vehicles with Oshkosh’s TAK-4 suspension. The contract will extend the work of 216 field service representatives, life support, and vehicle and equipment rental.

Work will be performed at the MRAP Sustainment Facility in Kuwait, and is expected to be complete by June 30/10. Contract funds will expire at the end of the current fiscal year. See also July 2009 entries. Force Protection release

Feb 24/10: We be JAMMA. Force protection debuts its Joint All-Terrain Modular Mobility Asset (JAMMA) vehicle at AUSA Winter 2010. The vehicle is described as an armor-ready, four-occupant, hybrid powered (incl. 22Kw continuous exportable), high-performance off-road vehicle that can be transported inside the V-22 Osprey. JAMMA is equipped to handle high speeds, and is touted as a Special Operations suited vehicle whose modular system allows it to be up-armored easily. Force Protection release | Product Page.

Feb 23/10: Force Protection announces an order for 23 British Cougar Mastiff Explosive Ordinance Disposal (EOD) variants, via a Foreign Military Sales (FMS) contract from Marine Corps Systems Command. The undefinitized contract has a value not to exceed $16.1 million.

The work will be performed in Ladson, SC and is expected to be complete before April 2010. Indeed, the first 5 Mastiff contracted vehicles were delivered on Feb 8/10, 20 days after contract award, thanks to long lead funding that was already in place.

Feb 22/10: Force Protection’s Board of Directors appoints Randy Hutcherson as Chief Operating Officer, effective Feb 18/10. He had been serving as Executive Vice President, Programs, Global Sales and Business Development, and will continue to report to Chairman and Chief Executive Officer Michael Moody. Announcement | Executive Profile.

Dec 30/09: Figures obtained by Britain’s Liberal Democrat party indicate that only 134 of Britain’s 271 delivered Mastiffs are considered “fit for purpose” due to maintenance and battle damage, and the new Ridgeback 4×4 vehicles being used for the first time by 11 Light Brigade have just a 60% rate at 73 fit for service of 118 delivered. The first Ridgbacks and Mastiff 2s were deployed in Afghanistan in June 2009. UK’s Times | defense aerospace.

Ocelot unveiled
Ocelot unveiled
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Sept 30/09: As vehicle production tails off, Force Protection, Inc. needs to lower its cash burn rate in order to remain viable. Today, the firm formally announces a program to reorganize itself and slash costs, which is expected to save at least $40 million annually and will be complete by the first half of 2010.

Th company will eliminate about 120 net jobs from its current workforce of 1,200 employees and contractors, involving Q3 2009 severance charges of about $2 million. Reductions in manufacturing and engineering will be partially offset by an increase in the Company’s support facility in Kuwait, and growth in support and and supply-chain management related jobs. The company is streamlining its spares logistics functions as a whole, including proposed freight management changes that are expected to yield significant cost savings and improved customer response times. The firm will also be pursuing “significant savings opportunities” in general corporate functions such as finance, consulting, legal and human resources, facilities management, travel, insurance, and other costs. Force Protection release.

Sept 28/09: Force Protection, Inc. announces a $52.8 million modification to US Army TACOM contract W56HZV-08-C-0028, ordering 48 Buffalo Mine Protected Clearance Vehicles (MPCV). This contract modification is subject to finalization, so the end price may change somewhat. Work will be performed in Ladson, SC and is expected to be complete prior to September 2010.

The Company adds that it continues to expect additional orders under this program, and to make total deliveries of over 100 Buffalos during FY 2010.

Sept 8/09: Force Protection Europe, Limited debuts its 7.5 ton Ocelot light protected patrol vehicle (LPPV) at Britain’s DSEi 2009 exhibition in London. It has 4-wheel steering, giving it a market leading turning circle of 39 feet. It is 17 feet long, 8 feet high and 7 feet wide.

The Ocelot was designed in conjunction with UK automotive engineering firm Ricardo plc, specifically to meet the requirements for Britain’s upcoming LPPV competition. Ocelot is based on a modular design with a core automotive armored spine or “skateboard,” and a composite special-to-role pod. Center of gravity is low, as all the heavy items are contained within the V-shaped skateboard: the Steyr 3.2 litre straight six diesel powerpack, propshaft, 6-speed ZF gearbox, AxelTech differentials, fuel tank and all the suspension gear except a torsion bar which is mounted alongside the hull. The V-shape design results in the running gear not intruding into the crew area, making movement from front to back easier while improving protection levels. Bulkheads between vehicle crew and dismounts, and between them and the vehicle electronic equipment such as radios and jammers, give added protection.

Force Protection claims that its Ocelot exceeds the required LPPV mine protection level and offers protection similar to the 6×6 Mastiff Cougar variant, while still meeting LPPV targets for mobility, payload, size and gross vehicle weight. Current pods include patrol, fire support, or protected logistics vehicle, and the patrol vehicle pod has seating for 2 crew and 4 dismounts. Access is through large rear doors, 2 top hatches, or an oversize commander’s door. The pods can be swapped out in the field as the need requires. Ocelot can reportedly be airlifted in a C-130 Hercules aircraft, or even a CH-47 Chinook heavy-lift helicopter. Force Protection release | Ricardo release | Ocelot product page.

Aug 24/09: $8.1 million for firm-fixed-priced delivery order #0010 modification under previously awarded contract (M67854-07-D-5031), for US Marine Corps field service representative support in and around Afghanistan. The contract will run until Dec 31/10.

July 27/09: Force Protection, Inc. announces a $52.8 million modification to contract W56HZV-08-C-0028 from the United States Army TACOM for 48 MRAP-III Buffalo Mine Protected Clearance Vehicles (MPCV). This contract amount is not exact, and will be finalized later. Work will be performed in Ladson, SC and is expected to be complete before Jan 31/10.

On the same day, as a result of this award and the Army’s continued commitment to the Buffalo program, Force Protection amends and extends its lease for building 3 at its Ladson, SC facility until June 30/14.

July 15/09: A $58.6 million firm-fixed-priced delivery order under a previously awarded firm-fixed-price, indefinite-delivery/ indefinite-quantity contract (M67854-07-D-5031, #012). This contract amount is not exact, and will be finalized later. Support for the installation of TAK-4 independent suspension kits will will be performed in Kuwait, and is expected to be complete by Dec 31/09.

Force Protection’s release describes this as a supplementary order that will convert another 545 Cougar vehicles, bringing the total number to 1,862.

July 2/09: A $58 million firm-fixed-priced modification to previously awarded delivery order #0012 under previously awarded contract (M67854-07-D-5031), buying Phase 2 Field Service Representative Support, Equipment, Consumables, Bench Stock, and Training to install TAK-4 Independent Suspension Kits on 1,317 MRAP Cougar Vehicles.

This order brings the announced total for TAK-4 refit-related contracts to $237.5 (158.1 + 21.9 + 58.0) million. Work will be performed at the MRAP Sustainment Facility in Kuwait, and is expected to be complete by Feb 28/10. See also Force Protection’s release, and subsequent amendment.

July 1/09: Force Protection discusses the results of the US military’s M-ATV competition, which Oshkosh won:

“[M-ATV] did not select the Cheetah Mk. II vehicle submitted by Force Dynamics, LLC, the Company’s joint venture with General Dynamics Land Systems. The Company anticipates a relatively soft level of operating profit in its second quarter due to the timing of vehicle and other product shipments and costs related to the M-ATV competition. However, it expects a stronger second half and full year performance, due to expected life cycle support business combined with planned shipments of the Buffalo and the Wolfhound Tactical Support Vehicle (TSV).”

Michael Moody, Chief Executive Officer of Force Protection, added:

“We are grateful for the consideration given to our M-ATV submission by the customer, though of course we are disappointed to have not been selected. Even so, our business planning and ability to continue to generate growth and value for our shareholders was not dependent upon winning the M-ATV program… We have good near-term prospects, a highly active research and development organization and over $119 million in cash and no debt”

June 16/09: A $21.4 million modification of a firm-fixed-price delivery order (M67854-07-D-5031, #012), buying Phase 1 field service representative support for the installation of the new TAK-4 independent suspension kits on MRAP Cougar vehicles. See the April 8-9/09 entries.

Work will be performed at the MRAP Sustainment Facility in Kuwait, and is expected to be complete by Dec 31/09. All contract funds will expire at the end of the current fiscal year (Sept 30/09).

June 10/09: According to the UK Ministry of Defence, the first batch of Mastiff 2 and Ridgback 4×4 vehicles have reached Afghanistan. A total of 300 are now operational.

Upgrades to the newest vehicles include explosive attenuating seats to reduce back injuries; improved armor; improved axles and suspension to cope with the difficult terrain; better thermal imaging for the drivers; and greater crew capacity. UK MoD | DID Spotlight: “UK Land Forces Order Cougar Family Vehicles.”

May 18/09: Force Protection announces that it has signed a lease in Mina Abdullah, Kuwait, and will soon open a total life cycle support facility that includes warehousing, administrative offices, and depot services. The facility is designed to shorten turnaround time for spare parts, modernization, service and repairs, and training for the Company’s deployed fleet of vehicles throughout the Middle East and Central Asia. The facility will provide maintenance and repair training as well as Operational New Equipment Training (OPNET) for new and upgraded vehicles.

April 9/09: Oshkosh announces a $122 million sub-contract from Force Protection, who is buying its TAK-4® independent suspension system for Cougar retrofits (see April 8/09 entry). The TAK-4 suspension systems are used in the US Marines’ MTVR medium truck fleet to improve their off-road capability, and have also been featured in Oshkosh’s JLTV and M-ATV entries.

April 8/09: A $158.1 million firm-fixed-priced delivery order under a previously awarded contract (M67854-07-D-5031, #0012) to buy independent suspension kits for Force Protection’s Cougar MRAP vehicles. Work will be performed in the field, and in various locations within the United States, and is expected to be complete by Dec 30/10. See also Force Protection’s release, and a June 5/09 USMC article “MRAP modified from the ground up,” which adds that:

“The current MRAP has an issue with the axels bending and springs breaking when it hits harsher terrain… The independent suspension system virtually eliminates those problems…FPI field service representatives remove the old suspension system and prepare the hull surface for placing the independent suspension system… “We align the new suspension, permanently attach the brackets, and finally put the new suspension in their permanently… We only get one shot to align them correctly, so the whole process takes time.”

After FPI finishes with placing the new suspension, Oshkosh takes over and hooks up the brake systems, electrical wires and hoses, and makes sure everything is in working order… The process for conversion takes approximately six to seven days… Oshkosh’s central tire inflation system [which allows deflation for better traction on soft terrain]… is also being installed into the vehicles…”

April 7/09: The UK MoD signs a contract for 97 Wolfhound 6×6 heavy support vehicles, at a cost of about GBP 90 million ($122.6 million equivalent). These Cougar variants will be built by Integrated Survivability Technologies Limited (IST), a new 50/50 joint venture between Force Protection Inc., and their partner NP Aerospace in Coventry. The Wolfhound contract is expected to create 50 new jobs within NP Aerospace and its supplier base. In Force Protection’s words:

“The establishment of IST is intended to provide a single point of contact and design authority for future Force Protection business in the United Kingdom, including new projects, fleet upgrades and logistics support. The Wolfhound award represents the first direct sale to an overseas government of a Force Protection product. All previous Force Protection product orders for non-United States governments have been awarded through the United States Foreign Military Sales (FMS) program.”

See: UK MoD | Force Protection.

April 7/09: Force Protection announces a $1.3 million Hungarian Ministry of Defence order for 3 Cougar vehicles, spare parts and training by June 2009.

Hungary currently fields an ISAF contingent of around 370 troops, and leads a Provincial Reconstruction Team at Pol-i-Khomri, north of Bagram.

April 7/09: A $21.9 million firm-fixed-priced modification to previously awarded delivery order (M67854-07-D-5031, #0007) to buy parts for the Engineering Change Proposals (ECPs) for MRAP Category (CAT) I and II Prescribed Load Lists; CAT I and II Authorized Stockage Lists; CAT I and II Battle Damage Repair Lists; and the MRAP I and II Deprocessing Kit.

Work will be performed in Detroit, MI and is expected to be complete by Oct 30/09. The address appears to indicate work under the Spartan Motors contractor team arrangement.

Buffalo AN-124
French Buffalo
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April 4/09: Leased SALIS AN-124 cargo planes deliver 3 French Buffalos to Afghanistan, where they will serve with combat engineer detachments. They were accompanied by 4 SOUVIM (IVMMD Meerkat) vehicles, which serve as advance scouts for counter-mine operations. Once mines are detected, the Buffalo is used to dispose of anything that remains. DGA release [in French].

April 1/09: Force Protection, Inc. and Spartan Motors jointly announce a Contractor Team Arrangement to combine service capabilities and infrastructure for spare parts and field service of Force Protection’s fleet of Cougar vehicles. Each firm will commit key staff, facilities and information systems. Force Protection release.

March 26/09: Force Protection, Inc. (NASDAQ: FRPT) files its 2008 Annual Report on Form 10-K with the US Securities and Exchange Commission (SEC), within the prescribed period. That includes the audited results for the years ended Dec 31/08 and Dec 31/07, and the re-audited results for the year ended Dec 31/06.

Timely filing of accurate SEC statements has been a serious recent issue for the firm, so this timely filing is an important milestone for the firm. Force Protection release.

Feb 3/09: Spartan Motors, Inc. in Charlotte, MI received a $9.3 million firm-fixed-price, sole-source contract for 151 MRAP-III Buffalo Mine Protected Clearance Vehicle axle retrofit kits. Spartan is also a member of the Force Dynamics partnership that manufactures Cougars, in conjunction with Force Protection and General Dynamics.

Work will be performed at Charlotte, MI with an estimated completion date of May 18/09.The U.S. Army Tank & Automotive Command in Warren, MI manages this contract (W56HZV-09-C-0122).

Feb 3/09: A $17.3 million firm-fixed-priced modification to a previously awarded contract (M67854-07-D-5031, order #10) for the purchase of 41 Joint Program Office, South West Asia ITC instructors for a 6-month period, and 55 Mobile Red River Army Depot training instructors for a 6 month period. Work will be performed in Operation Iraqi Freedom/ Operation Enduring Freedom’s of responsibilities, and various locations within the United States, and is expected to be completed by June 30/09.

Jan 16/09: A $6.9 million firm-fixed-priced contract for 8 MRAP Category III Buffalo Vehicles and associated items. Work will be performed in Ladson, SC, and delivery is expected to be complete by Sept 1/09, with sustainment support continuing through January 2012 (M67854-09-C-5000).

Jan 15/09: Force Dynamics, LLC, the Force Protection/ General Dynamics joint venture that has produced Cougar vehicles under the MRAP program, announces that they are submitting Force Protection’s Cheetah in response to the U.S. Army’s MRAP All Terrain Vehicle (M-ATV) solicitation. Force Protection.

Force Protection has refused to include the Cheetah under the original Force Dynamics agreement, which splits manufacturing and revenues on a 50/50 basis. Cheetah’s failure to secure an initial contact as one of the 3 JLTV program finalists apparently created a change of heart. The base vehicle has been ready for a couple of years now, but it needs a base customer to succeed in the global marketplace. M-ATV, which could end up ordering up to 10,000 vehicles, is now the Cheetah’s best chance of justifying its development costs, and becoming a sustainable global offering.

Jan 14/09: A $5.9 million firm- fixed-price modification to previously awarded delivery order #0005 under contract M67854-07-D-5031. the military is buying CDRL A043 PHST – Preservation and Packaging, CDRL A044 PHST – Validation Report, CDRL A045 PHST – Special Packaging Instruction, and 15 additional Field Service Representatives (FSR) – OCONUS to support MRAP Category I Cougar 4×4 vehicles in Afghanistan.

Work will be performed in Ladson, SC, and in the Operation Enduring Freedom area of responsibility, and is expected to be complete by April 1/10.

Dec 23/08: Force Protection is informed by the SEC that, as a result of the October 2008 deregistration of prior auditor Jaspers + Hall, the Company should have its consolidated 2006 financial statements re-audited. The firm’s current auditors, Grant Thornton LLP, will play that role. Source.

Dec 18/08: A $10.4 million firm fixed priced modification to previously awarded under Delivery Order #0007 for armor kits (B-Kits) to be installed on 178 MRAP CAT I vehicles. Work will be performed in Ladson, SC and in CENTCOM’s Area of Responsibilities. Work is expected to be complete by June 30/09 (M67854-07-D-5031).

Dec 16/08: Force Protection announces 2 contract awards from Marine Corps Systems Command for 188 Cougar Exterior Ballistic EFP kits. These kits are designed to deal with Explosively Formed penetrator land mines, which form the equivalent of a tank shell and then fire it into the triggering or targeted vehicle. These unfinalized contracts carry a combined dollar value not to exceed $30 million, with delivery scheduled for late 2008 and early 2009.

The Force Armor kits use layered composite materials and metal that are 11 3/4-inch thick, and can be cut to fit any vehicle capable of carrying the weight. It weighs about 102 pounds and costs about $2,000 per square foot. Force Protection | Defense News.

Nov 19/08: New Wolfhound variant. Force Protection’s Wolfhound, a flatbed truck variant of the Cougar 6×6, wins the UK’s Tactical Support Vehicle (Heavy) competition as the preferred bidder. Force Protection proposes to deliver these vehicles in conjunction with their UK integration partner, NP Aerospace; Chairman and CEO Michael Moody adds:

“We completed design work and built two prototypes for Wolfhound, which is based on our highly successful Cougar vehicle, in just 90 days. During this time we also carried out blast tests and mobility trials.”

The Wolfhounds will be used to carry supplies into the most dangerous areas, and will often operate alongside its Mastiff (6×6) and Ridgback (4×4) brethren. The exact number of vehicles and cost remain unfinalized. UK MoD | Force Protection.

Nov 19/08: Force Protection announces a not-to-exceed $15 million modification under contract M67854-06-C-5162 from Marine Corps Systems Command, to deliver 24 more Cougar Mastiff 6x6s to the British Ministry of Defence. The undefinitized contract includes vehicles and spare parts, and the vehicles are scheduled for delivery in 2009.

On Oct 29/08, the UK MoD mentioned that that they would buy another 30 Cougar family 6×6 and 4×4 vehicles, in order to improve their training fleet. This may well be part of that order. Force Protection release.

Nov 17/08: The Canadian Forces, which already uses a handful of Cougar (5) and Buffalo (5) vehicles in Afghanistan, submits a modification under contract M67854-07-C-5039 for 14 Buffalo A2 route-clearance vehicles, and 34 more Cougar vehicles. The undefinitized contract modification carries a dollar value not to exceed $49.4 million, and includes vehicles, spare parts and field support. The vehicles are scheduled for delivery in 2009. Force Protection release.

Nov 14/08: The US government issues a pre-solitication notice for a subsidiary competition called M-ATV, essentially an “MRAP Lite” bridge buy to the JLTV. FBO pre-solicitation #W56HZV-09-R-0115. Force Protection’s Cheetah is likely to be a prime contender for the buy(s), which could reach up to 10,000 vehicles.

The requirement for land mine and EFP protection, in a vehicle that’s lighter and more mobile than MRAP, may prove very challenging for anyone to meet with an off the shelf product. A subsequent Defense News article places M-ATV’s top weight at 12.5 tons empty, however, which is only slightly lighter than some existing MRAPs. That could put the 7-10 ton Cheetah at a disadvantage.

The RFP is expected by early December 2008. A draft issued on Nov 25/08 states that M-ATV would receive the same DX top-priority production rating employed by the original MRAP program, adding that the first vehicles are expected to be fielded in the fall of 2009.

Nov 13/08: Force Protection, Inc. announces 2 orders for its MRAP Category III Buffalo mine-clearance vehicles, worth $34.1 million.

The first is an not-to-exceed $15.5 million unfinalized order from the United States Army for 16 Buffalo A2 route-clearance vehicles (W56HZV-08-C-0028). It is connected with the requirement for the Ground Standoff Mine Detection System (GSTAMIDS) program of record. The vehicles are to be delivered no later than the end of June 2009.

The firm also received a modification to contract M67854-06-C-5162 from Marine Corps Systems Command for a Foreign Military Sales order of 14 Buffalo vehicles to be delivered to the United Kingdom Ministry of Defence. The not to exceed $18.6 million contract is also unfinalized with respect to its total amount, and represents the first orders for the Buffalo vehicle from the United Kingdom. The Buffalos will be part of Britain’s GBP 96 million Talisman program, which will also include a set of armored engineer-excavator tractors and other related equipment. Work, including vehicle deliveries and sustainment, is to be complete by October 2009. UK MoD announcement.

LAND Cheetah Hill lg
Cheetah
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Oct 28/08: Force Protection’s Cheetah has been in development for a couple of years now; the lighter (14,000 pound empty) vehicle has been positioned as a mine-resistant candidate for the US military’s touted JLTV program to replace its Hummers. Force Protection was partnered with Finmecanica’s DRS for the competition.

The US military announces its 3 winners on this day – and the Cheetah is not among them. A BAE/Navistar team, the General Tactical Vehicles partnership of General Dynamics and Hummer maker AM General, and a team led by Lockheed Martin won 27-month development contracts in preparation for the next down-select. Per the Oct 24/08 entry, however, the Cheetah might become a bridge “MRAP-lite” order candidate until JLTV is fielded – currently scheduled for 2013, if indeed that is what happens. US Army release.

Oct 29/08: An $11.8 million firm-fixed-priced modification to previously awarded delivery order (M67854-07-D-5031, #0007) for MRAP Vehicle EOD (Explosive Ordnance Disposal) cages, increased quantities of prescribed load lists, authorized spares, Battle Damage Assessment repair kits, and deprocessing kits. Work will be performed in Ladson, SC and in CENTCOM’s area of responsibility. Work is expected to be complete by Dec 31/09.

Oct 24/08: Defense News reports that more mine-resistant vehicles could be in the order pipeline. The U.S. Army and Marine Corps reportedly plan to rapidly develop and buy a fleet of 7-10 ton vehicles that offer better mine resistance than Hummers, but better off-road mobility than MRAPs. Afghanistan is seen as an especial focus for these vehicles.

Oshkosh’s Sandcat and Force Protection’s Cheetah vehicle are seen as potential candidates for that bridge buy, and Navistar’s MaxxPro Dash must also be placed in this category given recent the MRAP orders for deployment of this lightened variant to Afghanistan. Defense News places potential military demand at 2,000- 5,000 bridge buy vehicles – assuming that future issues with the JLTV program and Army funding don’t lead to the “bridge” becoming the road.

Oct 24/08: Force Protection announces an additional delivery order for 27 Buffalo A2 variant route-clearance vehicles. This unfinalized contract arries a dollar value not to exceed $26.2 million, and is submitted as an urgent operational requirement. These vehicles are to be delivered prior to June 2009 (W56HZV-08-C-0028).

Oct 20/08: The Alamagordo Daily News reports that the new A2 version of the Buffalo CAT-III MRAP mine removal vehicle is currently undergoing testing and evaluation by White Sands Missile Range’s Survivability Vulnerability Assessment Directorate. The vehicle is being evaluated for its ability to survive various electromagnetic environmental effects and threats – which correctly implies testing for nuclear scenarios. Alamagordo Daily News | Reprinted by Force Protection.

Oct 7/08: Force Protection, Inc. announces a letter from the NASDAQ Listing Qualifications Hearings Panel, stating that it had determined to continue the listing of the Company’s securities because Force Protection has filed its Annual Report for the fiscal year ended December 31, 2007, and the Quarterly Reports for the first two quarters of 2008.

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Father and Daughter
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Sept 30/08: Poland’s Gazeta Wyborcza’s report “Polish Soldiers in Unwanted Vehicles” that Poland has selected Force Protection’s Cougar as a lease from the American military, with the first 30 to begin delivery in October 2008. Robert Rochowicz, a spokesman for Poland’s Ministry of Defence, is quoted as saying that “The Cougars will be delivered by US Army to a location of our choice.”

The move reportedly suspends Poland’s own MRAP buy for about a year, and the selection has caused some controversy in Polish military circles.

Sept 30/08: Force Protection announces that it has filed its Quarterly Reports on Form 10-Q for the periods ended March 31/08 and June 30/08. The Company also filed with the SEC its amended Quarterly Reports on Form 10-Q/A, restated for the quarterly periods ended March 31/07, June 30/07, and Sept 30/07. Force Protection adds that it is now up to date with reporting requirements for the SEC and listing requirements for the NASDAQ market.

The firm’s Sept 30/08 release offers more details regarding its recent and past quarterly results.

Sept 24/08: A $41.8 million firm fixed priced modification to delivery order #0003 under previously awarded contract (M67854-07-D-5031) for the purchase of 90-day’s worth of spares per the Prescribed Load List (PLL); labor support and Authorized Stockage List (ASL). Work will be performed in, Ladson, SC, and is expected to be complete no later than Oct 29/09. See also Force Protection release.

Sept 22/08: Force Protection announces an extension from the Nasdaq Listing Qualifications Panel to file its Quarterly Reports on Form 10-Q for the first and second quarters of 2008 on or before Sept 30/08.

Sept 19/08: Force Protection Industries, Inc. in Ladson, SC received a $6.8 million firm-fixed-priced modification to previously awarded delivery order #0006 under previously awarded contract M67854-07-D-5031. The modification covers an MRAP Field Service Representative Site Lead and welders outside the United States, and finalizes the cost for Battle Damage Assessment Repair (BDAR) Kits and Deprocessing Kits. Work will be performed in Ladson, S.C., and in Iraq and Afghanistan; his contact period will expire in Dec 31/09.

Sept 15/08: Force Protection files its 2007 10-K financial statement, and explains its financial disclosure plans. From its release:

“…announced results for the full fiscal year ended December 31, 2007 and filed its Annual Report on Form 10-K for the year ended December 31, 2007 with the Securities and Exchange Commission. The Company noted that this filing includes restated condensed consolidated financial statements for the periods ended March 31, 2007, June 30, 2007 and September 30, 2007. Additionally, the Company stated that it intends to file separate amended Quarterly Reports on Form 10-Q for the first, second and third quarters of 2007 and Quarterly Reports on Form 10-Q for the first and second quarters of 2008 on or before September 30, 2008.”

The firm has also requested a NASDAQ listing extension to Sept 30/08.

Sept 4/08: Force Protection Industries, Inc. in Ladson, SC received $7.2 million for a firm-fixed-priced delivery order under a previously awarded contract (M67854-07-D-5031 #0013) for the purchase of 5 test vehicles with “engineering change proposal upgrades for enhanced maneuverability and associated non-recurring engineering costs.” That’s the exact language used to describe the Pentagon’s same-day order for 822 Navistar MaxxPro Dash vehicles, a ighter variant optimized for operations in Afghanistan. Force Protection release confirms as much. If Force Protection’s modified vehicles pass testing could conversions of some existing stock, or future American orders, be in store?

Work will be performed in, Ladson, SC and is expected to be complete no later than Jan 31/09. See also Force Protection release.

Sept 2/03: General Dynamics Land Systems announces contracts from Force Protection Inc. that are worth $47 million. GDLS will provide supplies and support for Force Dynamics Cougar vehicles under the MRAP vehicle program. Work under these contracts will be performed in Anniston and Oxford, AL; Charlotte, MI; Ladson, SC; Lima, OH; Kings Point, NC; and Sealy, TX.

Aug 28/08: The corporation’s accounting books remain a very serious problem. The firm will now restate its previously reported financial statements for the 3 month period ended March 31/07 and the 3 and 6 month periods ended June 30/07, in addition to restating its previously reported interim financial statements for the 3 and 9 months ended Sept 30/07. Meanwhile, serious accounting weaknesses are proving difficult to clean up. From the company release:

“Management discovered accounting errors during its 2007 interim period and year-end review, including errors associated with recognizing the value of revenue, certain accrued liabilities, inventory and deferred taxes in the proper quarterly periods. The Company discussed the matters related to the restatement with Grant Thornton LLP, the Company’s current independent registered public accounting firm…

The Company intends to file an Annual Report on Form 10-K for the year ended December 31, 2007 with the Securities and Exchange Commission on or before September 15, 2008. The Company anticipates that its consolidated statement of operations included in its Annual Report on Form 10-K for the year ended December 31, 2007 will report net sales of approximately $890 million, representing an increase of over $694 million from net sales of $196 million for the year ended December 31, 2006. The increase in net sales was primarily due to contracts awarded under the United States military’s Mine Resistant Ambush Protected (“MRAP”) vehicle program. Although revenues increased in 2007, the Company expects that 2007 net income will be significantly lower than the $16.6 million of net income that the Company reported for the year ended December 31, 2006.

The Company continues to evaluate the impact of the matters described above on its internal controls over financial reporting and the Company’s disclosure controls and procedures. Management noted it had previously identified and described material weaknesses in its internal control over financial reporting in its Quarterly Report on Form 10-Q filed on November 13, 2007. As a result of these previously identified material weaknesses and other deficiencies identified during the review of financial statements for the year ended December 31, 2007, management has concluded that the Company’s internal control over financial reporting was not effective as of December 31, 2007. Additionally, management does not believe that the material weaknesses identified as of December 31, 2007 will be remediated by September 30, 2008 and anticipates that material weaknesses will be identified in its Quarterly Report on Form 10-Q for the first, second and third quarters of 2008.”

Aug 20/08: An $18 million firm fixed priced modification to previously awarded delivery order #0006 under an existing contract (M67854-07-D-5031). The US military is buying MRAP parts, training equipment, training material, tool sets, field service outside the continental United States (OCONUS), continental United States, and administration.

Work will be performed in Ladson, SC; Camp Lejeune, NC; Camp Pendleton, CA; Twenty-nine Palms, CA; Gulfport, MS; Port Hueneme, CA; Fort Story, VA; Texarakana, TX, and CENTCOM’s front lines, and work is expected to be complete in December 2009.

Aug 12/08: NASDAQ Letter. Force Protection, Inc. (NASDAQ: FRPT) must announce a notice from the staff of The Nasdaq Stock Market stating that the Company is not in compliance with Nasdaq rules, because it has failed to file its 10-Q form with the US Securities and Exchange Commission for the quarter ended June 30/08, and that Force Protection is subject to having its stock delisted from the Nasdaq. This is not the first letter NASDAQ has sent FRPT on the subject of 10-Q filings.

At the Company’s request, a hearing on the Staff Determination was conducted before the Nasdaq Listing Qualifications Panel. On May 29/08, the Company received a letter from the Nasdaq Hearings Panel granting its request for continued listing on the Nasdaq Stock Market until Sept 15/08, subject to certain conditions:

“These conditions include, without limitation, that on or before September 15, 2008 Force Protection shall file with the SEC its Form 10-K for the fiscal year ended December 31, 2007, the Form 10-Q for the fiscal quarter ended March 31, 2008 and any required restatements. As a result, the Company’s common stock may remain listed with the Nasdaq Capital Market until September 15, 2008.”

July 18/08: Force Protection, Inc. will produce 5 Buffalo mine-disposal vehicles for the French military, as a $3.5 million modification to contract M67854-07-C-5039. The order is scheduled for completion by November 2008. Since the Buffalo vehicle is not part of the Force Dynamics partnership, work will be performed solely by Force Protection Industries.

July 1/08: A $43 million modification to a previously awarded contract (M67854-07-D-5031, Delivery Order #0006) for the purchase of Mine Resistant Ambush Protected Vehicle Integrated Logistic Support sustainment parts, Training Equipment, Training Material, Tool Sets, Outside the Continental United States Instructors and Field Service Representatives.

Work will be performed in Ladson, SC, and within CENTCOM’s area of responsibility, and is expected to be complete in December 2009. See also Force Protection Aug 8/08 release re: its support orders.

June 2008: The US Army names to Cougar 6×6’s Reconnaissance Vehicle System variant as one of the Top 10 military inventions of 2007. The RECCE adds a number of additional features including the Protector/CROWS gun that can be operated from inside the vehicle; ‘Blue Force Tracker‘ that shows identifies enemies and all friendly forces (sometimes found on other vehicles as well); Gyrocams; and a Robot Deployment System that lets the crew deploy and retrieve tracked MTRS robots without having to open the vehicle.

Read “US Army Awards Top 10 Inventions of 2007” to see the other winners.

May 29/08: A $28.5 million modification to previously awarded contract (M67854-07-D-5031, #0003) to purchase welding services and spares under the Mine Resistant Ambush Protected (MRAP) Vehicle Integrated Logistic Support (ILS) effort. Work will be performed in Ladson, SC, and in Iraq and Afghanistan, and is expected to be complete in October 2009.

May 29/08: A $15.2 million modification to contract (M67854-07-D-5031) Delivery Order #0006 to purchase field support services under the Mine Resistant Ambush Protected (MRAP) Vehicle Integrated Logistic Support (ILS) effort. Work will be performed in Ladson, SC and in Iraq and Afghanistan, and is expected to be complete in October 2009.

May 23/08: A $6.4 million firm-fixed-priced modification under delivery order #0001 to contract (M67854-07-D-5031) for the purchase of Outside the Continental United States (OCONUS) MRAP instructors. Work will be performed in the combat area of operations until August 2008.

May 5/08: A $17.1 million modification to previously awarded contract (M67854-07-D-5031, #0005) for the purchase of Mine Resistant Ambush Protected (MRAP) vehicle integrated logistic support sustainment parts and OCONUS(Outside the CONtinental US) field service representatives. Work will be performed in Ladson, SC and is expected to be complete in October 2009. The Marine Corps Systems Command in Quantico, VA issued the contract.

May 1/08: Force Protection Industries, Inc. in Ladson, SC receives a not to exceed $91.55 million contract modification from the UK MoD under previously awarded contract (M67854-06-C-5162), in exchange for 151 vehicles and associated spares. Force Protection notes them as Cougar vehicles; the 4x4s are apparently named “Ridgebacks” in British parlance, and will complement the larger Mastiff vehicles. See also April 8/08 entry.

Work will be performed in Ladson, SC, with the first vehicle deliveries scheduled to begin in July 2008; work is expected to be complete in July 2009. Funds for this action are provided by the United Kingdom Ministry of Defence and do not expire. The Marine Corps Systems Command in Quantico, VA handles the order on the American side. Force Protection release | DID coverage of Britain’s Mastiff/Rideback orders.

April 29/08: A $15.3 million modification to delivery order #0003 (See Jan 15/08 entry) under previously awarded firm-fixed-price, indefinite-delivery/ indefinite-quantity contract M67854-07-D-5031 for “Mine Resistant Ambush Protected (MRAP) vehicle Integrated Logistic Support (ILS) sustainment parts.” Or, in English, for spares. Work will be performed in Ladson, SC and is expected to be complete in October 2008.

April 22/08: Force Protection Industries, Inc. in Ladson, SC received a $12.6 million firm-fixed-priced modification under a previously awarded contract (M67854-07-D-5031, Delivery Order #0004) for MRAP Vehicle logistics support to include technical data, provisioning data, Outside the Continental United States field service representatives, a 1-year maintenance workshop block and a 1-year forward deployment block of services. Work will be performed in the combat area of operations and in Ladson, SC, and is expected to be complete by Nov. 2008.

April 8/08: The Defense Security Cooperation Agency notifies Congress of the United Kingdom’s formal request for another 157 Mine Resistant Ambush Protected (MRAP)Category I 4×4 Cougar vehicles, as well as tools and test equipment, maintenance support, contractor technical and logistics personnel services, support equipment, spare and repair parts, and other related elements of logistics support. This is not a contract, but past British requests have been consistently followed by orders.

The estimated cost is $125 million, and the proposed sale requires the continued support of 7 Field Service Representatives (FSRs), currently providing in theater maintenance support for Britain’s existing Mastiff Cougar 6×6 variants. An additional 8 FSRs will be added under the UK-P-LTR arrangement, and the United Kingdom has requested 1 additional FSR under this proposed sale to support the additional vehicles until July 31/09.

Note that any contract arising from this request will not be part of the Force Dynamics joint venture, which only applies to American MRAP sales. DSCA release [PDF] | Force Protection release.

April 8/08: Force Protection, Inc.’s Executive Vice President for Customer Relations Damon Walsh, and Vice President for Program Management Bill LaFontaine, have received a “Patriot Award” Certificate of Appreciation from the U.S. Department of Defense.

The Patriot Award recognizes employers whose policies and practices are supportive of their employees’ participation in the National Guard and Reserve. All awards originate from nominations by individual Reserve members, and are issued by the DoD’s National Committee of Employer Support of the Guard and Reserve. Force Protection release.

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Cougar-H 4×4 EOD
(click to view full)

March 24/08: Force Protection announces that NASDAQ has taken initial steps to de-list the company for failing to file its 10-K. Compounding the firm’s difficulties, its auditors resign, on the grounds that the company’s financial controls make it impossible for them to offer an opinion backing the company’s figures.

See “Force Protection: Blast-Resistant Manufacturer Headed for Implosion?” for more.

March 14/08: A $9.8 million delivery order under previously awarded contract (M67854-07-D-5031) for 12 Cougar 4×4 and 6 Cougar 6×6 vehicles. Work will be performed in Ladson, SC, and is expected to be complete November 2008.

This order, coming as it does on the same day as orders for hundreds of vehicles from key competitors, and following on the heels of plant capacity expansion (q.v. Nov 30/07) and a small December 2007 order (q.v. Dec 18/07), is not good news for the firm. Indeed, a Bloomberg report claims that today’s orders were mainly for the U.S. Army, and quotes Force Protection’s vice president for government relations Michael Aldrich as saying that “This is the logical continuation of the course the Army set back in December… From December we stopped ramping up [as the US Army chose to focus on BAE and Navistar]. Force Protection remains in 3rd place overall within the MRAP competition, slipping to 21.8% behind Navistar (36.9%) and BAE Systems (35.7%), but remaining well ahead of partner General Dynamics’ collaboration with South Africa’s BAE OMC on the proven RG-31 (4.4%).

March 14/08: A $7.7 million firm-fixed-priced delivery order under previously awarded contract (M67854-07-D-5006, #007) for the purchase of 11 MRAP Category III (Buffalo) vehicles. Work will be performed in Ladson, SC and is expected to be complete in September 2008.

The Buffalo is a sole-source contract to Force Protection, and 117 have been ordered to date. Whereas its Cougars are designed to resist land mines, the Buffalo vehicle and its long-armed claw are designed to dig them up and dispose of them.

March 7/08: Force Dynamics, LLC, the joint venture company of Force Protection, Inc. and General Dynamics Land Systems announces that Damon Walsh has been named Chairman, and that Daniel Busher has been unanimously selected as new members of the Board, effective March 3/08. The remaining members remain: Mark Roualet as Vice Chairman; Susan Young as Treasurer; and Richard Hamilton and John Gonias as members at large.

Mr. Walsh is a Level III Certified Acquisition Professional as well as a Certified Professional Contracts Manager with more than 25 years experience in both the operational Army and Acquisition communities, who served as a career officer in a wide variety of U.S. Army staff and command positions before joining Force Protection.

Mr. Busher has more than 20 years of international business experience in the automotive industry, and was an executive of materials for North American Automotive Operations within Alcoa before joining Force Protection. Force Protection release.

March 3/08: Force Protection, Inc. announces that interim CEO Michael Moody will become the Company’s Chief Executive Officer, President, and Chairman.

News is less good for the firm’s Chief Operating Officer and Chief Financial Officer positions; Raymond Pollard, the Company’s COO, departed effective this day, and the firm has determined not to fill the COO role in the near future. CEO Moody will assume immediate responsibility for Mr. Pollard’s direct reports, which include Executive Vice Presidents Damon Walsh, Daniel Busher (both of whom joined the Force Dynamics joint venture’s Board on this day) and Mark Edwards.

CFO Michael Durski departed the Company effective Feb 29/08 to pursue other interests, and the Board appointed Huron Consulting Group, LLC managing director Francis E. Scheuerell, Jr. as the Interim CFO while an external search is undertaken.

March 3/08: This isn’t going to help the firm on Wall Street. Force Protection, Inc. [NASDAQ:FRPT] announces that it will delay the filing of its Annual Report/ Form 10-K with the US Securities and Exchange Commission for the year ended December 31, 2007, waiting until an audit of the fiscal year’s consolidated financial statements for the year ended 2007 is complete. The firm will also restate its previously reported interim financial statements for the 3 and 9 month periods ended Sept 30/07, by filing a Form 8-K with the SEC.

“Management discovered significant accounting errors during its year end review, including errors specifically related to the recording of accounts payable related to inventory purchased from a sub-contractor as a result of a contract termination. The Company continues to evaluate the impact of the matters described above on its internal control over financial reporting and the Company’s disclosure controls and procedures. Management noted it had previously identified and described material weaknesses in its internal control over financial reporting in its Quarterly Report on Form 10-Q filing dated November 13, 2007. As a result of these previously identified material weaknesses and other deficiencies identified during the review of financial statements for the year ended December 31, 2007, management has concluded internal controls over financial report were not effective as of December 31, 2007. Additionally, management does not believe that the material weaknesses identified as of December 31, 2007 will be remediated by March 31, 2008 and anticipates that material weaknesses will be identified in its Quarterly Report on Form 10-Q for the first quarter of 2008. Therefore, management expects that internal control over financial reporting is likely to be ineffective as of March 31, 2008.”

Feb 21/08: The UK contracts for 174 Mastiff vehicles (see Oct 8/07 entry) in a not to exceed $115.1 million contract modification under previously awarded firm-fixed-price contract M67854-06-C-5162. This order includes Mastiff 6×6 MRAP vehicles and associated test sets, spares and support services. Work will be performed in Ladson, S.C., and is expected to be complete in July 2009. Orders are placed via US MARSYSCOM. Force Protection release.

Feb 21/08: The Italian Ministry of Defense is buying 10 “MRAP” vehicles and associated support services and parts under a not to exceed $8.4 million modification under previously awarded contract (M67854-07-C-5039). Work will be performed in Ladson, SC and is expected to be completed in June 2009. Orders are formally placed through MARSYSCOM.

Italy has displayed interest in all of Force Protection’s vehicles at various times: the Cougar, the Buffalo mine-clearance vehicle, and even the Cheetah light patrol vehicle. Given Italy’s existing contract for several hundred Iveco MLV blast-resistant light patrol vehicles, however, the Buffalo seemed like the most likely choice. A later Force Protection release revealed that the order is for 4 Buffalo mine-removal vehicles, and 6 Cougar 6×6 vehicles.

Jan 15/08: Force Protection Industries Inc. in Ladson, SC received $74.1 million for firm-fixed-priced delivery orders #0003 and #0005 under previously awarded contract (M67854-07-D-5031) for the purchase of integrated logistic support (ILS) support. The sustainment ILS will consist of authorized stockage list category (CAT) I and CAT II, prescribed load list CAT I and CAT II, deprocessing, and special tools in support of Cougar MRAP vehicles in theater.

Work will be performed in Ladson, SC, and is expected to be complete by July 2008 (M67854-07-D-5031 / #0003 and #0005). Force Protection release.

Jan 8/08: Force Protection, Inc. announces that CEO Gordon McGilton will retire from the Company effective Jan 31/08. The Company Board of Directors has appointed President Michael Moody, age 61, as the Interim CEO, “while a search is conducted to select a CEO from internal and external candidates.” Corporate release | Statement from Michael Moody.

Jan 2/08: The Force Protection, Inc. and General Dynamics Land Systems joint venture Force Dynamics, LLC announces that they’ve produced 350 MRAP vehicles in December 2007: 343 Cougar 4×4 and 6×6 MRAP Category I/II vehicles, and 7 MRAP Category III Buffalo vehicles (vs. 6 called for in the contract). They also report that Force Dynamics finished 2007 56 vehicles ahead of schedule on all MRAP Category I and II delivery commitments, and 3 vehicles ahead of schedule on its sole-sourced Category III Buffalo contracts. Force Protection release.

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Cougar 4×4
(click for full size)

Dec 18/07: A $377.8 million firm fixed priced delivery order (M67854-07-D-5031, #007) for 178 Cougar 4×4 MRAP CAT-I vehicles and 180 Cougar 6×6 MRAP CAT-II vehicles, which include engineer change proposals to improve the vehicles and Integrated Logistic Support. The sustainment ILS will consist of Authorized Stockage List CAT-I and CAT-II, Prescribed Load Listing CAT-I and CAT-II, Deprocessing, and Basic Issue Items. Work will be performed in Ladson, SC, and is expected to be complete by July 2008. This contract was competitively procured.

The net result of this contract, however, is further competitive slippage, as Force Protection drops to 3rd place in total MRAP orders behind Navistar (37.6%) and BAE Systems (30.1%). To date, the USA has ordered a total of 3,053 Force Protection MRAP CAT-I/II vehicles (1,506 Cougar 4x4s, and 1,547 Cougar 6x6s), or 25.7% of total orders. That probably isn’t what investors wanted to hear, so Force Protection’s release added a pair of interesting tidbits:

“MARCORSYSCOM also advised Force Protection that its Cheetah vehicle proposal is in the competitive range for continued development and testing and will be further evaluated with modifications as part of the ongoing MRAP II competition… We are in the process of finalizing a contract for the Buffalo route clearance vehicles to be part of the Ground Standoff Mine Detection System (GSTAMIDS) program of record.”

That first item might be important, as Force Protection submitted a modified Cougar but did not receive a contract for additional vehicles under the MRAP-II competition, which aims to field vehicles that can survive the more advanced EFP(Explosively Formed Penetrator) land mines in theater. Rivals BAE Systems, and the i3/Ceradyne/Oshkosh team’s Bull vehicle, did. The follow-on question is whether a deployable vehicle like the Cheetah, with an empty weight of only 14,000 pounds vs. the Cougar 4x4s 31,000 pounds, can be fitted to resist the 30 and 50 pound land mines being detonated at Aberdeen – in addition to EFPs, which are more akin to cannon shells being fired into a vehicle.

Dec 14/07: Force Protection CEO Gordon McGlinton feels compelled to issue a press release in order to “address significant misinformation about the Company and to update our shareholders on Force Protection’s financial posture and dispel unfounded rumors amongst the shareholder base, the investment community, and elsewhere”.

Dec 3/07: Production capacity issues have been an ongoing refrain for Force Protection, as it moved from a start-up operation to a large industrial manufacturer over the 2004-2007 period. One response has been to provide more data re: monthly vehicle production records, and a corporate release covers the Force Dynamics joint venture’s November 2007 statistics.

According to Force Protection, the partnerships produced 288 Cougar 4×4 and 6×6 vehicles under the MRAP contract, and is now 68 vehicles ahead of schedule on all MRAP Category I and II delivery commitments for the year. Force Protection alone also produced nine MRAP Category III Buffalo vehicles in November, one more than the 8 deliveries called for in its sole-sourced CAT III contract. The firm is now 2 vehicles ahead of schedule on its sole-sourced Category III Buffalo contracts for the year.

The firm has publicly pledged to reach 400 vehicles per month by February 2008.

Nov 30/07: Force Protection, Inc. opens its new manufacturing facility in Roxboro, NC (q.v. July 12/07 entry). The 430,000 square foot state-of-the-art facility is expected to employ approximately 270 people upon reaching full capacity, and the total cost for the Roxboro facility’s assembly line was approximately $31 million. Force Protection release.

Nov 28/07: Force Protection holds a ceremony commemorating the delivery of its 1,000th vehicle for the MRAP program. The Ladson, South Carolina event features, inter alia, Senator Lindsey Graham, Captain Joe Manna from the Defense Contract Management Agency, and Mr. Paul Mann, MRAP Program Manager representing the U.S. Department of Defense. Source.

Nov 13/07: Jane’s Defence Weekly reports that:

“United States land systems specialist Force Protection is aiming to increase production of Mine Resistant Ambush Protected (MRAP) vehicles to 1,000 units per month by July 2008 with the ultimate target of producing a total of 12,100 MRAPs by the end of next year. The announcement came after Force Dynamics – the joint venture production partnership of Force Protection and General Dynamics Land Systems – reported on 5 November that it had broken vehicle production records during October.”

Nov 8/07: Force Protection, Inc. announces a contract from the U.S. Army’s Tank Automotive and Armaments Command (TACOM) for an additional 29 Buffalo MRAP CAT III mine-protected vehicles. The approximate total value of the contract is $22.3 million. They add that “Force Protection has delivered more than 140 Buffalo vehicles to date in support of route clearance missions in Iraq and Afghanistan.”

Nov 8/07: Force Protection, Inc. CEO Gordon McGilton testifies before members of the House Armed Services Committee. He says that the Force Dynamics partnership delivered 208 vehicles in October 2007, and plans to expand its maximum production rates to build, together with its partners, approximately 500 vehicles per month by April 2008 and approximately 1,000 vehicles per month by July 2008, for a total of approximately 12,100 MRAP vehicles by the end of 2008. As of Nov 1/07, 734 Cougar MRAP Category I and II vehicles have been delivered. Force Protection release.

Nov 1/07: Force Protection Industries, Inc. in Ladson, SC received a $91.8 million firm-fixed-priced delivery order modification under previously awarded contract (M67854-07-D-5031) for the purchase of Mine Resistant Ambush Protected (MRAP) Vehicles University, new equipment training, integrated logistic support and OCONUS (outside of the continental United States) field service representatives support. Work will be performed at Ladson, SC and is expected to be complete November 2008. The Marine Corps Systems Command in Quantico, VA issued the contract.

Force Protection’s release adds that “Pursuant to Force Protection’s agreement with General Dynamics Land Systems, a portion of the work under this contract will be performed by General Dynamics Land Systems pursuant to a subcontract.”

Oct 18/07: Force Protection Industries, Inc. in Ladson, SC received $376.6 million for firm-fixed-priced delivery order #0006 under previously awarded contract (M67854-07-D-5031) for the purchase of 553 Cougar 4×4 MRAP CAT I vehicles, 247 Cougar 6×6 MRAP CAT II vehicles, and vehicle sustainment Integrated Logistic Support. Work will be performed in Ladson, SC, and is expected to be completed April 2008. This contract was competitively procured. by the Marine Corps Systems Command in Quantico, VA.

Per the Force Dynamics partnership, General Dynamics receives 50% of the contract’s value; their Oct 22/07 release cites a value of $189 million, with work being performed at Anniston, AL and Oxford, AL; Charlotte, MI; Ladson, SC; Lima, OH; Kings Point, NC; and Sealy, TX. Force Protection release.

Wall Street analysts are not happy with the company’s loss of dominance in the MRAP competition, and Navistar’s consistently larger order totals. As of this date, Force Protection remains 2nd in the MRAP CAT I/II race with 30.9% of total orders – 1,338 Cougar 4x4s, and 1,367 Cougar 6x6s – behind Navistar (33.8%), but ahead of BAE Systems (26.3%) and General Dynamics (7.1%). MRAP CAT III is a sole-source buy of FP’s Buffalo vehicle, and 77 have been ordered to date.

Oct 15/07: The Pentagon’s DefenseLINK quoted excerpts a speech before the Center for a New American Security, Marine Corps Commandant Gen. James T. Conway talked about MRAPs, and may have shed more light on the picture at the top of our article:

“We had an incident the other day where an MRAP was hit with a 300-pound charge right under the engine. Now, I mention the size of the charge because we were testing them at Aberdeen against 30- and 50-pound charges. But a 300-pound charge went off right under the engine. It blew the engine about 65 meters away from the vehicle, caused a complete reversal of direction on the part of the MRAP, but of the four Marines inside, the regimental commander put one on light duty for seven days and the other three continued with the patrol. So it’s an amazing vehicle in terms of the protection that it gives to our people against these underbody blasts.”

Oct 8/07: UK Prime Minister Gordon Brown announces that Britain will buy another 140 Mastiff vehicles for use in Iraq and Afghanistan. The MoD intends to finalize the deal for this additional set vehicles “in the next few weeks,” and has set aside GBP 100 million for this purpose. MoD release.

NP Aerospace in Coventry integrates and up-armors delivered Cougars to create the finished Mastiff vehicle. A subsequent December 17/07 notification from the US DSCA submits an official request for up to 170 MRAP CAT-II vehicles, and values the contract at up to $147 million. In other words, more Mastiffs than planned, for less money (GBP 100 million = about $206 million).

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Iraqi ILAV w. MCATS
(click to view full)

Oct 8/07: Force Protection, Inc. announces a purchase order from BAE Systems for an additional 45 Iraq Light Armored Vehicles (ILAV): 27 for Iraq under the existing 400 vehicle contract, and 18 for Yemen. The order is worth an estimated $3.5 million, and will be completed by February 2008. The firm also clarifies the ILAV’s current production status:

“The combined enterprise of Force Protection and BAE Systems previously received awards totaling $180 million in 2006 to build 398 4×4 ILAVs, based on the proven design of the Cougar vehicle. In total, the contract authorizes production of up to 1,050 Cougar ILAVs. BAE Systems is prime contractor on the ILAV program, with Force Protection as subcontractor. “

Oct 3/07: The Force Dynamics, LLC partnership announces production figures of “more than 115 Mine Resistant Ambush Protected (MRAP) Category I and Category II Cougar vehicles” in September 2007, exceeding delivery objectives and MRAP contract requirements. To date, Force Dynamics is ahead of schedule on its Category I and Category II MRAP competitive contracts for 2007.

Are they ahead of projections made in June 2007 re: production capacity? That question was not answered.

Aug 10/07: Force Protection Industries, Inc. in Ladson, SC received $69.8 million for delivery order #0005 under previously awarded firm-fixed-priced, indefinite-delivery/indefinite-quantity contract M67854-07-D-5031. The US military will purchase another 25 Cougar 4×4 MRAP CAT-I vehicles, and 100 more MRAP CAT-II Cougar 6×6 vehicles. Work will be performed in Ladson, SC; Anniston, AL; and Sealy, TX, and work is expected to be complete December 2007. The Marine Corps Systems Command, in Quantico, VA issued the contract.

The Force Protection release adds that the company has placed more than 60 Field Service Representatives (FSRs) in the field to assist the armed forces in training and vehicle maintenance in Iraq and Afghanistan.

July 12/07: Force Protection is expanding its own production capacity, via a new 430,000 square foot facility in Roxboro, NC. It will produce Cougar vehicles – and also FP’s new, lighter Cheetah. Meanwhile, General Dynamics is ramping up its own capacity within the Force Dynamics partnership via a new 80,000 square foot plant in Oxford, AL; and expansion of its workforce at Anniston, AL by 50 employees. See full DID coverage.

July 5/07: General Dynamics announces a $111 million contract for MRAP work associated with the $221.7 million order noted below on June 19/07. They will produce 235 of the 455 Cougar vehicles. Fabrication and assembly will be performed in Anniston and Oxford, AL; Charlotte, MI; Ladson, SC; Lima, OH; Kings Point, NC; and Sealy, TX.

June 29/07: General Dynamics announces the delivery of the first MRAP Cougar vehicles from its new production lines in Alabama, as part of the Force Dynamics partnership.

Two General Dynamics assembly operations are being created in Alabama. The 80,000-square foot main General Dynamics assembly site for MRAP vehicles will eventually employ 220 new workers in Oxford, AL, while a supporting production site at Anniston Army Depot, AL will employ 50 new workers, in addition to the 240 building Fox and Stryker combat vehicles and the Abrams tank gunner’s primary sight. General Dynamics also contracted with BR Williams to operate a warehouse in Oxford, AL to support the new production operations. GDLS says that the Alabama sites will build more than 350 of Force Protection’s Category I 4×4 and Category II 6×6 Cougar vehicles by January 2008.

June 20/07: Force Protection issues their release re: the recent 455 vehicle order. It included this statement:

“We are delighted to receive this most recent order,” said Force Protection COO Raymond Pollard. “It permits us in concert with General Dynamics Land Systems and other partnered contractors to continue to increase the rate at which MRAP vehicles are being delivered to our government customer. We, of course, anticipate more orders to sustain that rate, which is currently scheduled to exceed 400 vehicles per month by February 2008.”

June 19/07: A $221.7 million firm-fixed-priced delivery order #0004 under previously awarded contract (M67854-07-D-5031) for additional 395 Cougar 4×4 Category I MRUV patrol vehicles, and 60 Cougar 6×6 Category II JERRV squad vehicles under Low Rate Initial Production (LRIP) contracts for MRAP vehicles. Work will be performed in Ladson, SC, and by various subcontractors.

This order brings their total awards under the MRAP program to 1,780: 760 CAT I vehicles and 1,020 CAT II, to make up 48% of the vehicles ordered so far from the 9 (now 7) competitors.

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Buffalo. Soldier.
(click to view full)

May 31/07: The US military orders 14 Buffalo MRAP Category III vehicles for $12 million. Unlike the other MRAP categories, there is only one type of CAT-III vehicle. Full DID coverage.

May 4/07: An $8.8 million contact award from Canadian Expeditionary Force Command (CEFCOM) to produce 5 Buffalo mine-clearance vehicles and 5 Cougars. Marine Corps Systems Command in Quantico, VA will administer the contract under a foreign military sales agreement (FMS). The sustainment will consist of 90-days worth of spares, forward deployment and maintenance workshop service blocks, field service representatives, and operator and maintenance training (M67854-07-D-5039).

There have been rumors that the Canadian order was smaller than originally intended, due to USMC delivery priority. Nevertheless, it was solicited as a sole source procurement under the terms of an “International Agreement” as cited under FAR 6.302-4. See full DID coverage: “Canada Bringing Buffalos, Cougars to Afghanistan

April 24/07: Small business qualifier Force Protection Industries, Inc. in Ladson, SC received a $481.4 million firm-fixed-priced delivery order (#0003) under previously-awarded contract #M67854-07-D-5031 for additional Mine Resistant Ambush Protected (MRAP) Low Rate Initial Production (LRIP) vehicles. The order covers 1,000 of the firm’s Cougar vehicles: 300 of the 31,000 pound curb weight 4x4s in MRAP Category 1 (MRAP-MRUV), and 700 of the 38,000 pound curb weight 6-wheeled Cougars in MRAP Category 2 (MRAP-JERRV). See full DID coverage.

March 14/07: Britain Orders 22 More Mastiff Cougar Variants, bringing the total to 108 vehicles and about $70.1 million. Force Protection release.

Feb 14/07: The US military orders 125 Cougar vehicles for shipment to the front and support in theater, as advance orders under the new MRAP (Mine-Resistant, Ambush Protected) contract. The contract includes 60 Cougar 4x4s (MRAP Category 1) and 65 Cougar 6x6s (MRAP Category 2), and amounts to $67.4 million. There are still 9 vendors competing in the 2 MRAP vehicle categories, and testing of the contenders is still underway. Total MRAP program orders could hit 4,100 vehicles and $2 billion.

March 8/07: Armor Holdings, Inc. announces a $40.7 million contract from Force Protection Industries, Inc. to produce Cougar armored vehicles for delivery to the U.S. Marine Corps. The contract includes production of vehicles and technical support, and falls under their agreement with Force Protection to manufacture and assemble Cougar vehicles in support of the Mine Resistant Ambush Protected (MRAP) vehicle program (see Nov 20/06 entry). Work will be performed in 2007 by the Armor Holdings Aerospace & Defense Group at its facilities located in Sealy, TX.

Armor Holdings and Force Protection are continuing discussions for follow-on Cougar production should Force Protection receive additional U.S. Marine Corps MRAP orders. Armor Holdings release.

Jan 11/07: Force Protection Industries Inc. in Ladson, SC received an estimated $9.4 million indefinite-delivery/ indefinite-quantity contract for 15 Joint Explosive Ordnance Disposal Rapid Response Vehicles (JERRV, aka. Cougar) with associated manuals, deployment kits, and training. Vehicles will be deployed to and supported in Iraq. Work will be preformed in Iraq, and is expected to be complete April 2008. “This contract is a sole source award based on an urgent and compelling need for the government.” The Marine Corps Systems Command in Quantico, VA issued the contract (M67854-07-D-5015).

Jan 4/07: ManTech International Corporation announces a $159 million contract over 16 months from the US Army Communications Electronics Life Cycle Command, to support mine-clearing and other systems for the U.S. Army in numerous locations within Iraq, Afghanistan and Kuwait. ManTech will provide services as ordered under the task including deployed sustainment management; deployed logistics and repairs management; unique system training and curriculum support; and resource management and acquisition. “ManTech will also support unique and specialized systems including the mine-clearing, Joint Explosive Ordnance Disposal (EOD) Rapid Response Vehicle” (JERRV, aka. Cougar). Services will be provided in Southwest Asia – including Iraq, Afghanistan and Kuwait, for the Program Management Assured Mobility Systems and the U.S. Army Tank and Automotive Command. See DID coverage.

Nov 20/06: Force Protection signs a production agreement with Armor Holdings, Inc.’s Aerospace & Defense Group. Force Protection will be the prime contractor under the agreement, with Armor Holdings as principal subcontractor, using its Sealy, Texas based capacity and core expertise in the automotive integration and assembly of the vehicle.

LAND Cougar Mastiff Front-Top Afghanistan
Mastiff, Afghanistan
(click to view full)

Nov 16/06: Force Protection delivers the first round of Cougar Mastiff Patrol Protected vehicles (Mastiff PPV) to the British Ministry of Defence 3 weeks early. See release.

Nov 11/06: Force Protection signs a production agreement with General Dynamics Land Systems. Force Protection will be prime contractor under the agreement, with General Dynamics as subcontractor, using available production capacity at the Joint Systems Manufacturing Center in Lima, OH to perform structure fabrication of the Cougar.

Nov 9/06: Force Protection Industries, Inc. in Ladson, SC received a $125 million letter contract for 100 Joint EOD Rapid Response Vehicles (JERRV) and 44 Buffalo vehicles with associated manuals, deployment kits, field representative support and training. Vehicles will be deployed to and supported in Iraq, but work will be performed in Ladson, SC and is expected to be complete by November 2007; support will continue up to a year after fielding. This is a sole source award to Force Protection Industries, Inc., based on an urgent and compelling need for the Government by the Marine Corps Systems Command in Quantico, VA (M67854-07D-5006).

This contract contains options, which if exercised, would bring the totals to 200 JERRV vehicles and 82 Buffalo vehicles, and the estimated contract value to $200 million. It is considered to be the first award made under the new MRAP(Mine Resistant, Ambush Protected) program. DID article.

Oct 16/06: USMC Orders for Gyrocam Products Continue to Rise. As DID’s article notes, these stabilized, triple-sensor gyrocams are often mounted on Cougars to assist in early detection of IEDs. This follow-on order brings Gyrocam Camera Systems’ orders for this product to about $95 million.

LAND_Cougar_JERRV_w_EOD_Team_IED.jpg
Cougar-H & EOD Team
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Sept 29/06: Force Protection, Inc. announces an extension of its agreement with Denel PTY of South Africa subsidiary Mechem. The deal extends the term of their relationship for an additional five years effective September 13, 2006. Mechem specializes in the supply of landmine detection, de-mining, and unexploded ordnance disposal equipment and services, and they will continue to work exclusively with Force Protection on all projects relating to the exploitation of their technology. See release.

Aug 11/06: UK Land Forces Order 86 ‘Mastiff PPV’ Cougar Vehicles for $62.9 million. The full contract was announced in Britain on July 25 and included 2 other vehicle types, but this is the date DefenseINK released an announcement with specific numbers and dollar amounts for the Cougar (US) portion. DID’s article also adds more background concerning Force Protection’s efforts & plans to increase production capacity.

May 31/06: BAE Delivering a Cougar Variant for Iraq’s $445.4M ILAV Contract. The contract could go as high as 1,050 Cougar vehicles if all options are exercised, and BAE will also be enagaged in production work.

May 31/06: GyroCam Systems LLC in Sarasota, FL received a $43.4 million firm-fixed-price, indefinite-delivery/ indefinite-quantity contract with a maximum ordering quantity of 67 of their 360-degree camera systems plus associated manuals, installation, deployment blocks, field support, and training. Manufacturing will be performed in Sarasota, FL, with installation on the Cougar JERRV ehicles in Iraq and Afghanistan. Work on the GyroCam contract is expected to be complete by May 2007. This contract is a limited competitive commercial contract award to GyroCam Systems LLC by the Marine Corps Systems Command in Quantico, VA (M67854-06-D-5034).

May 2/06: Force Protection Industries, Inc. in Ladson, SC received a $50.9 million firm-fixed-price, indefinite-delivery/ indefinite-quantity contract with a maximum ordering quantity of 79 Joint Explosive Ordnance Disposal Rapid Response Vehicles (JERRV) and associated manuals, spares, field support, and training. Work will be performed in Ladson, SC (60%) and Charlotte, MI (40%), and work is expected to be complete by May 2007. This contract is a sole source award to Force Protection Industries, Inc. by the Marine Corps Systems Command in Quantico, VA (M67854-06-D-5042). As DID noteds in our article, this contract is in addition to the 27 Cougars purchased by the Marines for use in Afghanistan and Iraq, and the 122-vehicle all-services order DID covered in May 2005.

May 18/05: Force Protection Industries Inc. in Ladson, SC received a $16.5 million firm-fixed-price delivery order under previously awarded contract M67854-05-D-5091. The delivery order is for 17 Cougar Joint Explosive Ordnance Disposal Rapid Response Vehicles (JERRV), associated manuals, and spares. A maximum of 122 vehicles can be ordered off of the contract, and this contract brings the delivery order total to 88. Work will be performed in Ladson, SC (60%) and Charlotte, MI (40%), and is expected to be complete by May 2006 [DID note: it completed in June 2006]. This contract is a sole source award to Force Protection Industries Inc. by the Marine Corps Systems Command, Quantico, VA. DID covered it.

LAND_Cougar_HE_in_Road.jpg
Cougar HE in Iraq

May 16/05: Force Protection Industries Inc. in Ladson, SC received a sole-source $45.7 million firm-fixed-price, indefinite-delivery/ indefinite-quantity contract with a maximum ordering quantity of 122 Cougar Joint Explosive Ordnance Disposal (EOD) Rapid Response Vehicles (JERRV) and associated manuals, spares and field support. The initial delivery order is for 71 out of the 122 vehicles available on the contract. Work on this contract will be performed in Ladson, SC (60%) and Charlotte, MI (40%), and is expected to be complete by May 2006. This contract is a sole source award to Force Protection Industries Inc., as they are the sole manufacturer. The Marine Corps Systems Command in Quantico, VA issued the contract (M67854-05-D-5091).

While the Cougar has been deployed with the Marines since the fall of 2004 when the Corps purchased 27 Cougars for use in Iraq and Afghanistan, the May 16th order marked the first time that the other services will receive the armored vehicle. Under the contract, funded by the Joint Improvised Explosive Device (IED) Defeat Task Force, Force Protection Industries will manufacture the vehicles and provide program management and logistics support. The Marine Corps are the lead procurement agency to buy the 122 Cougars, which are to be distributed among the US Marine Corps (38 vehicles), Army, Navy and Air Force. The first vehicles are expected to reach the field by early fall 2005.

Footnotes

fn1. MNF-W is the western region of Iraq, encompassing the western elements of the Sunni Triangle (esp. Ramadi) and the neighboring Al-Anbar region. The region is current a focal point for operations in Iraq, owing to a multi-tribal revolt against Al-Qaeda and an energetic, organized pursuit of vendettas against them that has significantly altered the balance of power in that critical Sunni region. It remains an extremely violent and dangerous place, of course, in part because of that revolt.

Appendix A: Ramping Up Production

CORP FP Cougar Assembly Line
Cougar assembly
(click to view full)

Force Protection has come a long way from its origins as Sonic Jet Performance, Inc., a boat maker who purchased Technical Solutions – and the accompanying rights to produce the South-African designed Cougar and Buffalo vehicles – from Garth Barrett in 2002. Initial interest was low, however, and the company has had issues with late delivery as it struggled to fill the initial orders it was given. At the beginning of 2004, Force Protection firm had just 12 employees.

At the same time, however, they were the only off-the-shelf, American-built, mine-resistant vehicle on the market – and the bottom line was, their product worked (see DefenseTech for an especially hilarious example). That positioning gave Force Protection the cushion it needed to ramp up production and grow the company from 2005-2007, as limited orders from the US military were supplemented by contracts for the British and Iraqis.

As of July 2006, more than 200 Buffalo and Cougar vehicles were deployed in Iraq and Afghanistan without a fatality, despite more than 1,000 mine detonations and IED attacks. Force Protection, Inc. also hired its 500th employee in July 2006, and a July 17, 20006 release noted that they are engaged in efforts to triple their internal manufacturing capacity. A second and third Cougar production line is being put in place following $41 million of equity financing, and production of its Buffalo variant is also slated to double.

LAND_Buffalo_IED_Testing.jpg
Buffalo: IED test
(click to view full)

An August 10, 2006 release reveals that the firm delivered 11 of the 12 Cougar Joint Explosive Ordnance Disposal Rapid Response Vehicles (JERRV) requested, and both of the Cougar-derived Buffalo Mine Protected Route Clearance (MPCV) vehicles (aka. “The Claw”) to the U.S. government in July 2006. This compares to 19 Cougar and 3 Buffalo vehicles in June 2006, completing its May 2005 contract with the US Marine Corps for 122 vehicles one month after the expected end date.

Force Protection’s July 17/06 release said they will even make use of other companies’ capacity to fill present and future orders – and readers who peruse our coverage of Iraq’s 378-vehicle ILAV contract will note the addition of production at BAE Land Systems (York, PA and Anniston, AL) and fire truck manufacturers Spartan Chassis (Charlotte, MI) to the production network. By October 1, 2006, Force Protection could claim delivery of more than 30 Buffalo, Cougar, and Iraqi ILAV vehicles to the U.S. government.

The firm has stated that with the new measures in place, it believes that it can continue to expand production throughout the rest of 2006. Of course, its November 11, 2006 Force Dynamics co-production agreement with General Dynamics Land Systems (see below) also helps.

Then came the MRAP program. In November 2006, the MRAP program was slated to buy around 1,000 vehicles. But the US Congress was waking up to the fact that solutions offering far better protection than up-armored Hummers were available. Pressure steadily built on the US military, augmented by requests from the field. By January 2007, MRAP was a 4,100 vehicle program. By April, it was a 7,774 vehicle program that had added the USAF and Special Operations Command as customers.

That surge has meant competition from larger firms, as well as smaller entities like Garth Barrett’s new Protected Vehicles, Inc. For Force Protection, it has also meant continued expansion, including a new 430,000 square foot facility in North Carolina and additional production capacity from General Dynamics plants in Oxford, AL and Anniston, AL. Firms like Spartan Chassis in Michigan and Armor Holdings (now BAE) are also part of the Cougar’s production chain, and there are rumors that Textron may be added. With the MRAP program in full swing, Force Protection now says that it plans to have production capacity for up to 400 Cougar vehicles per month by February 2008.

As of September 2007, production per month has risen to 115 vehicles.

Appendix B: Additional Readings and Sources:

FOCUS Article search tag: cougarfocus

LAV-AT: Modernizing the USMC’s Wheeled Tank-Killers

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LAV-AT Iraq 1991

LAV-AT, 1991:
Desert Storm
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General Dynamics’ wheeled LAV A2 family is the US Marine Corps’ backbone armored personnel carrier, and the LAV-AT (anti-tank) is one of the most interesting sub-types. A pop-up M901 Emerson turret rises out of the vehicle like the head of a robot, tracks opponents using visual and thermal imaging, and fires up to 2 BGM-71 TOW(Tube-launched, Optically-tracked, Wire guided) anti-armor missiles, before dropping back inside to re-load under armored protection. The result is a more mobile tank-killer that can strike from long-range, and remains effective even under heavy artillery shelling. It’s also handy for fire support against enemy strongpoints, serving in the same role as an assault gun.

Unfortunately for the Marines, their LAV-ATs are facing 2 separate threats to their long-term viability. Hence the USMC’s ACAT-III Light Armored Vehicle Anti-Tank Modernization Program.

LAV-AT Modernization: The Program

M1134 Stryker ATGM

Army Stryker ATGM
(click to view full)

The overall program is a USMC ACAT class III effort, but will be managed by the US Army’s TACOM. TACOM has experience with their own modern M1134 Stryker ATGM, which is based on the non-amphibious LAV-III platform; Canada operates a very similar system as the LAV TUA (TOW Under Armor).

The overall program will involve 4 Engineering & Manufacturing Development (EMD) systems, plus 114 operational systems that will be retrofitted to USMC vehicles.

Why bother? As TACOM explains [MS Word]:

“The LAV-AT Modernization Program is designed to counter two converging obsolescence issues on the LAV-AT platform. First, the M901 Emerson turret is no longer in production and has been retired from the U.S. Army inventory. Second, the M220A3 TOW system is being replaced by the M41 SABER [DID: TOW ITAS firing] system in the infantry and the tank battalions of the Marine Corps which will leave the LAR (Light Armored Reconnaissance) Battalion as the only unit employing the legacy TOW system. The Program objective is to improve the supportability and mission effectiveness of the LAV-ATA2s by providing the following mission suites upgrades: improved reliability, availability, maintainability, multi-shot capability, the ability to acquire targets while on-the-move with an improved thermal sight and advance fire control system capable of firing the current and next generation heavy anti-armor missiles and will provide training commonality.”

The USMC aren’t the only force using LAV-ATs, which could make the results of this modernization program an attractive export to countries like Saudi Arabia.

Contracts & Key Events

USMC LAV-ATs

USMC LAV-ATs
(click to view full)

November 27/17: Deliveries Having successfully completed its initial operational goals during field tests in September, the US Marine Corps (USMC) has started rolling out its upgraded Light Armored Vehicle Anti-Tank (LAV-AT) weapons system to troops. Developed under the USMC’s LAV-AT Modernization program established in 2012, the upgraded ATWS includes a new turret that is unmanned, fires both wire-guided and radio frequency TOW missiles, and can acquire targets while on-the-move with an improved thermal sight. It also has a Far Target Location system, new commander/gunner video sight displays, and an electric elevation and azimuth drive system, which helps rotate the weapon system onto the target. Fielding will be completed by the end of 2019.

April 26/12: Raytheon in McKinney, TeX receives a $19.7 million cost-plus-fixed-fee contract for the LAV-AT modernization’s engineering and manufacturing development phase.

Work will be performed in McKinney and in Goleta, GA, with an estimated completion date of April 15/19. The bid was solicited through the Internet, with 2 bids received by the US Army’s Contracting Command in Warren, MI (W56HZV-12-C-0046). See also FBO solicitation.

Additional Readings

From Dolphins to Destroyers: The ScanEagle UAV

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ScanEagle"

ScanEagle launch
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ScanEagle’s base Insight UAV platform was originally developed by Washington state’s Insitu, Inc. to track dolphins and tuna from fishing boats, in order to ensure that the fish you buy in supermarkets is “dolphin-safe”. It turns out that the same characteristics needed by fishing boats (able to handle salt water environments, low infrastructure launch and recovery, small size, 20-hour long endurance, automated flight patterns) are equally important for naval operations from larger vessels, and for battlefield surveillance. A partnership with Boeing took ScanEagle to market in those fields, and the USMC’s initial buy in 2004 was the beginning of a market-leading position in its niche.

This article covers recent developments with the ScanEagle UAV system, which is quickly evolving into a mainstay with the US Navy and its allies. Incumbency doesn’t last long in the fast-changing world of UAVs, though. Insitu’s own RQ-21 Integrator is looking to push the ScanEagle aside, and new multiple-award contracts in the USA are creating opportunities for other competitors. Can Insitu’s original stay strong?

The ScanEagle Family

ScanEagle BCAS

ScanEagle BCAS launch
(click for alternate view)

The ScanEagle is solidly based on Insitu’s original “Insight” platform, with different variants distinguished by their payloads and accompanying equipment rather than their aerodynamic design. The UAVs are launched by catapult, and autonomously recovered using a folding “skyhook” and catch-line. These UAVs fill a niche between hand-launched mini-UAVs like Aerovironment’s RQ-11 Raven or Elbit’s Skylark I, and runway-capable tactical UAVs like Textron’s RQ-7 Shadow, Aeronautics DS’ Aerostar, or IAI’s Searcher II. Its long endurance is actually superior to its tactical UAV competitors, but its payload weight limit is significantly smaller.

ScanEagle has been demonstrated or used from a wide variety of ship classes and types, and the family includes a number of specialty variants from sniper locator, to bio-warfare agent detection (BCAS). The base UAV has even been used successfully as a firefighting aid. A NightEagle conversion kit adds a different front end with thermal imaging sensors, and allows field conversion of ScanEagle aircraft in 2-3 hours. More drastic modifications are found in the ScanEagle Compressed Carriage (SECC), whose smaller fold-out wings allow it to be launched from an aircraft pylon, or a submarine.

Setup & use
click for video

In October 2014, Insitu introduced a new model, the ScanEagle 2. Compared to the original ScanEagle, v2.0’s most obvious physical difference is the payload holder at the front, which borrows from the larger NightEagle configuration and can combine day and night sensors with a laser marker. Wingspan is still about 10.2 feet, but the UAV is longer (5.1 feet to 5.6 feet) and heavier (base weight rises, payload beyond the sensor set rises from 7.5 to 7.7 pounds, max. takeoff weight rises from 48.5 to 51.8 pounds). Speed is unaffected (50-60 knot cruise, max. 80 knots), but endurance drops from 24 hours to just 16 hours for ScanEagle 2.

In Exchange, ScanEagle 2 features the first reciprocating internal combustion propulsion system designed and manufactured specifically for small UAVs, with real-time diagnostics built in. Inside, the UAV has an Ethernet-based architecture, a fully digital video system, upgraded navigation systems, and improvements that reduce electromagnetic interference to enable more sensitive payloads. Electric power available to those payloads rises from 60W to 100-150W.

ScanEagle 2 uses the same Mark 4 catapults, SyHook recovery system, and Insitu Common Open-mission Management Command and Control (ICOMC2) as the RQ-21 Integrator/ Blackjack.

ScanEagle employment

Versatility
(click for alternate view)

The ScanEagle family’s combination of versatility, long endurance, and small size appears to be succeeding in the global defense marketplace, without really impairing the market for tactical UAVs.

Boeing has had field representatives in theater for a few years now to support and operate the ScanEagle UAV from ships and ashore, receiving high battlefield praise and a fairly regular stream of contracts from the USA and Australia. Canada and Malaysia have also signed on for battlefield surveillance services, the Colombian, Iraqi, Tunisian, and UK Royal navies are using ScanEagle, and so are the Czech Republic, Italy, Lithuania, Poland, Romania, Singapore, and Yemen. The Dutch are using ScanEagle as an interim UAV, Japan is testing it, and other customers wait in the wings. Reported interest includes France, Pakistan, Kuwait, and other Gulf States.

Competition from Without – and Within

Aerosonde & M80 Stiletto

Aerosonde 4.7
(click to view full)

The UAV field continues to change quickly. The latest US Navy ISR contract will have ScanEagle competing against the Aerosonde-G for naval buys of UAV services, and against both AAI’s Aerosonde G and Arcturus’ T-20 for land-based surveillance missions. SOCOM’s MEUAS contracts have also become a de facto competition with AAI’s Aersonde.

Insitu’s flagship product will also have to contend with an internal competitor. The firm has begun to offer a next-generation “Integrator” platform, which was picked as the US Navy and Marine Corps’ next-generation RQ-21A Blackjack Small Tactical Unmanned Aircraft System (STUAS-II). It’s also reported that service contracts with other countries will begin incorporating the RQ-21, either as a main UAV or as a switch-in option.

The RQ-21A Integrator boosts endurance to over 24 hours, and raises maximum payload to about 50 pounds / 23 kg. Wingspan rises to 15.8 feet/ 4.8m, and body length rises to 7 feet/ 2.1m. Its sensor package will be a bit more versatile, too, with TV zoom and mid-wave infrared cameras, plus an infrared marker and a laser rangefinder (but not, yet, a target designator), all in a single package instead of the original ScanEagle’s swap-in options. Launch and recovery methods are the same as the ScanEagle’s, and use the same Mark 4 and ICOMC2 equipment.

Integrator will not be covered in this article except for contracts that shift away from the ScanEagle to the new platform, and equally significant milestones that affect ScanEagle’s future.

Contracts and Key Events: 2008 – Present

Eye in the Sky

Unless otherwise noted, contracts are issued by the Naval Air Systems Command in Patuxent River, MD. As of July 2008, Insitu Inc. is a Boeing subsidiary. Note that RQ-21A Integrator contracts won’t be covered here, unless they have a substantial impact on the ScanEagle’s future.

FY 2016 – 2019

 

ScanEagle 2

ScanEagle 2
(click to view full)
May 6/19: MEUAS ISR Services Insitu won a $23 million modification for Mid-Endurance Unmanned Aircraft Systems (MEUAS) 1.5B intelligence, surveillance and reconnaissance services. MEUAS is a fee-for-service or “power by the hour” contractor-owned and operated UAV network deployed in support of Special Operations Command. It uses catapult-launched mid-sized UAVs to provide intelligence, surveillance and reconnaissance information to special forces on the ground. Insitu manufactures the ScanEagle UAV for the US military. The ScanEagle is an ISR-capable drone that can operate at high altitudes and has a very high endurance of over 24 hours. It carries an assortment of sensory and surveillance equipment.
April 4/19: Lebanon Lebanon reportedly received six ScanEagle UAS from the US on Tuesday. The $11 million ScanEagle acquisition was one of three Building Partner Capability programs that US officials announced for Lebanon in December 2017. The ScanEagle delivers high-quality imagery for intelligence, surveillance, and reconnaissance. It is a small, long-endurance, low-altitude UAV that carries a stabilized electro-optical and infrared camera on a lightweight inertial stabilized turret system, and an integrated communications system having a range of over 62 miles. The drone has a flight endurance of over 20 hours.
April 1/19: Indonesia Insitu won a $10 million contract modification from the US Navy for the procurement of one ScanEagle Unmanned Aircraft System that consists of six ScanEagle Air Vehicles, technical services and related support equipment for the government of Indonesia. The ScanEagle is solidly based on Insitu’s original “Insight” platform, with different variants distinguished by their payloads and accompanying equipment rather than their aerodynamic design. The UAVs are launched by catapult, and autonomously recovered using a folding “skyhook” and catch-line. In July 2018 the Indonesian Navy announced it was establishing a new squadron called the Skadron Udara 700, primarily tasked with UAV maritime surveillance missions, that would operate the ScanEagle UAS. In 2018 the country has ordered four ScanEagles. Work under the current modification will take place within the US and is expected to be complete in May, 2022. Foreign Military Sales funds in the amount of $9,919,602 will be obligated at time of award, none of which will expire at the end of the current fiscal year.
March 27/19: Afghanistan The US Naval Air Warfare Center Aircraft Division tapped Insitu Inc. with $17.5 million to support ScanEagle Unmanned Aerial Vehicles (UAVs) sites in Afghanistan. The delivery order provides for technical services, training, site survey and activation teams, and program management to sustain. The Boeing Insitu ScanEagle is a long-endurance, low-altitude UAV used for reconnaissance. The ScanEagle carried a stabilized electro-optical and infrared camera on a lightweight inertial stabilized turret system, and an integrated communications system having a range of over 62 miles. The UAV is launched using a pneumatic launcher known as the „SuperWedge“ launcher. In 2015 Insitu won an award to deliver eight ScanEagle systems to Afghanistan and in 2017 the company was tapped for delivery of five more. In March last year, it was reported that Afghanistan is to receive eight additional UAVs by March 2019. 95 percent of work under the current contract will be performed in Afghanistan and 5 percent in Bingen, Washington. The scheduled completion date is March 2020.

November 26/18: MEUAS / ISR The US Special Operations Command is modifying a contract with Insitu. The additional $18 million cover mid-endurance intelligence, surveillance and reconnaissance services under the MEUAS 1.5B program. Insitu will use its ScanEagle as an advanced intelligence, surveillance and reconnaissance (ISR) solution in order to provide the US military with the capability to effectively execute a number of deployment operations. The ScanEagle is an unmanned aerial vehicle that can hover over areas for over 24 hours at a maximum altitude of 19,000 feet and carry several kinds of sensor payloads and other equipment. The modification increases the ceiling value of the contract to $250 million in an attempt to bridge gaps in ISR services as orders transition to MEUAS III.

September 19/18: Integrator ER UAV manufacturer Insitu is currently pitching a new variant of its RQ-21A Integrator to the US Air Force. The Integrator ER is a medium-altitude UAV that will have either an endurance of 10h on station after traveling 200nm or or 6h on station after having traveled 300nm. During an Air Force conference, Esina Alic, Insitu president and CEO, said the UAV can be controlled at greater distances using a jam-resistant satellite link, instead of a line-of-site radio link, which typically limits small UAVs to ranges of 50nm to 70nm. The body of the Integrator-ER is based on the company’s Blackjack system, a system that is valued by the Marine Corps. Insitu is pitching it as contractor owned and operated, with roughly 12 people needed to run the system.

August 23/18: USMC The US Marine Corps is adding more unmanned aircraft systems to its inventory. Insitu is being contracted to provide the service with four Lot 2 RQ-21A Blackjack drone systems. The firm-fixed-price contract also includes the delivery of eight attrition air vehicles, of which seven are reserved for the USMC and one for Poland, which will receive the vehicle as part of a US foreign military sale. The order has a total value of $53.9 million. The Blackjack belongs to the family of Small Tactical Unmanned Aircraft Systems (STUAS). The drone can be deployed in persistent maritime and land-based tactical intelligence, surveillance and reconnaissance, data collection, target acquisition and dissemination missions. One UAS consists of five air vehicles with multi-mission payloads, two ground control stations and ancillary equipment. Work will be performed at Insitu’s facilities in Bingen, Washington and Hood River, Oregon. The systems are expected to be ready for delivery by June 2019.

August 10/18: Sustained operations The US Special Operations Command is determined to keep its incumbent MEUAS II-B program running. Insitu is being awarded a $5000 minimum, $232 million maximum additional task order for maintaining its mid-endurance unmanned aircraft systems intelligence, surveillance, and reconnaissance services. MEUAS II-B is a fee-for-service or “power by the hour” contractor-owned and operated UAV network deployed in support of SOCOM operations. The catapult-launched mid-sized ScanEagle provides SOF units on the ground with intelligence, surveillance and reconnaissance information.

July 26/18: Afghan FMS The Islamic Republic of Afghanistan is set to receive a boost to its UAV fleet as part of a US foreign military sale. Insitu Inc. is being awarded a modification to a previously issued firm-fixed-price delivery order, that provides for the production of 27 ScanEagle UAVs and 37 payloads at a cost of $10.8 million. In March Insitu had received a contract valued at over $47 million to support Afghanistan’s surveillance efforts. The payloads are housed in the nose section. The operators can swap the payloads in the field in a few minutes. The sensors installed in the turret allow the operator to track stationary or moving targets without having to re-maneuver the air vehicle. The payloads include electro-optical and infrared sensors, biological and chemical sensors, laser designators and a magnetometer for identification and locating magnetic anomalies. Work will be performed at the company’s location in Bingen, Washington, and is expected to be completed by December 2019.

July 25/18: Spares Insitu Inc. is being tapped to provide essential parts needed to keep its RQ-21A system flying. The company will procure various quantities of spare and sustainment parts in support of the UAS under this firm-fixed-price delivery order valued at $8.9 million. The RQ-21A is the Navy’s and USMC’s next generation Small Tactical Unmanned Aircraft System. The RQ-21A Integrator boosts endurance to over 24 hours and raises maximum payload to about 50 pounds. The standard payload configuration of the RQ-21A includes electro-optic imager, mid-wave infrared imager, laser rangefinder, infrared (IR) marker, and automatic identification system (AIS) receivers. The sophisticated payload allows military units to quickly address the emerging threats. Work will be performed at the company’s location in Bingen, Washington, and is expected to be completed in March 2019.

July 16/18: Scanning Indonesia The Indonesian Navy is establishing a new squadron primarily tasked with UAV maritime surveillance missions. The Skadron Udara 700 will be based in Juanda Surabaya and will operate the ScanEagle UAS. Indonesia is currently anticipating the delivery of four Insitu ScanEagle UAVs and associated equipment, from the US government. The UAVs are being provided under a grant by the US government under a capacity-building program for Southeast Asian navies known as the Maritime Security Initiative (MSI). The ScanEagle is solidly based on Insitu’s original “Insight” platform, with different variants distinguished by their payloads and accompanying equipment rather than their aerodynamic design. The UAVs are launched by catapult, and autonomously recovered using a folding “skyhook” and catch-line. The Indonesian MSI package seeks to specifically improve the country’s maritime patrol capabilities, intelligence, surveillance, and reconnaissance integration, and equipment maintenance capacity.

July 4/18: FMS to Lebanon The government of Lebanon is set to receive several UASs as part of a US foreign military sale. The $8,2 million deal between the US DoD and Insitu provides for the production and delivery of six ScanEagle UASs to Lebanon. The contract also includes related support equipment, training, site activation, technical services, and data for the government of Lebanon. One UAS typically comprises up to 12 air vehicles as well as associated pneumatic launchers and Skyhook recovery apparatus, meaning that this latest contract could cover as many as 72 ScanEagle unmanned aerial vehicles (UAVs). The ScanEagle is solidly based on Insitu’s original “Insight” platform, with different variants distinguished by their payloads and accompanying equipment rather than their aerodynamic design. These UAVs fill a niche between hand-launched mini-UAVs and runway-capable tactical UAVs. Lebanon is understood to have received an initial batch of ScanEagle UASs in 2015, although no details were disclosed at the time or since. Work is expected to be completed in June 2020.

May 9/18: Spares for the Integrator UAV manufacturer Insitu has been awarded a firm-fixed-price delivery order against a previously issued basic ordering agreement. The $11 million contract provides for the procurement of spare and sustainment parts to maintain the RQ-21A Blackjack unmanned aircraft system in support of the Marine Corps. The RQ-21A is the internal competitor to Insitu’s flagship product, the ScanEagle. The RQ-21A Integrator is the company’s next-generation UAV platform. It boosts endurance to over 24 hours and raises maximum payload to about 50 pounds. Its wingspan rises to 15.8 feet and body length rises to 7 feet. Its sensor package will be a bit more versatile, too, with TV zoom and mid-wave infrared cameras, plus an infrared marker and a laser rangefinder, all in a single package instead of the original ScanEagle’s swap-in options. Launch and recovery methods are the same on both platforms. Work will be performed in Bingen, Washington, and is expected to be completed in January 2019.

March 30/18: Dolphin hunter goes inland The US government is procuring 8 ScanEagle unmanned aircraft systems (UAS) in support of the government of the Islamic Republic of Afghanistan. Insitu Inc. has been awarded a contract valued at over $47 million. ScanEagle’s base Insight UAV platform was originally developed by Washington state’s Insitu, Inc. to track dolphins and tuna from fishing boats. Its characteristics make it equally suitable for naval operations and for battlefield surveillance. A partnership with Boeing took ScanEagle to the defense market. The ScanEagle is launched by catapult, and autonomously recovered using a folding “skyhook” and catch-line. These UAVs fill a niche between hand-launched mini-UAVs like Aerovironment’s RQ-11 Raven and runway-capable tactical UAVs like Textron’s RQ-7 Shadow. The drone can be modified to speciality variants, from sniper locator, to bio-warfare agent detection. The ScanEagle is currently in service in Canada, Malaysia, Colombia, Iraq, Tunisia, the United Kingdom, the Czech Republic, Italy, Lithuania, Poland, Romania and Singapore. The deal also includes spares, other support equipment, 17 field services representatives plus site surveys and activation teams. The majority of work (95%) will be performed in Afghanistan with the remaining 5% being completed in Bingen, Washington. Work is scheduled for completion in March 2019.

March 15/18: Scanning the Philippines The US Embassy to the Philippines has overseen the transfer of a Boeing Insitu ScanEagle Unmanned Aerial System (UAS) comprising of six drones to the archipelago nation. The transfer was overseen by US Ambassador Sung Y. Kim and Philippine Secretary of National Defense Delfin N. Lorenzana during a ceremony at Villamor Air Base, Pasay City on March 13. An Embassy statement said the package is worth $13.2 million and is financed by the Foreign Military Financing grant program. The ScanEagle system will be operated by the 300 Air Intelligence and Security Wing (AISW), out of Antonio Bautista Air Base, Palawan.

February 26/18: Scanning the Seven Seas An anonymous source in the Indonesian Navy has said the service will receive four ScanEagle unmanned aerial vehicles (UAVs) this summer, Jane’s reports. The UAVs along with their support equipment are being procured by a grant provided by the US government under a capacity building program for allied Southeast Asian navies and coastguards known as the Maritime Security Initiative (MSI), with Vietnam, the Philippines, and Malaysia also involved. The scheme aims to help boost these nation’s capabilities to defend and survey their maritime territories and economic resources, as well as allowing them to better contribute to regional maritime security.

July 28/17: Insitu has been contracted by the US DoD to deliver five ScanEagle UAS systems, along with their support equipment, operators, spare parts, site activation services and management for the operation of the UAS for the government of Afghanistan. The work will primarily be conducted in Afghanistan and Bingen, Wash. with a projected completion date of April 2018. The $19.6 million order is being covered under Afghan Security Forces funding. ScanEagles provide intelligence, surveillance, target acquisition, and reconnaissance data with high endurance of over 24 hours.

January 12/17: UAV manufacturers are off to a busy 2017, with branches of the US Armed forces commissioning new orders and sustainment works. Washington firm Insitu has been contracted $70 million for the provision of six additional Lot I RQ-21A Blackjack unmanned aircraft systems to the Navy, comprised of unmanned aircraft, ground control stations, multi-mission plug-and-play payloads, and additional supporting equipment. The Army, meanwhile, has contracted Textron to perform sustainment services for the Army’s RQ-7 Shadow tactical unmanned aircraft system. Valued at $ 206 million, Textron will provide engineering, logistics, field service operations, depot materiel repair and post-production software support to the Army’s fleet of 117 Shadow aircraft.

July 18/16: Maritime surveillance capabilities of the British Royal Navy are to experience a setback in 2017 due to budget constraints. It’s been reported that the service will lose its ScanEagle capability and Type 23 warships will not have any UAVs on board. It had been hoped that UAVs could have been procured under the Flexible Deployable Unmanned Air System (FDUAS) program but failed to secure funding in this year’s budget cycle.

April 21/16: Afghanistan’s National Army has launched its first ScanEagle unmanned aerial vehicle (UAV). The first operational site is in the often volatile Helmand province, and there will be a total of eight sites situated across the country. The systems will provide the Afghan National Army with airborne intelligence, surveillance, and reconnaissance (ISR) capabilities as it conducts security missions against militants operating within its borders.

January 22/16: The USMC has declared that the RQ-21A Blackjack UAV has achieved Initial Operational Capability (IOC) with deployment of the system to commence this summer. Formerly known as the Integrator, the Blackjack has been developed by Boeing as part of a low rate production of a small tactical unmanned air system (STUAS) for the US Navy, and uses the same same launcher and recovery system as the Scan Eagle system. One hundred systems of five vehicles each are planned for the USMC by 2017.

November 30/15: Afghanistan has ordered eight sets of the Insitu ScanEagle UAS from Boeing worth $70 million. The sets contain 65 of the ScanEagle UAVs and work is expected to be completed by 2018. Initially developed to track dolphins and tuna from fishing boats, the ScanEagle is operational in several countries and provides a range of surveillance, tracking and mapping abilities. The purchase comes at a time of increased defense spending from Kabul who has spent $1.8 billion this year. It is expected defense spending will reach $3.4 billion by 2020.

FY 2015

ScanEagle 2 unveiled.

July 27/15: Also announced on Friday, the Navy awarded a $78 million contract modification for six low rate initial production RQ-21A Blackjack UAVs. Also known as the ScanEagle, the Boeing-owned manufacturer Insitu Inc. unveiled a new version of the UAV in October last year, the ScanEagle 2. The first version has seen significant export success, in countries as diverse as Colombia, Yemen, Japan and the Netherlands, with Iran producing an unlicensed version known as the Yasir.

Oct 29/14: ScanEagle 2. Insitu unveils the ScanEagle 2 at Euronaval 2014. It features the first reciprocating internal combustion propulsion system designed and manufactured specifically for small UAVs, with real-time diagnostics built in. Inside, the UAV has an Ethernet-based architecture, a fully digital video system, upgraded navigation systems, and improvements that reduce electromagnetic interference to enable more sensitive payloads. Electric power available to those payloads rises from 60W to 100-150W.

Compared to the original ScanEagle, v2.0’s most obvious physical difference is the payload holder at the front, which standardizes on the larger NightEagle configuration that can combine day/night sensors and a laser marker. Wingspan is still about 10.2 feet, but the UAV is longer (5.1 feet to 5.6 feet) and heavier (base weight rises, payload rises from 7.5 to 7.7 pounds, max. takeoff weight rises from 48.5 to 51.8 pounds). Speed is unaffected (50-60 knot cruise, max. 80 knots), but endurance drops from 24 hours to just 16 hours for ScanEagle 2.

ScanEagle 2 uses the same Mark 4 catapults, SyHook recovery system, and Insitu Common Open-mission Management Command and Control (ICOMC2) as the RQ-21 Integrator/ Blackjack. Sources: Insitu, “Insitu Announces ScanEagle 2 – the Next Generation of the ScanEagle Platform” | Defense News, “Insitu Launches New ScanEagle 2 UAS” (incl. existing customer list).

ScanEagle 2

FY 2014

Buyers: Yemen, Iraq; Opportunities: Japan, UAE partnership, USCG; Fielding in UK Royal Navy; New CEO.

Australian report
click for video

Sept 29/14: Yemen. Insitu Inc. in Bingen, WA receives an $11 million firm-fixed-price delivery order from Yemen for 9 ScanEagle Electro-Optics and 3 NightEagle UAVs. This order also provides for one 12-month/3,600 flight-hour sustainment package with acceptance testing, spares, technical manuals, and training; a site activation team; field service representative; and protection for the support team. All funds are committed immediately.

Work will be performed in Bingen, WA (50%), and Sanaa, Yemen (50%), and is expected to be complete in September 2015. The US Navy’s Naval Air Warfare Center Aircraft Division in Lakehurst, NJ acts as Yemen’s contract agent (N68335-11-G-0009, DO 0007).

Yemen buys

Sept 29/14: Czech. Insitu, Inc. in Bingen, WA receives a $6.8 million firm-fixed-price delivery order from the Czech Republic for 7 ScanEagle electro-optics and 3 NightEagle UAVs, to be used by their troops in Afghanistan. All funds are committed immediately.

Work will be performed at Bingen, WA (50%), and Afghanistan (50%), and is expected to be complete in September 2015. The US Navy’s Naval Air Warfare Center Aircraft Division in Lakehurst, NJ acts as the Czech Republic’s contract agent (N68335-11-G-0009, DO 0006).

Czech Republic buys

Aug 6/14: Leadership. Insitu CEO Steve Morrow (q.v. April 28/11) is retiring, so Boeing names SVP Insitu Programs Ryan Hartman as the new President and CEO, effective immediately. Sources: Insitu, “Boeing Names Ryan Hartman Insitu President and Chief Executive Officer”.

New CEO

June 22/14: UK. The Royal Navy is now using drones from its ships on operations:

“Just 7 months after the Ministry of Defence ordered the system from Boeing Defence UK, footage released today, 22 June, shows ScanEagle taking flight from [the Type 23 frigate] HMS Somerset in the [Persian] Gulf.”

Sources: UK MoD, “Royal Navy’s new eyes in the sky”.

June 2014: USCG. The ScanEagle’s performance with the US Coast Guard may yet make it the service’s 1st ship-borne UAV, after successful drug busts aboard one of the new frigate-sized National Security Cutters:

“At a joint House Transportation and Foreign Affairs Committee hearing looking at maritime drug interdiction efforts, Adm. Robert Papp, commandant of the Coast Guard prior to his retirement in May, said the service is continuing to test ScanEagles…. The Coast Guard will pursue an acquisition program, he confirmed.”

Sources: NDIA National Defense magazine, “Coast Guard Closer to Acquiring Ship-Based Drones”.

May 13/14: Firefighter. Insitu Pacific touts a successful ScanEagle demonstration for the Australian New South Wales Rural Fire Service over the Wollemi National Park, 150 km northwest of Sydney, where fires have burned more than 35,000 hectares of bushland since December 2013.

The trial was trial a collaborative effort between Insitu Pacific and General Dynamics Mediaware, whose D-VEX next-generation video exploitation system streamed full-motion video imagery alongside geo-location information in near real time. This combination was used to monitor and report on the movement of the fire front at night, which is generally done at low altitudes that are unsafe for manned aircraft. It’s also possible to do this job using more advanced sensors on full-size UAVs like the MQ-9 Reaper, but ScanEagle is a far more affordable option. Sources: Insitu, “Insitu Pacific Demonstrates Fire Management Assistance with ScanEagle Unmanned Aircraft”.

Jan 12/14: Japan. Japan’s Maritime Self-Defence Force is looking for ways to improve surveillance, in the wake of Chinese provocations and aggressive territorial claims. Their constitution bars aircraft carriers, but they’d like to try small UAVs that can be launched from destroyers. ScanEagle is already being trialed in Japan, which makes it the natural choice if Japan wants to trial live flights during the FY 2014 budget request’s YEN 2 million research (about $23,600) research phase.

If the JMSDF goes ahead, they’ll buy up to 19 systems. Textron’s Aerosonde can offer a competitor, Northrop and Raytheon have BAT UAVs, and even Boeing has a 2nd UAV up their sleeve in the RQ-21 Integrator. Sources: Japan Times: “MSDF looks to deploy drones on destroyers”.

Jan 7/14: Iraq. Now that Prime Minister Maliki’s sectarian approach to governing has produced predictable rebellion and insurgency in Sunni areas, the USA is shipping Iraq some weapons and equipment, even as heavier equipment finds itself blocked by Sen. Menendez [D-NJ], and many other senators are voicing concerns. Army Col. Steven Warren:

“We’re expediting delivery of 10 operational ScanEagles for part of the original purchase, as well as an additional four nonoperational ScanEagles, which will be sent to help facilitate maintenance of the original 10.”

They’ll act as Iraq’s high-end UAV, compared to the 48 Raven mini-UAVs slated for delivery in the spring. Sources: Pentagon, “DOD Speeds Delivery of Surveillance Assets to Iraq” | The Daily Beast, “Congress to Iraq’s Maliki: No Arms for a Civil War”.

Nov 19/13: UAE. Tawazun subsidiary Abu Dhabi Autonomous Systems Investments (ADASI) expands on a previous marketing and training teaming agreements with Boeing Insitu (q.v. Feb 18/13, Nov 15/11), and taken the next step: they’ll be able to operate and maintain Boeing’s ScanEagle and its larger Integrator UAVs as a service for the UAE military, and for “neighbouring allies.” That gives them complete service authority with the UAV, from marketing, to training, to operation.

ADASI aren’t newcomers to the UAV world. Under the UAE’s Al Sabr program, the firm performed final assembly of the country’s Schiebel S-100 Camcopter small helicopter UAVs, have been conducting R&D to expand the VTUAV’s range of carrying platforms, and service the UAE’s fleet. Sources: ADASI release, Nov 19/13.

FY 2013

SOCOM MEUAS contract; UK buys ScanEagle; Japan begins trial; Iran copies it from crashed UAVs; Kestrel agreement solidifies moving target detection; Sensor cueing from land robots; Launch & recovery improvements.

ScanEagle small craft recovery

Small boat pickup
(click to view full)

Sept 17/13: Poland. Insitu Inc. in Bingen, WA receives $7.3 million for a firm-fixed-price delivery order covering ScanEagle system hardware repairs and modifications for Poland. It includes spares, operations and maintenance training, and technical UAS publications.

Work will be performed in Bingen, WA and is expected to be complete in September 2014. US Naval Air Systems Command in Patuxent River, MD acts as Poland’s agent within the FMS framework (N00019-12-G-0008, #0016).

Sept 16/13: SOCOM. A maximum $300 million, 3-year firm-fixed-price, indefinite-delivery/ indefinite-quantity contract for ScanEagle UAVs, operator services, and maintenance services in support of US SOCOM’s naval special warfare operators.

Work will be performed in Bingen, WA, and the contract will run until September 2016. $85 million in operational and supplemental/OCO funds are committed immediately, and will expire by Sept 30/13. Interestingly, the Pentagon says that the “contract was not competitively procured pursuant to FAR 6.302-1,” which is the “only 1 responsible provider” exemption. That significant language, because Textron subsidiary AAI’s Aerosonde 4.7G won the MEAUS-II competition (q.v. March 5/12). ScanEagle pushed back in with a $190 million, 25-month “unusual and compelling urgency” MEAUS contract in February 2013, and this award appears to firmly nail down its position as SOCOM’s go-to UAV (N00019-13-D-0016).

US SOCOM

July 26/13: FAA. The US Federal Aviation Administration issues its 1st UAV Restricted Category Type Certificates, which include the ScanEagle X200. A “major energy company” wants to fly ScanEagle in international waters off of the Alaska coast, surveying ocean ice floes and migrating whale patterns, in order to assess potential Arctic oil exploration areas.

Experimental Airworthiness Certificates have been used for non-government UAV operations in the past, but they don’t allow commercial use. The FAA says that US military acceptance of the ScanEagle and Puma designs was an important factor in granting the new Restricted Category certificates, which do allow commercial operations.

That’s going to be a hotter area for UAV manufacturers over the next few years, and for the FAA as well. The Federal Aviation Administration Modernization and Reform Act of 2012 mandated that the FAA integrate UAVs into domestic airspace by 2015, but a key deadline establishing 6 pilot sites by August 2012 wasn’t met. These type certificates are a small step forward, within a larger framework. Sources: US FAA | NDIA’s National Defense magazine | Seattle Times.

(Restricted) Commercial USA in USA

July 12/13: Industrial. Insitu breaks ground on a new 120,000-square-foot production facility near its headquarters in Bingen, WA. The building is expected to be done in August 2014. Sources: Insitu, July 12/13 release.

July 2/13: USCG. The Coast Guard has been pondering its UAS options and requirements for years (vid. Dec 1/09 entry). They recently completed the 2nd of 3 planned demonstration phases. They used a ScanEagle during a 2-week deployment aboard the Bertholf cutter. That led to 90+ hours of flight time, during which the UAV helped with a the interception of a cocaine-loaded vessel. That gave them the opportunity to test the daytime camera, the combination electro-optical/infrared camera, and auto detection software.

The 3rd phase will gather quantitative data aboard a National Security Cutter in early 2014. USCG.

June 20/13: Britain. The Royal Navy signs a GBP 30 million (about $46.9 million) contract to buy ScanEagle UAVs, for use from Royal Fleet Auxiliary ships like the Bay Class amphibious landing ships, as well as surface combatants like Britain’s frigates, destroyers, and helicopter carriers. This is the Royal Navy’s 1st sea-launched UAV, and it will be a big help to a fleet whose number of ships has dwindled, even as it abandoned maritime patrol aircraft.

ScanEagles can also serve as targeting assets for the Royal Marines, and for Navy ships if Britain buys naval weapons that use laser precision guidance. Raytheon’s new Excalibur laser/GPS guided shell is one such naval option. MBDA’s proposed maritime adaptation of the British Army’s Fire Shadow loitering missile is another. UK MoD.

Britain’s Royal Navy buys in

May 14/13: Japan. Insitu Pacific delivers a ScanEagle Unmanned Aircraft System (UAS) to its partner Mitsubishi Heavy Industries (MHI) of Japan, for a 12-month operational evaluation by the Japanese Ground Self Defence Forces (JGSDF, see July 11/12 entry). Insitu.

April 24/13: OEF, etc. A $7.8 million firm-fixed-price contract modification to exercise an option for ScanEagle/ Nighteagle services until March 2014, in Afghanistan and around the world. $3.6 million is committed immediately.

Work will be performed in Bingen, WA, using FY 2013 Navy wartime supplemental operations and maintenance funds (N00019-11-C-0061).

April 24/13: NanoSAR next. ImSAR LLC in Springville, UT receives an $8.8 million cost-plus-fixed-fee contract modification, for “research services in support of the ultra-small aperture radar” (q.v. May 29/12 entry). This brings the contract’s cumulative value to $32.8 million.

ImSAR are the makers of the NanoSAR and Leonardo radars. US Army Contracting Command in Natick, MA manages this contract (W911QY-12-D-0011, 0006).

March 8/13: OEF. Insitu, Inc. in Bingen, WA receives a $7.8 million firm-fixed-price contract modification, exercising an option for ScanEagle operational and maintenance services in Afghanistan, including both day and night operations.

Work will be performed in Bingen, WA, and is expected to be complete in January 2014. $3.6 million is committed immediately, all of which will expire at the end of the current fiscal year on Sept 30/13 (N00019-11-C-0061).

Feb 18/13: UAE. Boeing broadens their ScanEagle support and sustainment agreement with the UAE’s ADASI (vid. Nov 15/11 entry), adding marketing services within the Middle East and North Africa, training services, and the new Integrator UAV. Boeing VP Debbie Rub reiterated to Gulfnews that this is:

“Not a contract but an agreement to work together. No particular value right now but the region needs this capability so they are working together so that we can grow this sort of business. There are intensions [sic] with Adasi to establish this as the centre in the Middle East for the ScanEagle and Intergrator contracts.”

See: Boeing | Arabian Aerospace | Gulfnews.

Feb 8/13: Iranian copies. The regime’s PressTV is now showing photos of a production line for ScanEagle UAV knock-offs.

Back on Dec 17/12, Commander of the Islamic Revolution Guards Corps (IRGC) Navy Rear Admiral Ali Fadavi had said that Iran was producing copies of the ScanEagle, based on drones it had captured. The Iranian regime says a lot of things about its military capabilities, most of which are fodder only for comedians and the credulous. This report, on the other hand, was plausible.

Iran has significant aerospace reverse engineering expertise, which it has built up to keep its fleet of American fighters and helicopters in the air. They also have some UAV expertise, and Iranian UAVs launched from Lebanon have been shot down over Israel. Iranian copies may not have the same performance and features as ScanEagle, but it’s reasonable to conclude that for once, Iran is making a military claim in line with its demonstrated capabilities. Iran’s PressTV.

Feb 6/13: MEUAS, Too. Insitu Inc. in Bingen, WA receives a 25-month Mid-Endurance Unmanned Aircraft System (MEUAS) indefinite-delivery/ indefinite-quantity contract from US SOCOM, worth $1 million – $190 million. MEUAS involves contractor-owned and operated equipment on the front lines. Work will be performed in Bingen, WA, and “overseas.” US Special Operations Command at MacDill AFB, FL manages the contract (H92222-13-D-0005). FBO.gov justifications for the award shed some light on the contract, which is pursued under FAR 6.302-2, “Unusual and Compelling Urgency”:

“Due to unforeseen circumstances beyond the Government’s control, there is an immediate requirement to mitigate a critical ISR services gap. This proposed contract action is to ensure continued operational capability.”

The interesting question is whether this new contract also provides for RQ-21 Integrator services, to match the USMC’s new STUAS-II UAV buys. Insitu was asked, but said that they were unable to comment. Meanwhile, there has also been a steady expansion and extension of Insitu’s original H92222-09-D-0015 MEUAS ScanEagle contract, when it became clear that its $250 million would run out long before April 27/14. FBO.gov announced on Feb 7/13 that:

“Program efforts were initiated in October 2010 to establish the competitive follow-on MEUAS II contract. A Justification and Approval (J&A) document was approved on 10 June 2011 to increase the existing contract ceiling by $50,000,000 for a revised contract maximum of $300,000,000. This allowed for the continuation of mission essential operations during the source selection process of the MEUAS II follow-on requirement. A second J&A was approved and issued on 16 July 2012. This action increased the contract maximum by $35,000,000 for a revised contract maximum of $335,000,000. This was to assure continuous operational capability during the transition from the MEUAS contract to the MEUAS II [won by AAI’s Aerosonde UAV] …. [Now we’re announcing a raised] dollar ceiling of the MEUAS contract (H92222-09-D-0015) by $10,000,000 for a revised contract maximum of $345,000,000.”

Bottom line? MEUAS could end up being worth as much as $535 million to Insitu, more than double its original amount. From the government’s point of view, it now has 2 MEUAS vendors, with contracts that will both expire in March 2015. FBO.gov re: Revised Contract | FBO.gov re: revised contract maximum | Insitu.

US SOCOM MEUAS

Nov 16/12: OEF. Insitu Inc. in Bingen, WA receives a $12.1 million firm-fixed-price contract modification for pre and post deployment operations and services involving ScanEagle UAVs in Afghanistan. The contract mentions both electro-optical and mid-wave infrared imagery, and in 2013 the new MWIR/EO turret will let the company offer both of those options, without requiring the UAV to land and switch (q.v. Aug 7/12 entry).

Work will be performed in Bingen, WA, and is expected to be complete in August 2013. All contract funds will expire at the end of the current fiscal year, on Sept 30/13 (N00019-11-C-0061).

Nov 16/12: AOL Defense calls attention to Insitu’s business model of providing turnkey services, as the US military prepares to cut in-theater deployments and surveillance, standardize its UAVs, and bring operations and maintenance in house.

Meanwhile, the civilian market isn’t ready yet. That’s partly because of issues around certification in civil air space, and partly because all Insitu UAVs must be sold as weapons through the USA’s ITAR process. As an example, oil companies who want to use ScanEagle are told that they can’t have any non-US citizens aboard the operating platform. Things are going well in Australia with government agencies and civil fight authorities, but that won’t be enough.

Insitu is trying to get a version of the ScanEagle designated as a commercial commodity, and they estimate that the RQ-21A Integrator program will be worth $500 million over 10 years. Even so, AOL Defense is probably right that the Boeing subsidiary is about to take a financial hit.

Oct 30/12: UAV + UGS. Insitu Pacific in Queensland, Australia announces that integration between ScanEagle and McQ’s iScout Unattended Ground Sensor (UGS)/ OmniWatch technologies is complete. McQ’s UGS is in widespread service with the U.S. Department of Defense, Department of Energy and “a range of international customers.”

The project enables UGS target detection alerts to be automatically displayed within ScanEagle’s Insitu I-MUSE multiple UAS controller software. The iScout sensor automatically sends a notification to I-MUSE, displaying the target location, detection type (seismic, magnetic, acoustic or infrared) and other relevant information. The operator is then able to automatically focus the ScanEagle’s sensors on the new contact to verify the data provided by iScout and OmniWatch, and to continue to track the target once it has moved beyond the OmniWatch camera range. Insitu.

Oct 23/12: Kestrel agreement. Insitu Inc. announces a long-term licensing agreement with Sentient in Melbourne, Australia, to integrate Kestrel land and maritime automated detection software into Insitu’s ScanEagle and Integrator systems.

Kestrel software is currently deployed as a separate add-on that specializes in detecting moving targets within the field of view of the UAV’s electro-optical (EO) and infrared (IR) sensors. There are land and maritime versions, which have been used by the U.S. and its allies in Iraq and Afghanistan. Insitu | Sentient.

Kestrel MTI agreement

Oct 10/12: Compact CLRE. The US Office of Naval Research is funding tests of the ScanEagle Compact Launch and Recovery System (CLRE), which combines the Skyhook recovery system with a compressed air launcher for the UAV. The end result is more compact than the traditional piston launcher/ skyhook combination, which is a big advantage for smaller boats and ships. ONR adds that:

“The system currently is trailer mounted for testing and ease of towing behind ground vehicles, but Insitu is exploring modifications of this version for rapid deployments. Its turntable base allows for mounting to a variety of integration structures.”

2012

New USN contract introduces competition, but assures ScanEagle’s future; Key US SOCOM loss; Wins in Singapore & Malaysia; Dutch buy ScanEagle services, but look to Integrator; Japanese evaluation; Integrator gets closer; Research into new tiny ground-scanning radar.

ScanEagle recovery

Skyhook recovery
(click to view full)

Sept 26/12: Upgrades. Boeing subsidiary Insitu, Inc. in Bingen, WA receives a $12.4 million delivery order for the hardware required to modernize the ScanEagle and its ancillary equipment. See Aug 7/12 for more details of what the upgrades entail; the hardware contract also includes replacements, using upgraded air vehicles and components.

Work will be performed in Bingen, WA, and is expected to be complete in May 2013. All contract funds will expire at the end of the current fiscal year, which is almost immediately. The Naval Air Systems Command, Patuxent River, Md., is the contracting activity (N00019-12-G-0008).

Sept 17/12: OEF. Insitu Inc. in Bingen, WA receives a $7.7 million firm-fixed-price contract modification for pre and post deployment operations and services involving ScanEagle UAVs in Afghanistan. The contract mentions both electro-optical and mid-wave infrared imagery, and in 2013 the new MWIR/EO turret will let the company offer both of those options, without requiring the UAV to land and switch (q.v. Aug 7/12 entry).

Work will be performed in Bingen, WA, and is expected to be complete in August 2013. All contract funds will expire at the end of the current fiscal year, on Sept 30/12 (N00019-11-C-0061).

Aug 21/12: OEF. Insitu in Bingen, WA, is awarded a $23.4 million firm-fixed-price contract modification for additional ScanEagle operations and maintenance in Afghanistan, using both daytime EO and IR night sensors. Work will be performed in Bingen, WA and is expected to be complete in August 2013 (N00019-11-C-0061).

Aug 9/12: Netherlands. A Dutch ScanEagle is launched on its first anti-piracy operation in the Gulf of Aden, from the amphibious ship HNLMS Rotterdam. The LPD embarked the UAVs, catapult, and command station, plus a 19-soldier Army contingent. Dutch MvD [in Dutch].

Aug 8/12: Comms. relay. Boeing touts a smaller, lighter version of its Tactical Compact Communications Relay (TCCR). The 1.6-pound TCCR extends the range of line-of-sight military handheld radios from under 10 nautical miles to more than 150, and has been operating in Afghanistan. The new 1-pound version does the same, and will fit into a 5″ x 5″ x 1″ slot in the ScanEagle’s payload bay.

The new TCCR has been tested on several other UAVs, including the Schiebel Camcopter S-100, and Boeing plans to demonstrate a civilian set that could support emergency response or other commercial applications.

Aug 7/12: Netherlands. Insitu Inc. announces that the Dutch military can now fly the ScanEagle under a limited military aircraft type-classification certificate from the Military Aviation Authority (MAA) of the Netherlands.

The Dutch needed that, because they intend to operate the UAVs over their own country as well as abroad. Both sides were motivated, so the certification milestone was achieved in just 4 months. Note that this isn’t a full civilian certification, but it will definitely help. Insitu.

Aug 7/12: Sensors. Insitu Inc. announces that it’s conducting field evaluations of 2 new turrets for ScanEagle. Both turrets will be available in the first half of 2013, and better power draw will help make switch-ins easier.

The new Hood Technology Corp. Vision MWIR/EO turret means customers won’t have to choose any more between zoom cameras or mid-wave infrared thermal imaging on their ScanEagles. Insitu’s larger RQ-21A Integrator was already offering both modes, and competitive pressure makes it an important advance.

Hood’s SuperEO turret has already been in service for about a year, providing 5x better stabilization than its predecessor. The newest SuperEO Enhanced turret lets operators track, zoom and focus while maintaining positive identification, thanks to a sophisticated gimbal mechanism and a picture-in-picture display. Losing the target of interest when the camera moves has long been an annoying problem for many UAVs, especially small ones.

July 12/12: Australia. The Army’s contract for ScanEagle services has ended, but the Navy is interested. Insitu Pacific in Queensland, Australia is still using the Army’s contract, just extended and expanded to include trials with the Royal Australian Navy (RAN). ScanEagle will be installed on a number of RAN vessels, and a first-of-class flight trial from a Frigate is expected in September 2012.

The RAN’s endorsed Aviation vision, NA2020, is to have a UAS dedicated unit by 2020. That’s awfully slow, given the pace of change, but the embarked trials will begin moving them in that direction. As American experiences have shown, UAVs as a service can work as a shipboard offering. If the RAN decides to adopt ScanEagle as an “interim UAV” service, there would be almost no changes from the arrangement it has just signed. Insitu.

RAN extends Army deal

July 11/12: Japan. Insitu Pacific in Queensland, Australia announces a contract from Mitsubishi Heavy Industries, Ltd. (MHI), to deliver ScanEagle systems for comprehensive operational evaluation by the Japanese Ground Self-Defense Force (Army).

It’s more than just an evaluation, as the ScanEagles will be operated by the JGSDF during this period to assist in disaster recovery, as well as intelligence, surveillance and reconnaissance (ISR) missions. Having said all that, it isn’t a long-term win yet, either.

July 9/12: Singapore. Insitu Pacific in Queensland, Australia announces a contract from the Republic of Singapore Navy (RSN), to equip its 6 Formidable Class (Lafayette Class derivative) missile frigates with ScanEagle systems. Insitu Pacific will also provide training, logistics and ship installation, as well as specialist in-country maintenance support.

This decision has been a while in coming, vid. the March 2/09 entry detailing ship trials. Insitu.

Singapore

May 29/12: NanoSAR next. ImSAR LLC in Salem, UT receives a $24 million firm-fixed-price and cost-plus-fixed-fee contract to build, test, and assess a lightweight ultra wideband Synthetic Aperture Radar for use on small unmanned aerial vehicles. ImSAR makes the NAnoSAR, and this looks like the contract to develop its successor.

Work will be performed in Salem, UT with an estimated completion date of May 31/17. One bid was solicited, with one bid received by US Army Contracting Command in Natick, MA (W911QY-12-D-0011).

May 20/12: Iraq? Reuters confirms that Iraq will be using UAVs to protect its southern port and associated oil platforms. The logical candidate is Insitu’s ScanEagle, which is already operating in this role (vid. Feb 9/12 entry):

“Iraq’s navy has purchased US drones to protect the country’s oil platforms in the south, from where most of Iraq’s oil is shipped,” said an official from the Office of Security Cooperation in Iraq, which is part of the US embassy. The OSCI did not give further details of the number or type of unmanned aircraft. But Iraqi security officials confirmed plans to use drones to protect oil infrastructure.”

Iraq?

May 15/12: Insitu, Inc., Bingen, WA receives a $35.5 million firm-fixed-price contract modification for additional ScanEagle and NightEagle services in Afghanistan.

Work will be performed in Bingen, WA, and will run to December 2012. All Contract funds will expire at the end of the current fiscal year, on Sept 30/12. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-11-C-0061).

May 4/12: Over in Australia. The ScanEagle has made its last flight for Australia, and its leased services are being replaced with Textron’s RQ-7B Shadow UAVs bought under Project JP129.

While Boeing contractors provided assistance and operational services, about 180 Australian Defence Force personnel deployed in support of the ScanEagle, mostly from 20th Surveillance and Target Acquisition Regiment, with elements from 16th Air Defence Regiment, Defence Imagery and Geospatial Organisation, 1st Topographic Survey Squadron and 16th Aviation Brigade. During its 5 years in operation in Afghanistan, ScanEagles flew about 32,000 hours in more than 6,200 missions. Australian Army | Ottawa Citizen.

April 17/12: Malaysia. Insitu Pacific and Composites Technology Research Malaysia (CTRM) announce a contract for Insitu Pacific to deliver its ScanEagle to CTRM, to be operated by CTRM’s subsidiary Unmanned Systems Technology (UST).

Insitu Pacific has confirmed to DID that “CTRM will utilise the ScanEagle system to augment UAS Services provided to the Malaysian Defence Forces under an existing contract.”

Malaysia

April 4/12: Hydrogen-powered. Boeing’s Insitu announces that the ScanEagle has completed a hydrogen-powered test flight, using a 1,500-watt fuel cell by United Technologies and a hydrogen fueling solution by the US Naval Research Laboratory. They add that this ScanEagle is lighter than the traditional model, which means more room for equipment. On the other hand, the release didn’t discuss the effects on range and endurance, which are more critical traits for this UAV. Earth Techling.

March 19/12: Dutch contract. Insitu announces a contract with the Dutch MvD to use its ScanEagle “both domestically and abroad.” Specifically, they’ll provide:

“…an ISR capability during the second half of 2012, replacing a program [DID: Sperwer UAVs] that ended in the middle of 2011. Looking forward, Netherlands MOD and Insitu plan to continue to explore the potential for multi-mission ISR capabilities using a next-generation Insitu UAS that carries multiple ISR sensors and enables rapid, robust payload integration.”

Which is to say, their RQ-21A Integrator platform. Both of the interim ScanEagle systems (3 UAVs each) are expected to achieve operational capability by late 2012, with 1 available for overseas deployment, and the other used for training and domestic tasks.

The permanent Sperwer replacement will involve 5 systems, by late 2014: 3 for deployment, 1 for missions within The Netherlands, and 1 for training. The RQ-21A has the required integration with ScanEagle ground systems, and has been chosen to enter service with 107 Aerial Systems Battery in 2014. Insitu | Dutch Defence Press.

Netherlands

March 5/12: MEUAS-II loss. Textron’s subsidiary AAI wins the 3-year, maximum $600 million follow-on to US Special Forces’ MEUAS contract, using its Aerosonde 4.7G UAV. Insitu’s MEUAS contract had been slated to expire in 2014, but the somewhat-imprecise wording of public statements and solicitations suggest that MEUAS-II will fully replace the old contract.

With its technology validated by 2 huge American contracts, AAI’s Aerosonde UAVs can be expected to be a much more visible competitor around the globe. Meanwhile, ScanEagle has gone from the sole-source solution in 2 major American contracts, to forced competition in UAS-ISR and an uncertain position in MEUAS. ScanEagle UAV still has important advantages in its array of specialized variants, and the larger RQ-21A Integrator UAV is on tap as a follow-on offering. Even so, the MEUAS-II setback may leave Boeing and Insitu pondering the need for further investment in, and upgrades to, their core ScanEagle platform. Textron’s AAI | UV Online.

US MEAUS-II

Feb 29/12: USN ISR. US NAVAIR issues their 5-year, $864 million UAS ISR contract, which can include services for US military allies, alongside the US Navy and Marines. Insitu submits the ScanEagle instead of the RQ-21A Integrator, and their selection as an eligible bidder for task orders would seem to protect ScanEagle’s near term future.

On the other hand, the umbrella contract introduces competition to an area that ScanEagle used to have to itself. Textron’s Aerosonde G will compete with Insitu’s ScanEagle for naval and land task orders, while Saab’s small Skeldar heli-UAV will become a 3rd competitor on land. Read “ScanEagle, Aerosonde & Skeldar: The USN’s UAS-ISR Contract, 2012-2017” for full coverage.

USN ISR

Feb 9/12: Exports. An AOL Defense report offers an expanded list of ScanEagle operators, as well as 3 more potential export clients:

“Navy leaders are considering foreign military sales of the Scan Eagle to Kuwait, Pakistan and the Netherlands, according to a presentation by Marine Corps Col. James Rector, head of the small tactical unmanned aerial systems division at Naval Air Systems Command. Aside from the U.S. Navy, the Scan Eagle is being flown by naval forces in Colombia, Tunisia, Poland and Iraq, according to PowerPoint slides from Rector’s speech at the Association for Unmanned Vehicle Systems International’s annual program review in Washington yesterday.”

The Netherlands is already using ScanEagle as an interim UAV; presumably, Dutch discussions represent long-term lease or purchase options. Previous reports have suggested that Boeing is offering ScanEagle leases with provisions to switch part-way through, and use the larger and more advanced RQ-21 Integrator platform (vid. June 16/10 entry).

Jan 25/12: NightEagle. Insitu, Inc. in Bingen, WA receives an $20 million firm-fixed-price contract modification, exercising an option for ScanEagle operational and maintenance services. These services will provide electro-optical/infrared and mid-wave infrared (NightEagle) imagery in support of Marine Corps operations in Afghanistan. Work will be performed in Bingen, WA, and is expected to be complete in May 2012. All contract funds will expire at the end of the current fiscal year, on Sept 30/12 (N00019-11-C-0061).

Jan 22/12: Closing time approaches. First flight of an Early Operational Capability (EOC) RQ-21A STUAS Integrator UAV at the USMC’s Air Ground Combat Center in Twentynine Palms, CA, 16 months after the contract is awarded. USMC UAV Squadron VMU-3 will deploy the RQ-21A within the USA, while a government-contractor team works with the system, and develops tactics, techniques, and procedures on the way to formal Initial Operational Capability (IOC), and then Full Operational Capability (FOC).

As those milestones are reached, Insitu’s ScanEagle will fade from use. US NAVAIR: “RQ-21A will eventually replace the Navy and Marine ISR services contract in which current ISR missions are conducted in Iraq, Afghanistan and shipboard.”

2011

CEO shift; Dutch pick ScanEagle; Arctic & Libyan operations; Swarm flight; Comm relay test.

Aussie ScanEagle

Aussie ScanEagle
(click to view full)

Nov 28/11: Insitu, Inc. in Bingen, WA receives an $12 million firm-fixed-price contract modification, exercising an option for ScanEagle operational and maintenance services. These services will provide electro-optical/infrared and mid-wave infrared (NightEagle) imagery in support of Marine Corps operations in Afghanistan. Work will be performed in Bingen, WA, and is expected to be complete in January 2012. All contract funds will expire at the end of the current fiscal year, on Sept 30/12 (N00019-11-C-0061).

Nov 15/11: UAE. Insitu Inc. announces a partnership with Abu Dhabi Autonomous Systems Investments Company (ADASI), to perform joint support and sustainment activities on Insitu’s ScanEagle and Integrator UAS.

Oct 6/11: Canada. Insitu Inc. announces that its Canadian clients have successfully used ScanEagle UAVs during Operation Nanook in Canada’s Northwest Passage. The exercise focused around an Arctic major air disaster (MAJAID) simulation, and ScanEagle was deployed by Insitu and its partner ING Engineering to identify traversable ground routes, watch for polar bear threats, and monitor day-to-day iceberg movements. Insitu and ING UAS operators launched and retrieved the aircraft, then handed control over to the Canadian Forces and stood by to provide technical assistance as needed. Commanders in tactical operations centers (TOC) at 74 degrees north and troops on the ground received real-time video.

The exercise itself is not as significant as ScanEagle’s proof of use in polar environments. Insitu | Canada DND on Operation Nanook 11 | Canada DND Nanook 2011 photos.

Sept 30/11: Insitu, Inc. in Bingen, WA received a $7.6 million firm-fixed-price contract for major end items and parts to be used in the ScanEagle system. Work will be performed in Bingen, WA, and is expected to be complete by January 2012. This contract was not competitively procured by the US Naval Surface Warfare Center Panama City Division in Panama City Beach, FL (N61331-11-C-0011).

August 15/11: Libyan operations. Insitu discusses ScanEagle’s performance over Libya, from the Arleigh Burke Flight II Class destroyer USS Mahan [DDG-72]. The operation began shortly after an Insitu team had been aboard Mahan to analyze the way ScanEagles were used, and made recommendation to expand its uses. Mahan put those suggestions into effect once Operation Unified Protector began, flying the ScanEagles in strong winds and forwarded secure imagery transmission to the task force used Boeing’s Secure Video Injection system:

“What happened over that period of time, no one expected,” said ScanEagle Detachment Officer in Charge Lt. Nick Townsend. “ScanEagle was locating contacts of interest that no one else could find. After the dust settled, ScanEagle was credited with locating a host of contacts of interest due to its ability to capture superior image quality and to operate covertly at relatively low altitudes.”… Later coordinating with an AWACS team, the USS Mahan ScanEagle team drew on ScanEagle’s 24-hour endurance to support additional phases of the mission, including battle damage assessment: ScanEagle delivered real-time, full-color imagery… “They (operational commanders) say ‘put the camera here’ and we put the camera there without going through layers of complex coordination. We get essential information directly to the decision makers fast,” said Insitu ScanEagle Site Lead Samuel Young.”

Libya experience

May – August 2011: Comm relay. Boeing announces successful May and August demonstrations of ScanEagle’s new narrowband communications relay, using an Insitu ScanEagle and AeroVironment’s Puma AE mini-UAV. During the multiservice demonstrations, held in California, the UAVs flew at a variety of altitudes while linking handheld military radios dispersed over mountainous regions, extending the radios’ range tenfold.

Larger RQ-7B Shadow UAVs have also been used in this role, but those are generally controlled at the battalion level or above. Narrowband relays small enough to work on mini-UAVs would represent an important step forward, especially for Special Operations forces.

July 7-10/11: UAV Swarm. Boeing conducts successful autonomous UAV swarm missions over the rugged terrain of eastern Oregon, using 2 ScanEagles and a Procerus Unicorn UAV from The Johns Hopkins University Applied Physics Laboratory (JHU/APL). Boeing Advanced Autonomous Networks program director and team leader Gabriel Santander described it as “a milestone in UAV flight”; in this case, that’s a reasonable label.

The JHU/APL developed the UAVs’ Mobile Ad Hoc Network and swarm technology, which let them work together to search the test area through self-generating waypoints and terrain mapping, while simultaneously sending information to teams on the ground. A broader demonstration is planned for the end of September. Boeing.

Swarm flight

June 30/11: Netherlands. The Dutch will use ScanEagle UAVs as an interim front-line replacement for Sagem’s much larger Sperwer system, which has just been retired. Dutch MvD | Aviation Week

Dutch pick

May 31/11: Insitu, Inc. in Bingen, WA received a $46 million firm-fixed-price-contract to provide deployment services and flight hours, including electro-optical/infrared and mid-wave infrared imagery in support of Marine Corps operations in Afghanistan. In practice, this means both ScanEagle and NightEagle platforms; looks like the April 9/11 short-term contract went well.

Services will encompass both operation and maintenance of the ScanEagle UAS, to provide real-time imagery and data to USMC personnel. Work will be performed in Bingen, WA and in the field, and is expected to be complete in May 2012. All contract funds will expire at the end of the current fiscal year, on Sept 30/11. This contract was not competitively procured, pursuant to FAR 6.302-2 (N00019-11-C-0061).

June 2011: Insitu’s inception. The Smithsonian Institute’s magazine profiles the story behind Insitu and the ScanEagle, as part of a feature describing the evolution of UAVs toward civilian roles. Boeing bought the firm for about $400 million, in July 2008. Read “Drones are Ready for Takeoff“.

May 26/11: Insitu, Inc. in Bingen, WA received an $83.7 million indefinite-delivery/ indefinite- quantity contract for operations and maintenance services to support government-owned ScanEagle systems, including: multiple training courses ranging from system pilot training, maintenance and operations, to mission coordinator and payload operator; multiple kits for sustainment, payload and engine module kits; and multiple spare parts.

Work will be performed in Bingen, WA, and will run until May 2012. $62.7 million will expire at the end of the current fiscal year, on Sept 30/11. There’s only one ScanEagle manufacturer, and this contract was not competitively procured, pursuant to FAR 6.302-2 (N00019-11-C-0012).

April 28/11: CEO shift. Boeing executive Steve Morrow becomes Insitu’s new President and CEO, succeeding co-founder Steve Sliwa, who retired April 1/11. That’s always a big inflection point in a company’s history.

Morrow holds a B.Sc. (electrical) Engineering from the University of South Carolina, and an M.Sc. Aeronautical engineering from the Naval Postgraduate School in Monterey, CA. He most recently served as Director, Stand-off Strike, leading long-range weapons programs including

  • GM-84 Harpoon and SLAM-ER missiles, the USAF’s Tomahawk ALCM, the Next Generation Cruise Missile, and Boeing’s portion of the Aegis Ballistic Missile Defense program. He joined Boeing in 2002 following his retirement as Navy program manager for Tomahawk-related programs. His Navy aviation experience came in P-3 sea control aircraft. Insitu.

New CEO

April 14/11: Insitu awards small business qualifier ArgenTech Solutions a contract to provide field service representative (FSR) services, at locations worldwide. It’s an initial 1-year contract that includes options for 2 additional years.

April 9/11: Boeing receives a $12.3 million firm-fixed-price contract modification for “additional Mid-Wave Infrared Unmanned Aerial Systems, intelligence reconnaissance surveillance services in for the 1st Marine Expeditionary Force combat missions in support of Operation Enduring Freedom.” Sounds like an order for NightEagle services in Afghanistan.

Work will be performed in Bingen, WA (65%), and St. Louis, MO (35%), and is expected to be complete in May 2011. The US Naval Air Warfare Center Aircraft Division in Lakehurst, NJ manages this contract (N00019-08-C-0050).

Feb 22/11: Boeing receives a $5.7 million firm-fixed-price indefinite-delivery/ indefinite-quantity contract modification for “additional persistent unmanned aerial vehicle intelligence, surveillance, and reconnaissance services in support of naval maritime missions.” ScanEagles featured prominently in the April 2009 rescue of an American vessel from Somali pirates, for example.

Work will be performed in Bingen, WA (65%), and St. Louis, MO (35%), and is expected to be complete in November 2011. All contract funds will expire at the end of the current fiscal year, on Sept 30/11 (N00019-08-D-0013).

2010

Polish order; New Integrator UAV for USMC; Weapons for ScanEagle?; FAA test; Heavy fuel; NanoSAR ready; ScanEagle SECC variant.

ScanEagle CC

SECC test
(click to view full)

Dec 30/10: Boeing receives a $14.5 million firm-fixed-price contract modification for additional “persistent intelligence, surveillance, reconnaissance unmanned aerial vehicle services in support of Marine Corps combat missions.”

Work will be performed in Bingen, WA (97%), and St. Louis, MO (3%), and is expected to be complete in February 2011. All contract funds will expire at the end of the current fiscal year, on Sept 30/11 (N00019-09-C-0050).

Dec 28/10: A $68.3 million firm-fixed-price contract for “full-motion video from commercial un-manned air intelligence, surveillance and reconnaissance platforms across Iraq. Work will be completed in Baghdad, Iraq, with an estimated completion date of Dec 31/11. The bid was solicited through the Internet with 2 bids received by U.S. Central Command in Baghdad, Iraq (M67854-07-D-2052).

Dec 3/10: Weapons? Aviation Week reports that the US Navy is working on weapons that could give even the ScanEagle UAV hunter-killer capability. The 2 pound next-generation weapon management system (WMS GEN2) has been tested in the lab, and the development team is now looking at using the WMS GEN2 with the 5 pound NAWCAD Spike mini-missile, the Scan Eagle Guided Munition (SEGM), and a GPS-Guided Munition (G2M, likely the RCFC).

Sept 27/10: Boeing in St. Louis, MO receives a $5.7 million not-to-exceed indefinite-delivery /indefinite-quantity contract modification for 2,100 hours of persistent UAV intelligence, surveillance, and reconnaissance services in support of US Navy and USMC missions.

Work will be performed in Bingen, WA (94%, Insitu subsidiary) and St. Louis, MO (6%), and the contract will end in September 2011. All contract funds will expire at the end of the current fiscal year, on Sept 20/10 (N00019-08-D-0013).

Sept 23/10: It took a while, but Boeing subsidiary Insitu, Inc. in Bingen, WA gets a $7.2 million modification to an American firm-fixed-price contract (N00019-09-C-0005), for Poland’s order of 10 ScanEagle systems. ScanEagle would join Aeronautics’ Orbiter mini-UAV and Aerostar tactical UAV, as UAVs available to Polish forces.

Work will be performed in Bingen, WA, and is expected to be complete in September 2011. $3.5 million will expire at the end of the current fiscal year. US Naval Air Systems Command in Patuxent River, MD manages the contract on Poland’s behalf. See “Polish Equipment Issues and Consequences” for more in-depth coverage of the issues and pressures behind Poland’s purchase.

Poland

Aug 24/10: NightEagle. Insitu announces that its NightEagle conversion kit is now fully integrated into combat operations after successfully completing fielding of an upgraded mid-wave infrared (MWIR) imager payload. Insitu responded to an urgent, mission-critical request, using its deployed operations representatives to beat the schedule. The new configuration consists of upgrades to ground support equipment, new software, and specialized in-field training.

NightEagle

Integrator

Integrator platform
(click to view full)

July 29/10: No ScanEagles for STUAS-II. Boeing subsidiary Insitu, Inc. in Bingen, WA wins a $43.7 million cost-plus-incentive-fee contract to provide its new Integrator UAVs under the USMC’s the small tactical unmanned aircraft system/Tier II unmanned aircraft system III (STUAS-II) competition. But the UAV that beats competitors like Raytheon’s KillerBee 4 is not a ScanEagle. Instead, it’s Insitu’s new Integrator UAV – which may herald the beginning of the end for ScanEagle. Integrator also uses catapult launch, and is recovered using the same Skyhook recovery systems as ScanEagle.

We won’t be covering other Integrator contracts in this article, just milestones that are relevant to ScanEagle’s future.

Work will be performed in Bingen, WA (46.7%), Hood River, OR (45.6%), and Melbourne, FL (7.7%). Work is expected to be completed in September 2012, but $788,931 will expire at the end of the current fiscal year, on Sept 30/10. This contract was competitively procured via an electronic request for proposals, with 4 proposals received by the Naval Air Warfare Center Aircraft Division in Lakehurst, NJ (N68335-10-C-0054). Insitu.

June 16/10: Poland. Reports surface that Poland has joined the customer list for Boeing’s leased ScanEagle UAV services, but details are scarce. At 15-20 hours endurance, ScanEagle offers longer on station time than leased Aeronautics DS’ Aerostars’ 8-12 hours. On the other hand, the Aerostar offers 110 pounds of payload, while ScanEagle offers just 13 pounds.

Shepard Group adds that Insitu has qualified a Mk4 catapult launcher, which will be compatible with both ScanEagle and Integrator, and is “ready to ship the launcher to an undisclosed customer in Afghanistan.” The Insitu spokesperson told them that around 35 ScanEagle systems of 5-10 UAVs each were operational with Australian, Canadian, Polish and US forces.

Aviation Week reports that Boeing is also in talks with a number of European countries to lease ScanEagle UAV services, with the option of an upgrade to their Insitu subsidiary’s slightly larger and more advanced Integrator UAV later on. Aviation Week | Shepard Group | StrategyPage.

June 12/10: Boeing receives a $59.5 million ceiling-priced modification to a previously awarded firm-fixed-price contract (N00019-09-C-0050) to provide 3,300 flight hours of persistent intelligence, surveillance, reconnaissance UAV services to the U.S. Marine Corps.

Work will be performed in Bingen, WA (97%), and St. Louis, MO (3%); and is expected to be complete in December 2010. $29.75 million will expire at the end of the current fiscal year, on Sept 30/10.

June 8/10: FAA tests. Boeing subsidiary Insitu Inc. signs a cooperative research development agreement with the USA’s Federal Aviation Administration (FAA), in order to guide the development of recommendations for UAV use in civil airspace. The research will be managed by the FAA’s Research and Technology Development Office and conducted at the William J. Hughes Technical Center in Atlantic City, NJ. Insitu | FAA Fact Sheet.

Insitu will provide a ScanEagle system, related support hardware and data, and UAV training for FAA pilots and maintenance staff. Insitu will also supply documentation related to ScanEagle, including an open invitation for FAA personnel to visit Insitu.

June 2/10: Canada. Insitu announces that its ScanEagle has logged more than 17,000 combat flight hours and 1,700 sorties with the Canadian Forces, as part of a “rent a drone” service operated by their Canadian partner ING Engineering. ScanEagle has been deployed with the Canadian Forces in theater since 2008 and has completed a successful maritime flight demonstration aboard the Kingston Class patrol vessel HMCS Glace Bay.

May 13/10: Insitu Inc. announces that it has demonstrated its heavy fuel engine-configured ScanEagle UAS to the U.S. Army Aviation Center of Excellence, in conjunction with the Joint Systems Integration Laboratory (JSIL). The tests at Fort Rucker, AL demonstrated interoperability between ScanEagle video with metadata and the U.S. Army’s One System Remote Video Terminal (OSRVT), a digital video encrypted data feed, a mid-wave infrared (MWIR) sensor for night scans, and Insitu’s stabilized airborne target tracking system.

May 12/10: SECC. Boeing tests its ScanEagle Compressed Carriage (SECC), whose 132-inch wingspan and folding aero surfaces let it be carried in a container and launched from an aircraft pylon, or a submarine. It’s recovered using the same SkyHook system as a regular ScanEagle.

ScanEagle SECC is powered by a 6 hp heavy-fuel engine. The test launched it from a ground vehicle, whereupon it flew an autonomous 75 minute flight plan at various altitudes, and provided streaming video to a nearby ground station. Boeing | Boeing feature w. video.

April 29/10: Insitu Inc. announces that its ScanEagle UAS recently exceeded 300,000 combat flight hours since its 1st operational flight in 2002, and accounted for approximately 22% of the 550,000 hours that American UAVs flew in 2009.

April 14/10: An $11 million modification to a previously awarded firm-fixed-price contract (N00019-09-C-0050) to provide 6,600 flight hours of persistent ISR (intelligence, surveillance, reconnaissance) unmanned aircraft vehicle services in support of naval maritime missions. Work will be performed in Bingen, WA (97%), and St. Louis, MO (3%), and is expected to be complete in June 2010. All contract funds will expire at the end of the current fiscal year.

March 16/10: Boeing subsidiary Insitu, Inc. in Bingen, WA received an $8.6 million firm-fixed-price contract for technical services, to support intelligence, surveillance, and reconnaissance services. In addition, this contract covers 6 critical spare kits and 9 SkyHook recovery system modifications.

Work will be performed in Bingen, WA, and is expected to be complete in December 2010. Contract funds in the amount of $8.4 million will expire at the end of the current fiscal year, on Sept 30/10. This contract was not competitively procured pursuant to FAR 6.302-2 (N00019-10-C-0045).

Feb 23/10: Sensors – NanoSAR. Insitu Inc. announces that after 4 years of work with ImSAR LLC and 2 years of flight testing, the NanoSAR ground-scanning radar has moved out of development, is now available as a payload for its ScanEagle dual bay and follow on “Integrator” UAVs. See May 28/08, Jan 7/08 entries.

NanoSAR

Feb 19/10: A $6.1 million not-to-exceed modification to a previously awarded indefinite-delivery/ indefinite-quantity contract (N00019-08-D-0013) to provide 300 hours of persistent UAV intelligence, surveillance, and reconnaissance services in support of naval maritime missions.

Work will be performed in Bingen, WA (65%) and St. Louis, MO (35%), and is expected to be complete in July 2010. All contract funds will expire at the end of the current fiscal year.

2009

US SOCOM MEAUS order; Canada SUAV order; Maersk Alabama rescue; E-737 AEW&C’s UAV control; ASW MagEagle?; Bandit & Enerlink datalinks.

ScanEagle UAS

ScanEagle UAV
(click for alternate view)

Dec 18/09: Bandit datalink. Boeing subsidiary Insitu Inc. announces that a flight test with L-3 Communication Systems-West’s Bandit digital data link worked “well in excess of range requirements.” Insitu is integrating the Bandit digital data link into its ScanEagle, NightEagle and Integrator UAVs. Bandit is Advanced Encryption Standard (AES) capable and ROVER 4/ 5 compatible. This test was conducted using the Integrator UAV, but tests also happened on a ScanEagle earlier in 2009.

Dec 1/09: USCG. Aviation Week reports that the US Coast Guard is still considering its UAV options:

“As part of its ongoing analysis, the service has participated in numerous exercises with other platforms [beyond the MQ-8B]… including Boeing’s A160 Hummingbird, an AeroVironment vehicle and ScanEagle tested on board a National Oceanic and Atmospheric Administration ship.”

Nov 25/09: The University of North Dakota (UND) receives its ScanEagle UAS, to be used in Department of Defense (DOD) contracted research providing data for UAS national airspace integration. UND is a designated State Center of Excellence for UAS Research, Education and Training, and funds for this project were provided by a USAF research contract. UND Associate Professor of Aviation and Director of Program Development for the UAS Center of Excellence, Douglas Marshall, in Insitu’s Press release:

“To date, the university’s only fully trained operators and maintenance technicians are UND employees and primarily flight instructors. We hope to integrate a ScanEagle system into our curriculum and allow students to fly the system against a radar test bed, while learning to operate the UAS itself.”

Nov 24/09: Canada. Boeing subsidiary Insitu Inc. announces a successful ScanEagle flight demonstration aboard Canada’s Kingston class coastal patrol vessel HMCS Glace Bay [MM 701]. The demonstration was conducted by the Canadian Forces Maritime Warfare Centre (CFMWC), and included an in-flight handoff of the ScanEagle by Canadian Navy personnel aboard HMCS Glace Bay to a ground control station (GCS) operated by Canadian Army personnel at Naval Base Halifax.

Oct 19/09: ScanEagle wins C4ISR Magazine’s 2009 C4ISR Platforms Category Award. Insitu release | C4ISR Magazine.

Sept 28/09: Sensors – MagEagle? Boeing receives a $275,000 contract from the US Naval Air Warfare Center Aircraft Division (NAWCAD) to study of the magnetic noise associated with the heavy-fuel propulsion system on Boeing’s MagEagle Compressed Carriage (MECC) ScanEagle variant. The MagEagle is being designed and built to be magnetically quiet, in order to help it locate, track and attack submarines using a magnetic anomaly detector (MAD) system that picks up the changes in earth’s magnetic field caused by large metal objects.

Boeing envisions MECC as another UAV extension of the manned P-8A Poseidon aircraft, launchable from the aircraft itself. They will begin testing the MECC sensor system, vehicle integration, and magnetic noise reduction in 2010. Boeing.

Aug 11/09: Insitu announces that ScanEagle recently surpassed the mark of 200,000 operational flight hours since 2004.

Aug 5/09: Insitu marks more than 2,500 combat flight hours and more than 300 shipboard sorties with its heavy fuel engine (HFE) ScanEagle since flight-testing began in 2006, which. ScanEagle HFE has been deployed aboard the destroyers USS Mahan and USS Milius, and uses the same JP-5 kerosene-based diesel fuel commonly used in jet aircraft engines, as opposed to the more flammable and dangerous auto gas. Other advantages include simple starting and operation, a wider weather envelope, improved reliability and increased endurance.

Insitu developed the engine in partnership with combustion system experts Sonex Research, Inc. in Annapolis, MD.

July 9/09: #1,000. Insitu Inc. marks delivery of its 1,000th ScanEagle, and announces that it is expanding its UAS manufacturing capacity.

May 27/09: Canada. Boeing announces $25 million in contracts to Canadian industry, as part of its $30 million industrial offsets commitment following Canada UAV services order. See also April 6/09 entry.

Winners include: ING Engineering Inc. (field services), MKS (MKS Integrity software and consulting services for program life-cycle management), and NovAtel (ScanEagle GPS).

May 22/09: The SEALs must have really liked what the ScanEagle did for them during the Maersk Alabama incident, and been satisfied with past experiments involving launches from their MkV boats and trials on other Navy ships. Boeing announces a 5-year, $250 million contract from US Special Operations Command for:

“Intelligence, Surveillance and Reconnaissance (ISR) services… Boeing and its subsidiary Insitu Inc. will operate, maintain and support ScanEagle systems for the Special Operations Forces Mid Endurance Unmanned Aircraft System (MEUAS) program….”

Boeing VP of Boeing Defense & Government Services Greg Deiter says that Boeing’s past performance on ScanEagle battlefield surveillance contracts was a significant reason for their win. That kind of record will become a valuable competitive asset as new designs like the blended-wing KillerBee 4 begin competing in ScanEagle’s niche.

US SOCOM MEAUS

April 13/09: The Boeing Co. in St. Louis, MO received a $45.4 million ceiling-priced, unfinalized contract to provide persistent UAV services from land bases on the Afghan front.

Work will be performed in Bingen, WA (65%) and St. Louis, MO (35%), and is expected to be complete in December 2009. Contract funds in the amount of $22.7 million will expire at the end of the current fiscal year. This contract was not competitively procured, pursuant to FAR(Federal Acquisition Regulations) 6.302-2 (N00019-09-C-0050).

April 9/09: Maersk Alabama rescue. The US Navy releases some stills from videos of the Maersk Alabama’s 28-foot closed lifeboat, taken by ScanEagle UAVs. The hostage incident ended a couple of days later, when Cmdr. Frank X. Castellano of the USS Bainbridge [DDG-96] ordered Navy sharpshooters to kill the Somali pirates who were holding Capt. Richard Phillips hostage. Photo 1 | Photo 2 | Photo 3.

Maersk Alabama

April 6-12/09: During this week, ScanEagle UAVs flew their 150,000th hour in service with the U.S. Marine Expeditionary Forces, U.S. Navy, U.S. Special Operations Command, Australian Army and Canadian Forces. Boeing release.

April 6/09: Insitu receives an award to provide “small unmanned aerial vehicle (SUAV) services” to support the Canadian Forces in Afghanistan, and elsewhere. See also Nov 6/08 entry. The initial contract is worth US$ 30 million, with options for another US$ 31 million.

As part of the Request for Proposal, Insitu Inc. must provide 100% industrial and regional offset benefits. Its association with Boeing, which has substantial Canadian operations, should make that easy. Canadian government.

Canada

April 1/09: Boeing subsidiary Insitu, Inc. in Bingen, WA received a $20.9 million firm-fixed-price contract to supply ScanEagle hardware for 4 operational sites, 3 spare/operational float packages, and critical spares kits in support of the missions in Iraq and Afghanistan.

Work will be performed in Bingen, WA, and is expected to be complete in July 2009. This contract was not competitively procured, pursuant to FAR 6.302-2 (N00019-09-C-0005).

March 16/09: Australia – AWACS compatibility. Boeing’s two-fer. Australia’s Project JP129 failure has created an opening for Boeing’s ScanEagle UAV, but its flagship “Wedgetail” E-737 AWACS faces questions. Boeing responded by linking 2 birds with one datalink: a live demonstration in which a not-yet-delivered Wedgetail aircraft flying over Washington State, USA controlled and received sensor data from 3 ScanEagle UAVs.

The 3 ScanEagles were launched from Boeing’s Boardman Test Facility in eastern Oregon, approximately 120 miles/ 190 km away from the airborne Wedgetail. Using the company’s UAS battle-management software, airborne operators issued NATO-standard sensor and air-vehicle commands via a UHF satellite communication link and ground-station relay. Operators tasked the UAVs with area search, reconnaissance, point surveillance and targeting, while the UAVs sent back real-time video imagery of ground targets.

Boeing will conduct a follow-on demonstration for the Australian government in early May 2009 at RAAF Base Williamtown in New South Wales. A Wedgetail will take control of ScanEagles operated by Boeing Defence Australia personnel at Woomera Test Facility in South Australia, approximately 1,080 miles/ 1,730 km from Williamtown.

March 2/09: Singapore. Boeing announces that Singapore has been putting their ScanEagle UAV through ship-based trials, including flight from the helicopter decks of an LST amphibious support ship and a frigate. Boeing Defence Australia provided a complete maritime ScanEagle system for the successful trials, including a ground control station, communication links, launcher and SkyHook recovery system. They were complemented by a Boeing/ Insitu support team that was deployed to Singapore.

Jan 21/09: EnerLinks datalink. Viasat subsidiary Enerdyne Technologies Inc. signs an agreement with Insitu Inc. to supply its EnerLinksII DVA digital data link technology for use in the ScanEagle UAV. The EnerLinksII DVA is a small 3″ x 5″ x 1″ module that’s placed between the ScanEagle’s sensors and the RF transmitter, using less than 8 watts and weighing under 0.5 pounds.

The concept of a DVA (Digital Video over Analog) system involves simple conversion of older FM analog video links to encrypted digital links, without replacing any of the RF equipment in either the aircraft or the ground. EnerLinksII’s improved digital performance improves both UAV video link range and bandwidth use by a factor of 4, and can transmit 2 Mbps of IP data simultaneously with compressed FMV (Full Motion Video). Features include H.264 compression, IP multiplexing, AES encryption, FEC coding, and modulation waveshaping.

Jan 7/09: Boeing subsidiary Insitu announces that its ScanEagle unmanned aircraft system has just completed its 1,500th shipboard sortie in service with the U.S. Navy.

2008

US Navy win; US SOCOM, Canada place initial orders; Australian subsidiary; Shot locator, SWIR camera variants; NanoSAR.

Iraq: Boeing contractor recovers ScanEagle

ScanEagle returns
(click to view full)

Nov 26/08: Sensors – shot locator. The US Office of Naval Research and Naval Surface Warfare Center Dahlgren Division discuss a Navy Expeditionary Overwatch (NEO) program exercise, which involved US Navy Expeditionary Combat Command (NECC) sailors deploying a ScanEagle UAV, a manned Humvee with “Gunslinger” shot location and counterfire system, and an unmanned surface vehicle (USV) on a successful mission to detect and engage fictional insurgents over a 10 square mile radius.

The Gunslinger Humvee’s remote-control gun is operated by a gunner who sits at a control panel in the back seat. The Mk 45 weapons system is hooked up to video and infrared cameras connected to a set of sensors designed to detect gunfire, including a device that watches for muzzle flashes and listens for gunshots. It then points the remote-controlled weapons system on the Hummer’s roof at the source of fire.

At the Potomac River NEO demonstration, warfighters in the Humvee used the Gunslinger’s acoustic detection package and infrared sensors to determine the location of hostile fire and automatically move the weapon in the direction of the fire for friendly force response. The 36-foot-long semi-autonomous USV was also equipped with a Gunslinger payload and a range of sensors and communications systems. US Navy release | The Register re: Gunslinger..

Nov 12/08: Boeing receives a $65 million estimated value modification to a previously awarded indefinite delivery indefinite quantity “Interim UAS” contract, exercising an option for “persistent unmanned aerial system intelligence, surveillance, reconnaissance services in support of Global War on Terror, Operation Iraqi Freedom and Operation Enduring Freedom sea-based deployments and land-based detachments.” That’s milspeak for contractor operation and maintenance of ScanEagle UAVs in Iraq and Afghanistan.

Work will be performed in Bingen, WA (65%); and St. Louis, MO (35%), and is expected to be complete in November 2009. Contract funds in the amount of $6.8 million will expire at the end of the current fiscal year (N00019-08-D-0013).

Nov 6/08: Canada. Canada issues a MERX solicitation (W8486-09MGSL/A) for a leased small UAV service. Canada is already leasing ScanEagle UAVs that can fulfill the MERX requirements: 90% operational availability, 12 hours on station, ability to gather and transmit high quality imagery from a distance of 50km.

Aug 6/08: Sensors – SWIR. Boeing and Goodrich Corporation announce that they have successfully flight-tested a ScanEagle unmanned aircraft equipped for the first time with a short-wave infrared (SWIR) camera. A SWIR camera can see more effectively in fog, rain or when little or no heat is radiated, which makes it especially useful for maritime surveillance. Boeing release.

July 22/08: Merger. Boeing buys its partner Insitu, which will operate as a wholly owned subsidiary of Boeing’s Integrated Defense Systems’ Military Aircraft division. Subsequent reports place the price at around $400 million:

“Insitu’s key technologies and advanced capabilities in rapid prototyping and manufacturing are driving its revenue to an anticipated $150 million this year, 70 percent higher than in 2007, and have it well positioned for the future… Terms of the cash transaction were not disclosed. This transaction, anticipated to close by the end of September following regulatory approvals, does not affect Boeing’s financial guidance.”

Insitu, Inc. retained investment bankers Houlihan Lokey for the acquisition, and terms of the sale were not disclosed. Insitu’s investors are led by Battery Ventures, Second Avenue Partners, and Pteranodon Ventures. Boeing | Insitu | Wall Street Journal (subscription reqd).

Boeing buyout

June 2/08: Boeing received an estimated $65 million indefinite-delivery/ indefinite-quantity contract to “provide persistent Unmanned Aerial Vehicle Intelligence, Surveillance, Reconnaissance services supporting the Global War on Terror, Operation Iraqi Freedom and Operation Enduring Freedom sea-based deployments and land-based detachments.” The language above refers to their ScanEagle operation services, which are undertaken in cooperation with Insitu.

Work will be performed in Bingen, WA, (65%); and St. Louis, MO (35%) and is expected to be complete in May 2009. Contract funds in the amount of $7 million will expire at the end of the current fiscal year. This contract was competitively procured by electronic request for proposals, with 2 offers received (N00019-08-D-0013). Boeing release | Insitu copy.

Interim UAS win

May 28/08: NanoSAR. The NanoSAR test program continues, as Boeing, ImSAR and Insitu Inc. achieve real-time processing of Synthetic Aperture Radar (SAR) data aboard a ScanEagle UAV which is also equipped with a standard inertially stabilized electro-optical (EO) camera. The tests marked the first time SAR and EO capabilities have flown together on such a small, lightweight platform, and involved real-time SAR processing with streaming radar images displayed on the ground station. Creating real-time images onboard ScanEagle eliminates the requirement of either processing imagery on the ground after flight or using high-speed data links to a ground station. Insitu release.

May 26/08: Australia. Insitu, Inc.partners with the Queensland state government in Australia to announce the formation of its wholly owned subsidiary, Insitu Pacific Pty Ltd. The release adds that:

“Insitu, along with Boeing Australia, is proud to be part of the experienced team that has delivered more than 13,000 surveillance and reconnaissance flight hours to help protect Australian troops in Iraq and Afghanistan.”

Insitu Pacific

April 29/08: Insitu announces that the ScanEagle has now surpassed 50,000 combat flight hours with the U.S. Marine Expeditionary Forces (MEF) in Iraq and 1,000 shipboard recoveries with the U.S. Navy.

April 22/08: Testing. Insitu announces that it has flown Heavy Fuel Engine (HFE) equipped ScanEagles in Iraq, in cooperation with the US Navy. Heavy fuel refers to the kerosene-based fuel used in diesel and/or jet aircraft engines such as JP5, JP8, or Jet-A. ScanEagles flying in Iraq are using naval JP5 fuel, which is designed to be safer aboard ships.

The effort involved Insitu, Boeing, and Sonex Research Inc. in Annapolis, MD. The effort took 2 years of development and included over 2000 hours of testing, including a new ScanEagle flight endurance mark of 28 hours, 44 minutes using JP5. Insitu release.

April 18/08: Recall the Feb 7/08 launches from a Navy SEAL MkV boat, and demonstration by AFSOC at Hurlburt Field, FL.

Insitu Group, Inc., of Bingen, WA receives a firm-fixed price contract with a not-to-exceed value of $24 million for unmanned aircraft system information gathering, target surveillance, and reconnaissance services in support of U.S. Special Operations Command. The work will be performed in Bingen, WA and 3 other undisclosed locations using FY 2008 operations and maintenance funds (H92222-08-C-0022).

US SOCOM

March 25/08: Canada stands up an SUAV (Small Unmanned Aerial Vehicle) Troop. After live flight training in New Mexico, SUAV Troop deploys to Afghanistan to operate leased ScanEagles, which are referred to as “Interim SUAV”. Source: CASR.

Canada

Feb 7/08: US AFSOC. Air Force Special Operations Command, as the lead command for small unmanned aircraft systems, highlights the capabilities of the Scan Eagle during a demonstration at the Eglin Air Force Base test range. AFSOC has been training with the 820th Security Forces Group from Moody Air Force Base, GA since September 2007, to employ the system. AFSOC release.

Feb 7/08: USN SEALs. A Scan Eagle unmanned aerial vehicle is launched from a MK V naval special warfare boat off the coast of San Clemente Island. This is the first time a Scan Eagle, used for various applications such as intelligence gathering and battle damage assessment, has been launched from this kind of platform. Insitu photo links.

Jan 14/08: USN’s Interim UAS. Jane’s reports that:

“Industry rivals are waiting to hear if they have ousted the Boeing/Insitu ScanEagle unmanned aerial vehicle (UAV) from its role as provider of intelligence, surveillance and reconnaissance (ISR) support for US Navy ships at sea. A decision on the interim UAS contract, which will provide ISR imagery services to warships and to the US Marine Corps into the next decade, is expected in late January or early February 2008.”

Other competitors are thought to include AAI Corporation’s long-endurance Mk 4 Aerosonde, Aurora Flight Sciences’ vertical take-off and landing GoldenEye 80, BAE Systems’ Skylynx II, MTC Technologies’ Spyhawk T-16 and Raytheon/Swift Engineering’s Killer Bee. Insitu link.

UPDATE: the decision took until June 2008, and ScanEagle won.

NanoSAR

NanoSAR on ScanEagle
(click to view full)

Jan 7/08: Sensors – NanoSAR. Boeing, Insitu, and ImSAR conduct a successful flight-test for the tiny NanoSAR Synthetic Aperture Radar aboard a ScanEagle UAV. The NanoSAR is a 2-pound system about the size of a shoebox, which is a couple orders of magnitude lighter than most SAR systems. As a sign of the times, “import to Google Earth” is an option for the system.

As a comparison, the I-Master SAR aboard Britain’s new Watchkeeper UAVs is considered small at 65 pounds. SAR radars aren’t an all-purpose replacement for ScanEagle’s existing electro-optical sensors, but they’re a very important complement because of their ability to see through fog, dust, et. al. The issue for NanoSAR will be providing acceptable resolution and coverage despite its tiny size.

Targets for the 1.5 hour test flight at the Boardman, OR test range included vehicles, structures and corner reflectors. Data collection worked as planned, and SAR imagery was later created on the ground. The next step in flight testing will be to create imagery aboard the UA in real time. Boeing release | ImSAR on NanoSAR | Insitu re: NanoSAR.

Additional Readings

News & Views

The C-130J: New Hercules & Old Bottlenecks

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C130J-30 Australian Flares

RAAF C-130J-30, flares
(click to view full)

The C-130 Hercules remains one of the longest-running aerospace manufacturing programs of all time. Since 1956, over 40 models and variants have served as the tactical airlift backbone for over 50 nations. The C-130J looks similar, but the number of changes almost makes it a new aircraft. Those changes also created issues; the program has been the focus of a great deal of controversy in America – and even of a full program restructuring in 2006. Some early concerns from critics were put to rest when the C-130J demonstrated in-theater performance on the front lines that was a major improvement over its C-130E/H predecessors. A valid follow-on question might be: does it break the bottleneck limitations that have hobbled a number of multi-billion dollar US Army vehicle development programs?

C-130J customers now include Australia, Britain, Canada, Denmark, India, Israel, Iraq, Italy, Kuwait, Norway, Oman, Qatar, Saudi Arabia, South Korea, Tunisia, and the United States. American C-130J purchases are taking place under both annual budgets and supplemental wartime funding, in order to replace tactical transport and special forces fleets that are flying old aircraft and in dire need of major repairs. This DID FOCUS Article describes the C-130J, examines the bottleneck issue, covers global developments for the C-130J program, and looks at present and emerging competitors.

The (Private) Labors of Hercules: the C-130J Family

C-130J

C-130J Hercules
(click to view full)

Most American planes rely on their huge home market as their base, then seek exports. The privately-developed C-130J “Super Hercules” was different. Australia, Britain, Denmark, and Italy were all ahead of the curve, and have been operating this heavily redesigned upgrade of the popular C-130 Hercules transport aircraft for several years. By the time the C-130J finally reached “initial operating capability” for the US military late in 2006, these faster-moving foreign customers were already banding together to create a common upgrade set for their serving fleets. A number of variants are currently flying in transport (C-130J), stretched transport (C-130J-30), aerial broadcaster (EC-130J), coast guard patrol (HC-130J), aerial tanker (KC-130J), special forces (MC-130J), and even hurricane hunter weather aircraft (WC-130J).

The C-130J looks a lot like its predecessors, except for the new 6-bladed Dowty propeller. In reality, a number of changes have been made to its construction and components, and its internal systems are almost wholly new. Unlike most defense programs, however, the C-130J was not a government contract. Lockheed Martin spent almost $1 billion of its own funds developing the update, then began selling it in the USA and abroad.

Base Platform: The C-130J

Super Hercules Promo
click to play video

The C-130J’s improvements are mostly clustered around 2 key characteristics: performance, and operational costs. Instead of Rolls Royce 4,600 shp T56 Series III turboprop engines, it uses lighter Rolls-Royce AE2100D3 engines, coupled with a 6-blade Dowty R-391 propeller system made of composite materials. The overall system generates 29% more thrust, while increasing fuel efficiency by 15% and offering improved reliability and maintenance. Compared to the 1960s-era C-130E (note: there was an intermediate C-130H version), maximum speed is up 21%, climb-to-altitude time is down 50%, cruising altitude is 40% higher, and range is about 40% longer.

The enhanced capacity of the “J” variant is especially noteworthy in hot climates and/or high altitude operations, where the new plane can deliver 40% better payload/range performance than earlier versions. US experience in places like Afghanistan and Iraq indicates that as many as 3 C-130H models may be required to do the job of 1 C-130J in these “hot and high” conditions.

C-130J Cockpit

C-130J Cockpit
(click to view full)

The C 130J only requires 2-3 crew members for most missions instead of 4, and avionics have been changed to incorporate more advanced capabilities into the night-vision-system compatible “glass cockpit” (computer screens, not dials) and heads-up display. A pair of mission computers and 2 backup bus interface units provide dual redundancy. Equally important, they host an integrated diagnostics system to assist with maintenance and reduce long-term ownership costs.

The interior of the C-130J has also seen a number of improvements, simplifying and automating key cargo tasks. An automated airdrop system, for instance, delivers parachute loads more precisely. These kinds of additions have dropped the crew required for airdrops from 4 to 2 (pilot, co-pilot). In addition, innovations such as flip-over rollers allow loaders to reconfigure the cargo area in about 5 minutes instead of the traditional 25, getting planes out of airstrips quickly and maximizing overall loading/unloading efficiency during larger operations.

An optional dorsal aerial refueling system can extend the C-130J’s range significantly, while optional aerial taker kits can convert the C-130J into a flying gas station that offloads fuel faster than previous KC-130 versions, and can handle both helicopters and jets due to its range of flight speeds.

Finally, the C-130J Maintenance and Aircrew Training System (MATS) is designed to complement the C-130J, adding a high-tech simulation angle to both flying and maintenance training.

The worldwide fleet of C-130Js exceeded 355,000 flight hours As of August 3/07.

C-130J vs C-130J-30

C-130J vs. C-130J-30
via CASR
(click to view full)

The stretched C-130J-30 adds 15 feet of fuselage length over its C-130J counterpart, most of which is placed forward of the wing as the plane stretches from 97’9″ (29.3 m) to 112’9″ (34.69 m). The extra cargo space allows it to add adds 2 standard pallets (to 8), 23 litters (to 97), 8 CDS bundles (to 24), 36 combat troops (to 128), or 28 paratroopers (to 92) over C-130H/J models, and the aircraft’s maximum weight increases by 9,000 pounds (to 164,000 pounds/ 74,393 kg).

Maximum allowable cargo payload rises by a ton over the C-130J, from 42,000 pounds to 44,000 pounds/ 19,958 kg); the 36,000 pound maximum normal C-130J-30 payload is 2,000 pounds higher than the C-130J, but 500 pounds lower than the C-130H’s 36,500 pounds. Even so, the extra space comes in handy. C-130J-30s can carry 33% more pallets of equipment or supplies, 39% more combat troops, 31% more paratroopers, or 44% more aeromedical evacuation litters than previous unstretched Hercules versions. The stretched C-130J-30 also shares the C-130J’s ability to use much more of its theoretical cargo capacity in hot or high altitude environments than previous C-130 versions.

In exchange, the stretched C-130J-30 suffers a speed drop of 7 mph (410 mph at 22,000 feet) vs. the C-130J, a 2,000 foot lower ceiling (26,000 feet with full payload), and maximum range at full payload that falls by 115 miles to 1,956 miles. It does outshine the smaller C-130J when carrying only 35,000 pounds of cargo, however: its 2,417 miles is a 576 mile increase over the C-130J, and a 921 mile increase over the C-130H.

Note that except for maximum normal payload, all of the C-130J’s figures remain significantly better than the C-130H, with statistics of 366 mph cruise speed at 22,000 feet, a 23,000 foot ceiling, and range at maximum normal payload of 1,208 miles.

C-130J Variants

The C-130J Family

As one might imagine, Special Forces variants are undergoing the most change, but the platform’s versatility is also pushing Lockheed Martin toward an advanced naval variant.

AC-130J “Ghostrider”. This new gunship will be based on the MC-130J, but it won’t carry hose-and-drogue refueling pods. It will have a 400 Amp power supply, added defensive systems, more surveillance sensors, terrain-following radar, and a Precision Strike Package (PSP).

The PSP includes a side-firing 30mm GAU-23A chain gun, wing-mounted GBU-39 GPS-guided SDB-I bombs, and laser-guided AGM-176 Griffin missiles launched from a “Gunslinger” attachment on the rear cargo door. It may eventually add a side-firing 105mm howitzer like existing AFSOC AC-130H/Us, and AGM-114 Hellfire missiles like the USMC’s KC-130J Harvest Hawks, but those aren’t currently funded. These weapons will be controlled from a dual-console Mission Operator Pallet in the cargo bay, which will include multiple video, data, and communication links.

Ghostrider surveillance equipment will include 2 day/night surveillance and targeting pods and a ground-looking synthetic aperture radar pod, tied into the pilot’s helmet-mounted display. Defensive systems will include the AN/ALR-56M radar warning receiver, AN/AAR-47(V)2 missile warning system, and AN/ALE-47 countermeasures dispensing system, along with standard options like fuel tank foam, system redundancy, and some armoring.

One sore point is its comparative lack of armor compared to the AC-130H/U, with no armoring for the Mission Operator Pallet and just 7.62mm level protection elsewhere. Most AC-130s brought down in Vietnam were killed by 37mm guns.

HC/MC-130J Increment 1. Modifications include additional defensive countermeasure dispensers, high-altitude ramp and door hydraulics, a 4th flight deck crew member station, an extra intercom panel and 60-Hertz electrical outlets in the cargo compartment.

HC/MC-130J Increment 2. Includes increased 28-volt direct current internal power capacity, crash-worthy loadmaster scanner-position seats, and provisions for Large Aircraft Infrared Countermeasures defensive systems. This is as high as the HC-130J Combat King IIs are expected to go, though they’ll also receive a T-1 communications modification with a Specialized Automated Mission Suite/Enhanced Situational Awareness system (SAMS/ESA: SADL data link, High Power Waveform, and Air Force Tactical Radio System-Ruggedized), Blue Force Tracker, and the Joint Precision Airdrop System.

HC/MC-130J Increment 3. Includes a 400 Amp power supply, dual special mission processors, and a secure file server. MC-130J Commando IIs will be improved to Increment 3.

SC-130J Sea Herc

SC-130J MPRA. A proposed maritime patrol and reconnaissance aircraft, created by moving a number of P-3 Orion systems onto and into the C-130J. A Magnetic Anomaly Detector boom is installed in the tail for submarine detection, along with a sonobuoy storage pallet and 2 rotary launchers in the rear interior. A day/night surveillance turret goes under the nose, a 360 maritime radar is mounted under the fuselage, and ESM electronics for pinpointing and geolocating radars, communications, etc. are mounted via on wingtip pods and fore and aft fuselage points. A set of roll-in console modules would contain the necessary electronics and screens to manage it all.

Countries that wanted to go beyond surveillance would push further development to add wing hardpoints for torpedoes and missiles, and/or a weapons bay and torpedo racks in the front fuselage.

C-130J operator Britain is Lockheed Martin’s biggest SC-130J target, and the plane’s flexibility could appeal to others who see the value in fleet commonality and good mid-range performance, with easier upgradeability than standard MPAs. The downside is that the C-130J is designed for short-field performance first, and efficient cruising operation second. That will make it expensive to operate compared to smaller twin-engine competitors, which are typically derived from commercial light cargo and passenger aircraft. The Airbus ATR-72 MPA is an example of a larger competitor that also follows this pattern; ATRs have won significant share in the mid-range regional airline market on the strength of their operating efficiency.

The Value of Variants

Griffin missile

KC-130J’s “gunslinger”
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These variants and kits give the C-130J an edge in the global market, and will help Lockheed Martin retain that edge as the 20-ton tactical transport market starts to get crowded in 2020 or so. The type’s strong Special Forces niche has already helped to close orders with export clients like India, who could easily have chosen additional orders of plane types already in its fleet (AN-32, IL-76). The second big edge for the platform is a related niche: multi-role armed transports that can deliver troops and supplies, then provide close-air support for counterinsurgency fights. The KC-130J’s Harvest HAWK kits, and C-130H-derived MC-130W Dragon Spear, offer prospective customers an important set of clip-on capabilities that none of its major competitors (A400M, KC-390, MRTA) are even designing, let alone fielding. The SC-130J maritime patrol option could become a similar kind of selling point.

Those “ecosystem strengths” are going to become more important in future. The C-130XJ, unveiled in December 2011 at the Credit Suisse aerospace and defense conference in New York, NY, may not offer enough savings by itself to prompt orders from target customers like South Africa. A cheaper base aircraft, plus existing modifications available on the market, is more appealing. Likewise, the C-130NG could sell among existing C-130J customers, but its changes by themselves might still leave it lagging behind the price of low-cost turboprop options like China’s Y-9, behind the performance of new jet-powered rivals like Embraer’s multinational KC-390 and HAL/Irkut’s MRTA, and very much behind the capacity of Airbus’ larger A400M.

The existence of clip-on kits and proven specialty variants may have to sell it, instead. Especially if the C-130NG also fails to resolve the biggest limitation in today’s medium tactical transport field…

Turbulent Flight: The C-130J Program

WC-130Js

WC-130Js
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The privately-developed Hercules variant has been the subject of heavy criticism and a 2005 near-death budget experience, followed by its reinstatement by Defense Secretary Rumsfeld on the stated grounds that canceling the contract would be almost as expensive as completing it – though a later government report established that its cancellation costs were wildly overstated.

In order to comply with the FY 2006 National Defense Authorization Act, however,Air Force Print News reported that the C-130J contract was converted from the existing commercial item procurement to a traditional military procurement in FY 2006. In technical terms, it was converted from a Federal Acquisition Regulation Part 12 to an FAR Part 15 contract, which includes much more extensive Congressional oversight and cost reporting requirements. In bottom line terms, this involved repricing 39 aircraft, resulting in net savings anywhere from $170-245 million (reports vary). Under the restructured contract, the Air Force said Lockheed cut the program cost by 8% for the remaining 26 Air Force C-130Js, and nearly 12% for 13 Marine KC-130Js.

The Wall Street Journal reported this as a decision by Lockheed Martin to cut its profit margins on the plane, after investing $1 billion in private funds to develop it. Lockheed spokesman Tom Jurkowsky was quoted as saying that “national defense outweighs the continued recovery of funds we invested in its development.” It’s widely suspected in reports from Associated Press et. al. that direct criticism of the FAR Part 12 contract by Sen. John McCain [R-AZ] played a role as well.

Since FY 2006, American C-130J orders have continued, and the aircraft has continued to expand its export successes as well. C-130J aircraft are now flown and/or under contract by the USAF and Air National Guard, US Marines, and US Coast Guard; and by Australia, Britain, Canada, Denmark, India, Israel, Italy, Iraq, Kuwait, Norway, Oman, Qatar, Saudi Arabia, South Korea, and Tunisia. DSCA requests that have yet to become publicly-announced contracts include Mexico (2012), Libya (2013), and Brunei (2014).

According to official Pentagon documents, the C-130J’s past and planned American budget breakdowns include:

US C-130J Budgets

Note that each year’s procurement budget almost always includes advance “long-lead time material” orders for the next fiscal year. That way, once the main contract is issued, construction isn’t delayed by long waits for predictable items.

The C-130J and the 20-ton Bottleneck

C-130J GR4s Jaguars Britain

RAF C-130J & friends
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The C-130J offers a genuine improvement over past versions of the Hercules, especially in hot and/or high-altitude environments where all aircraft lose lift and carrying capacity. It has proven these capabilities during deployments to Iraq and Afghanistan, where its additional reserves of power have come in very handy on the front lines.

On the other hand, the ability to fit into tactical transports is a very common requirement and benchmark for ground systems, including armored personnel carriers. Billions have been spent on R&D for the wheeled Stryker armored vehicle family, and for the USA’s $160+ billion Future Combat Systems MGV armored vehicle family. Both vehicle families were sold as options that would fit into US tactical transports, in order to meet the military’s timeframe goals for deploying units to crisis situations. Both projects failed to meet their goals after spending billions in R&D, leaving the USA’s expensive C-17 fleet overworked, and achievement of the USA’s strategic deployability goals unlikely.

Unlike the pending Airbus A400M, therefore, which offers a larger interior and a 33-35 ton vehicle capacity, the C-130J doesn’t solve the sub-survivable 20-ton armored vehicle limit that has stymied multiple US armored vehicle programs. As such, it represents an improvement that fails to address US tactical airlift’s key bottleneck limitation. Meanwhile, reports from the USAF indicate that C-130Js are often flying with very little weight and/or small cargo, because the demands of counterinsurgency airlift lead to more and smaller requests from a number of front line sources.

The C-130J thus finds itself in the odd position of offering capabilities that are both too great for many tactical needs, while being too small to meet important American strategic goals. Even Special Forces worry that future air defense threats will make the C-130 non-survivable in future gunship and insertion roles.

A400M Desert Cargo Drop Concept

A400M
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That’s the bad news. On the other hand, its major competitor the Airbus A400M went through major delays and contract re-negotiation in System Design & Development, and has a production backlog of over 180 aircraft as deliveries are beginning. Future competitors like the Indo-Russian MRTA, and Embraer’s multinational KC-390 are currently in even earlier R&D stages. Which means that any nations needing to replenish a 20+ ton tactical airlift fleet any time soon are limited to a choice of buying the C-130J, or purchasing old designs like Russia’s AN-12 or China’s Y-8 aircraft.

As the A400M becomes available, and the 20-ton segment begins to crowd with new offerings, the C-130J will face a very different competitive environment. Without major American C-130J buys, or establishment of the C-130J as a market leader in key segments like Special Operations, recouping its $1 billion investment would have been challenging for Lockheed Martin. Fortunately for the firm, they’ve made considerable progress toward both of these goals.

Contracts and Key Events

C-130 SIGINT

C-130J: SIGINT roll-on
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The USA’s JMATS contracts for C-130J simulators and training are a critical but separate component, and are covered in their own article. International customers aren’t part of JMATS, so their arrangements may be covered here.

DID has covered C-130J buys in Canada, India, Israel, Iraq, and Norway; and the UAE’s potential buy, as dedicated articles. Important milestones from those purchases may also appear here.

DID also has a separate article covering training and simulators, under the MATS, JMATS, and JMATS-II programs.

Unless otherwise noted, all contracts are issued by the Headquarters Air Force Material Command (AFMC) in Wright Patterson AFB, OH; and the contractor is Lockheed Martin Corporation in Marietta, GA. Note that coverage is complete only from Jan 1/06 forward.

FY 2016 – 2019

Requests: Denmark.

Kuwaiti KC-130J delivery

Kuwaiti KC-130J
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December 30/19: Propulsion Sustainment Rolls-Royce won a $20.4 delivery order for C-130J Propulsion Long Term Sustainment. The deal provides funding for Option III. The Lockheed Martin C-130 is the US Air Force’s principal tactical cargo and personnel transport aircraft. The C-130J Hercules features a glass cockpit, digital avionics and a new propulsion system with a six-bladed propeller. The C-130J is equipped with four Allison AE2100D3 turboprop engines, each rated at 4,591 shaft horsepower. The all-composite six-blade R391 propeller system was developed by Dowty Aerospace. Work will take place in Indiana and is expected to be finished by February 1, 2020.
December 23/19: MissionCareTM The US Air Force tapped Rolls-Royce with an $83.7 million deal for MissionCareTM propulsion support on the C-130J Aircraft, as well as the initial task order in support of the French Air Force. This contract and initial task order provides for the program management, in-country field support representatives, replenishment of spares, MissionCare service, travel and per diem, over and above as well as organizational and commercial depot level maintenance of the AE 2100D3 propulsion systems. The C-130J has been produced since 1996 and is currently operated by a number of US allies and partners around the world. The C-130J is updated with digital avionics, facilitating crew operations, and improved turboprop engines. Work is expected to be finished by December 20, 2029.
November 26/19: New Zealand The US States Department approved a possible sale of five Lockheed Martin C-130J Super Hercules military transport aircraft to New Zealand, the US Defense Security Cooperation Agency (DSCA) announced on Wednesday. The possible Foreign Military Sale would have an estimated cost of $1.4 billion. US lawmakers were notified of the approval of the possible sale on Wednesday as well. “The proposed sale will improve New Zealand’s capability to meet current and future threats by enhancing its current airlift capability,” the release added. The proposed sale would include five C-130J aircraft along with their associated support equipment, including engines, navigational systems, communications systems, sensors, flares, decoys, and computers.
October 28/19: France The US Air Force awarded Lockheed Martin a $12.4 million undefinitized contract action contract for C-130J support. The deal will provide long term sustainment (LTS) for France’s C-130-J aircraft. Critical components of LTS support include program management support; spares, supply support services; support equipment; diminishing manufacturing sources, sustaining engineering services, sustaining engineering/technical services, field services representatives (FRS), logistics service representatives, contract field team, FSR deployment/travel, technical order updates; technical order print and distribution; country standard time compliance technical orders; depot maintenance; aircraft modifications; and data and configuration management programs. The global community of Super Hercules operators recently surpassed two million flight hours. Work will take place in Marietta, Georgia, and at French Air Bases and is expected to be completed by January 1, 2023.
October 24/19: Indonesia Indonesia wants to secure a deal with the government to procure Lockheed Martin C-130J Hercules transport aircraft, Jane’s reports. The country also wants to facilitate industrial co-operation in relation to the platform. Air Commodore Novyan Samyoga, the chief of information in the TNI-AU, had previously confirmed to Jane’s that the service has identified the platform as a priority procurement given the age of some of the service’s existing transport aircraft. In the first phase of the procurement, the TNI-AU is expected to procure five platforms if sufficient funding is available.
October 17/19: Exercise The Japan Air Self-Defense Force is sending a C-130H to Panagarh, India for exercise Shinyuu Maitri with the Indian Air Force. The exercise will commence on October 17. It ends on the 23rd. At the Counter Insurgency and Jungle Warfare School at Vairengte, 25 soldiers from each side will train together on counter-terrorism measures whereas, in the Shinyuu Maitri air exercise at Panagarh, the focus would be on tactical operations with botth sides using aircraft — C-130J by the IAF and C-130H by Japan — used in special operations. The C-130H aircraft is the military’s primary combat delivery aircraft and has provided humanitarian assistance, precision airdrop and tactical airlift across the globe for more than 40 years. The C-130 has been around since the Vietnam War, forming the backbone of the US Air Force’s tactical airlift fleet. It is especially well-suited to austere conditions like those found throughout Afghanistan. The H models performed fantastic work in the area of responsibility. The C-130J is a comprehensive update of the C-130 Hercules.
October 2/19: Rapid Deployment For “Hot-Pit” Refueling The 31st Fighter Wing executed a rapid deployment to Graf Ignatievo Air Base, Bulgaria for Exercise Rapid Buzzard on September 24. US Air Force Airmen and F-16 Fighting Falcons assigned to the 31st Fighter Wing executed the rapid deployment to conduct “hot-pit” refueling and participate in the bilateral training exercise, Rapid Buzzard, with the Bulgarian Air Force, September 24 through September 27. They conducted Refueling operations with the 435th Contingency Response Squadron and three C-130J Super Hercules assigned to the 37th Airlift Squadron, 86th Airlift Wing, Ramstein Air Base, Germany, which provided the fuel through rapid defuel operations from the C-130 aircraft into an R-11 fuel truck.
September 23/19: France Lockheed Martin announced that it delivered the first of two KC-130J Super Hercules aerial refuelers to representatives from France’s Armée de l’Air’s 62st Transport Wing at Orléans-Bricy Air Base. France will receive a total of four Super Hercules aircraft — two C-130J-30 combat delivery airlifters and two KC-130J aerial refuelers — through a Foreign Military Sale with the US government. The two C-130J-30 airlifters were delivered in 2017 and 2018, and a second KC-130J will deliver in 2020. All of these Super Hercules are operated in conjunction with France’s existing C-130H fleet. “The KC-130J provides Armée de l’Air crews with a proven solution that delivers much-needed fuel in any environment, at any time,” said Rod McLean, vice president and general manager, Air Mobility & Maritime Missions at Lockheed Martin. France is the 17th country to choose the C-130J for its airlift needs. The C-130J Super Hercules is the most advanced tactical airlifter in operation today, offering superior performance and enhanced capabilities with the range and versatility for every theater of operations and evolving requirements.
September 12/19: R391 Propellers And Spares GE Aviation doing business as Dowty Propellers won a $20.9 million delivery order. The deal provides for Option I quantities of R391 propellers and spares to support the C-130J aircraft, in conjunction with the commercial Rolls Royce AE2100D3 engine managed by Warner Robins, Air Logistics Center, Tactical Airlift Division. The Lockheed Martin C-130 is the US Air Force’s principal tactical cargo and personnel transport aircraft. The C-130J Hercules is the latest model, featuring a glass cockpit, digital avionics and a new propulsion system with a six-bladed propeller. The C-130J is equipped with four Allison AE2100D3 turboprop engines, each rated at 4,591 shaft horsepower. Work will take place in Sterling, Virginia. Estimated completion date is May 29, 2023.
August 30/19: Long-Term Sustainment Rolls-Royce won a $48 million delivery order for C-130J propulsion long-term sustainment. The Lockheed Martin C-130 is the US Air Force’s principal tactical cargo and personnel transport aircraft. The C-130J Hercules features a glass cockpit, digital avionics and a new propulsion system with a six-bladed propeller. The C-130J is crewed by two pilots and a loadmaster. The new glass cockpit features four L-3 systems with multifunction liquid crystal displays for flight control and navigation systems. The order provides funding for Option II. Work will take place at Robin Air Force Base in Georgia and various other locations. Completion is expected when the last engines are delivered.
August 16/19: Thailand Plans To Evacuate Citizens From Hong Kong After the current protests in Hong Kong, Thailand’s military has prepared a plan to evacuate its citizens living in Hong Kong in case the security situation there deteriorates. Bloomberg reports that the Air Force is ready to deploy two planes, a Lockheed C-130 Hercules and an Airbus A340, if the Thai government orders an evacuation. The Hercules is a turboprop transport aircraft. The aircraft is able to land and takeoff from unprepared runways. Hong Kong citizens have been protesting against a bill allowing extraditions to China. The protests are already lasting for 11 weeks and have made headlines due to the police clashing with demonstrators at Hong Kong’s airport. Flights had been cancelled at the beginning of the week, because of the violence of the protests.
August 8/19: Engineering Services Lockheed Martin won a $16.5 million contract modification to procure consumable parts and material, technical publications and engineering services in support of the C/KC-130J aircraft. The KC-130J is an aerial refueling tanker and the latest in the line of combat proven KC-130 Hercules tanker technologies. The new KC-130J builds on proven tanker designs while taking full advantage of tremendous technological and performance improvements inherent in the basic C-130J aircraft. The C-130J features a glass cockpit, digital avionics and a new propulsion system with a six-bladed propeller. Lockheed will perform work in the US, Kuwait and Japan. Estimated completion date is in December this year.
August 2/19: Kuwait The US Navy awarded Vertex Aerospace a $9.6 million contract modification for Automatic Dependence Surveillance-Broadcast Out installs. The deal also exercises an option for organizational and intermediate depot maintenance and logistics and supply support for three KC-130J aircraft for the government of Kuwait under the Foreign Military Sales program. The Lockheed Martin KC-130J is the latest variant of the family of extended-range tanker version of the C-130 Hercules transport aircraft modified for aerial refueling. Vertex Aerospace will perform work at the Abdullah Al-Mubarak Air Base in Kuwait and expected completion date is in August next year.
July 26/19: Bangladesh The British defense company Marshall Aerospace and Defence Group rolled out the first of a number of C-130J Hercules aircraft it is preparing for delivery to the Bangladesh Air Force, during an official ceremony last week. Some of the other C-130Js the Bangladesh Air Force recently purchased from the UK Ministry of Defense were also on view. Marshall is carrying out comprehensive depth maintenance and important modifications on all the aircraft including capability enhancements such as MEDEVAC, avionic upgrades and the provision of a Passenger Transport Configuration.
July 4/19: Defense Capability Plan New Zealand’s government has announced plans to procure high-mobility utility light vehicles and “protected vehicle mediums”. Defense Minister Ron Mark announced on June 11, that the Lockheed Martin C-130J Super Hercules has been selected as the preferred option to replace the New Zealand Defense Force’s venerable fleet of legacy C-130H Hercules airlifters. The next procured aircraft is expected to fill the Future Tactical Air Mobility capability role for the NZDF, a requirement spelled out in the Defense Capability Plan as the highest priority. The minister also said that $12.5 million have been allocated to procure the utility light vehicles and to undertake trials and risk reduction work in support of other related procurements under the Protected Mobility program.
June 24/19: Old is New The Bangladesh Air Force ordered additional surplus ex-Royal Air Force C-130J Super Hercules. It previously had ordered two units from the UK. Marshall Aerospace and Defense Group will undertake the support contract. The new Super Hercules aircraft will improve Bangladesh’s overall airlift and logistics capability. The procurement also allows the Bangladesh Air Force to retire older C-130B Hercules it acquired second hand from the US in 2004. The C-130J is expected to become the most capable airlift asset of the BAF.
June 12/19: New Zealand chooses Super Hercules New Zealand’s Ministry of Defense released its Defense Capability Plan 2019 on June 11, outlining the investment priorities for the New Zealand Defense Force (NZDF) to 2030. The highest priority project within the plan is the replacement of the five Hercules transport aircraft. The preferred option for this replacement is the C-130J-30 Super Hercules, which is a four-engine turboprop military transport aircraft by Lockheed Martin. The C-130J already flies with over 21 nations, including the United States, United Kingdom, Australia and Canada. New Zealand’s current Hercules first started services in the 1960s and is getting more and more expensive and harder to maintain. The C-130J-30 is a stretch version of the C-130J adding 15 feet to the fuselage, increasing usable space in the cargo compartment.
June 6/19: C-130H Upgrade L-3 Communications Integrated Systems won a fixed-price-incentive-firm contract for aircraft avionics upgrades on 176 C-130H Hercules military transport aircraft. The deal is worth $499.6 million. The contract covers engineering and manufacturing development, as well as training and logistics requirements. The Hercules was originally designed as a troop, medevac, and cargo transport aircraft and is able to user unprepared runways for takeoff and landing. It is now used for gunship, airborne assault, search and rescue, scientific research support, weather reconnaissance, aerial refueling, maritime patrol and aerial firefighting. The 40 variants of the aircraft, which include the C-130J Super Hercules, are used by more than 60 countries. Work will primarily be performed at L-3 Communications’ Waco, Texas, facility, with an expected completion date of Sept. 30, 2029.
April 30/19: SATCOM Suite for five Aussie Hercules The Royal Australian Air Force will equip an additional five of its C-130J Hercules airlifters with an upgraded satellite communications (satcom) suite, following a successful trial. The first Hercules aircraft was fitted with SATCOM in 2017. The system uses the Inmarsat Global Xpress Network to provide broadband internet connectivity for high-definition video and is able to support complex mission planning whilst in flight. The new system is in addition to the L-Band SATCOM voice and data system fitted to all 12 C-130Js. Installation of the Honeywell JetWave Ka-Band SATCOM antennas and associated systems will be completed during scheduled maintenance periods by Airbus and all five aircraft are expected to be completed by 2022.
March 12/19: AbMN for MC-130J The US Air Force awarded Sierra Nevada Corp. a $23.7 million modification to install an Airborne Mission Networking (AbMN) Program on the MC-130J Commando II tankers. The Commando II is an improved variant of the C-130J aircraft and can be deployed for missions requiring clandestine, single ship, formation, low-level in-flight refueling for helicopters and tilt-rotor aircraft of the US Special Operation Forces. The MC-130J features extended service life wings and additional elements to meet the requirements of special operations missions. Under the contract modification, Sierra Nevada provides additional hardware and labor necessary to support the AbMN program through flight test for the tankers used by Air Force Special Operations Command. Work will take place in Sparks, Nevada and is expected to be finished by November 16, 2021.
February 27/19: Propulsion long-term Sustainment The US Air Force contracted Rolls-Royce with a $19.5 million modification for C-130J Propulsion long-term sustainment. The C-130J Super Hercules is a four-engine turboprop military transport aircraft equipped with Rolls-Royce AE 2100 D3 turboprop engines with Dowty R391 composite scimitar propellers, digital avionics, and reduced crew requirements. This technology has improved performance over its C-130E/H predecessors, such as 40 percent greater range, 21 percent higher maximum speed, and 41 percent shorter takeoff distance. The delivery order provides for funding Option II flying hours. Work will take place at Robins Air Force Base in Georgia as well as various locations that support C-130J Propulsion long-term sustainment and is expected to be completed by the end of January next year.
February 18/19: CWB replacement Marshall Aerospace and Defence Group started work on the center-wing box (CWB) replacement effort for 14 UK Royal Air Force (RAF) Lockheed Martin C-130J/C-130J-30 Hercules, Jane’s reports. The Hercules is a four-engine turboprop military transport aircraft. The RAF fields both the short-bodied C-130J (designated C5 in RAF service) and long-bodied C-130J-30 (C4) variants of the Hercules. The Hercules family has the longest continuous production run of any military aircraft in history. The CWB sits atop the aircraft’s main fuselage and forms the attachment point for the outer wings and the inboard engines.
January 29/19: Norway The Air Force Lifecycle Management Center awarded Lockheed Martin Aeronautics with a $33.7 million ceiling requirements contract for C-130J long-term sustainment support for the Royal Norwegian Air Force. The company will provide the Royal Norwegian Air Force with return and repair support, spares support, engineering support, and in-country representative support for their C-130J aircraft platform. The C-130J Super Hercules is a four-engine turboprop military transport aircraft. It is the newest model of the Hercules and the only one still in production. Lockheed Martin received a contract from the U.S. government in November 2007 for the purchase of four C-130J Super Hercules airlifters, plus initial spares and training, through the Foreign Military Sales program. The contractor delivered Norway’s first C-130J in November 2008 and its second in April 2009. Work for the current contract will take place in Marietta, Georgia as well as Gardermoen Air Station, Norway and is scheduled to be completed by the end of the year.

November 15/18: Bahrain The Royal Bahraini Air Force is welcoming its first of two ex-UK Royal Air Force C-130Js. The surplus aircraft were acquired via a government-to-government contract. The 19 year old transport aircraft then underwent an excessive overhaul and maintenance process executed by Marshall Aerospace and Defence Group at its Cambridge airport site. The C-130 Hercules remains one of the longest-running aerospace manufacturing programs of all time. The J variant reached its IOC with the US military in 2006 and features a number of key improvements that enhance performance and reduce overall operating costs. Matthew Harvey, International Sales Director Military Aerospace for Marshall Aerospace and Defence Group commented: “Delivery of this aircraft sees the first Government to Government transfer of a C-130J and the Kingdom of Bahrain enter the C-130 community as a new operator – we support more than 15 countries on the C-130 platform and the capability it delivers is proven. We look forward to continuing to support the Kingdom of Bahrain.”

September 28/18: German purchase The German parliament is green-lighting the acquisition of six C-130J-30 transport aircraft. The Luftwaffe will spend about $1.14 billion on a package that includes the planes, spare parts, training and technical maintenance for the first three years of service. The German Air Force will use these aircraft to conduct airlift, air refueling, and air drop missions as part of a French-German allied squadron based in Evreux, France. This common air transport squadron will have unrestricted exchange of aircraft, air crews, and maintainers, as well as technical and logistical support based on a common pool of spare parts and a common service support contract.

August 3/18: Trouble in India Jane’s reports that Lockheed Martin is currently is co-operating with the Indian Ministry of Defense to discharge defense offset obligations linked to its sales of C-130J-30 Hercules transport aircraft to the Indian Air Force (IAF). The comments follow media reports in India that the MoD has cashed in part of a bank guarantee from Lockheed Martin in relation to a fine linked to an alleged breach of offset obligations tied to the C-130J program. The offset package under discussion was linked to the US government’s sale of a second batch of six C-130Js announced in 2013, which was costed at $1.1 billion. The IAF acquired an initial batch of six aircraft in 2007 for $962 million, although Lockheed Martin’s offset obligations linked to this program have already been met. Sales of both batches of C-130Js were conducted under the US Foreign Military Sales route.

July 31/18: Wing-station Sierra Nevada Corp. is being contracted to support the KC-130J tanker aircraft platform. The awarded $10.8 million cost-plus-fixed-fee modification provides for the engineering and manufacturing of an outer wing station-430 to be installed on the aircraft. The KC-130J is a variant of the combat-proven C-130J and is used by the operating forces for aerial refueling, ground refueling, tactical transportation of personnel or cargo, and logistic support missions. The outer wing station, also known as rainbow panels are attached to the center wing and provide the aircraft with lift. The outer wing run from station 0 to 576. Work will be performed in Centennial, Colorado and Sparks, Nevada, and is scheduled for completion in July 2019.

July 19/18: Support for Kuwait The government of Kuwait is set to receive support for its fleet of tanker aircraft as part of a US foreign military sale. The deal is valued at $8.4 million and provides for logistics, supply and maintenance support for three KC-130J aircraft. The KC-130J is a multi-role, medium-sized fixed-wing aerial refueling aircraft manufactured by Lockheed Martin, it essentially is a very advanced derivative of the standard C-130J. The tanker aircraft carries 92 ground troops or 64 paratroopers and equipment in its tactical transport role. It can also be configured as a MEDEVAC aircraft accommodating 74 patients on stretchers, and their accompaniments. In May 2010, the US Government placed a $245m foreign military sales contract with Lockheed Martin for the delivery of three KC-130J aircraft to Kuwait Air Force. The first aircraft was delivered in August 2014. Work will be performed at Abdullah Al-Mubarak Air Base, Kuwait, and is expected to be completed in August 2019.

June 26/18: Support for Iraq The Iraqi Air Force is set to receive another 5-year sustainment package in support for its fleet of C-130J transport aircraft as part of a US foreign military sale. Lockheed Martin will support the government of Iraq with contractor logistics support, technical assistance and logistics, to include aircraft and aerospace ground equipment, spares, repairs and familiarization training on the transport aircraft. The deal is valued at $86,7 million. The C-130 Hercules remains one of the longest-running aerospace manufacturing programs of all time. Since 1956, over 40 models and variants have served as the tactical airlift backbone for over 50 nations. The C-130J looks similar, but the number of changes almost makes it a new aircraft. The C-130J Hercules was an early player in Iraq’s rebuilt air force, which remains small and focused on transport and surveillance missions. Work will be performed at Martyr Mohammed Ala Air Base, Iraq, and is expected to be completed by June 30, 2022.

June 11/18: US-surplus goes to Ethopia Ethiopia will be the next country to have a C-130 aircraft in its inventory. The transport plane was handed over on behalf of the United States Government US Ambassador Michael Raynor. The C-130 Hercules remains one of the longest-running aerospace manufacturing programs of all time. Since 1956, over 40 models and variants have served as the tactical airlift backbone for over 50 nations. The C-130 Hercules primarily performs the tactical portion of the airlift mission. The aircraft is capable of operating from rough, dirt strips and is the prime transport for airdropping troops and equipment into hostile areas. The C-130 will further enhance Ethiopia’s capacity to play a vital role in regional peacekeeping missions, enabling Ethiopia to move humanitarian supplies where they are needed in a timely manner and protect the lives of civilians in conflict areas.

May 16/18: UK-suplus goes to Bangladesh Jane’s reports that Bangladesh is set to receive two C-130J transport aircraft. The country will receive the Hercules from a UK surplus and has already awarded a multi-year support contract to the Marshall Aerospace and Defence Group. This multi-year contract will see Marshall Aerospace and Defence Group deliver a total support solution to the Bangladesh Air Force C-130J covering aircraft maintenance, logistics support including the provision of spare parts and ground support equipment for establishing local capabilities, as well as engineering services to ensure the effective operation of the fleet. The aircraft give the Asian nation better airlift and MEDEVAC capabilities, enabling the Bangladeshi Air Force to carry out tasks within the country and overseas in support of UN missions.

May 7/18: The C-130J flies to Germany The Defense Security Cooperation Agency announced that Germany is set to buy six planes of the Type C-130. The deal provides for the acquisition of three C-130J-30 and three KC-130J aircraft for an estimated cost of $1.4 billion. The aircraft will be equipped with Rolls Royce AE-2100D turboprop engines, a Link-16 MIDS Terminal, an AN/ALE 47 Electronic Countermeasure Dispenser, an AN/AAR-47A(V)2 Missile Warning System and several other packages allowing for Friend or Foe identification and secure communications, among others. The delivery of the aircrafts will increase the airlift, air refueling, and air drop capabilities of the German Air Force. Providing these capabilities to the German Air Force will greatly increase interoperability between the U.S. Air Force and the German Air Force as well as other NATO allies. The German Air Force will use these aircraft to conduct airlift, air refueling, and air drop missions as part of a French-German allied squadron based in Evreux, France. The approval comes as the aircraft’s larger European competitor, Airbus Defense & Space’s A400M transport aircraft, has struggled with production issues and has ramped down its delivery rate. The deal is part of the US government foreign policy and national security strategy that helps to improve the security of a NATO ally and therefore strengthening the alliance and the region as a whole. The prime contractor will be Lockheed Martin, Ft Worth, TX.

February 26/18: Gun issues/Software fix Issues concerning the 30mm GAU-23/A cannon on the AC-130J Ghostrider gunship have been put down to software issues, after testers identified problems such as recentering the cannon after being fired last month. Speaking to reporters, the head of US Air Force Special Operations Command, Lt. Gen. Brad Webb, said he was confident that the problems could be fixed with software patches. “Do we have software issues we need to address? Sure, but the testing continues forward,” he said, adding that news surrounding the snafu has been largely overblown.

January 19/18: Upgraded H-models—Testing The first upgraded C-130H arrived at Eglin Air Force Base on January 11 to begin testing. Operated by the Wyoming Air National Guard’s 153rd Airlift Wing, testing will continue for the next several months, with the evaluations aimed at collecting data to confirm the increased fuel efficiency, reliability and overall performance improvements gained from the new propellers and upgraded engines. According to the Air Force Life Cycle Management Center, the upgrades will give the C-130H’s a shorter take-off roll, improved climb, quieter operations, and lower operating and support costs. The Wyoming Air National Guard was chosen specifically to receive the C-130H because of its involvement in the initial testing with the new systems in 2008, when the Air Force explored the idea of upgrading the H-model.

January 17/18: Induction-France Monday saw the French Armed Forces officially induct its first C-130J Super Hercules turboprop aircraft into service with Armed Forces Minister Florence Parly acting as guest-of-honor, the aircraft’s manufacturer Lockheed Martin has announced. A total of two C-130J-30 airlifters and two KC-130J aerial refuelers have been ordered by Paris, and will join the Armée de l’Air’s 62st Transport Wing based out of Orléans-Bricy Air Base. The model to be inducted was a C-130J-30 transport variant, and France is the 17th country to choose the C-130J for its airlift missions.

January 4/18: FMS Deliveries-Support France finished 2017 with the delivery of its first C-130J tactical transport aircraft on December 22, Flight Global reports. Touching down at Orléans air base, its second transporter will follow later this year, while a pair of KC-130J tanker/transport variants will follow in 2019. Meanwhile, UK firm Marshall Aerospace and Defence Group received a contract to provide engineering services for the French air force’s 14-strong fleet of C-130H transports. While the value of the support deal was not disclosed, the agreement will “ensure the delivery of support to the French air force C-130H aircraft to enable improved availability,” and will be “followed by four years of full service delivery, with two additional option periods,” the firm added.

November 29/17: Contracts-Training Lockheed Martin has announced six contracts totalling almost $200 million, to improve training for C-130 airmen and operators around the world. The contracts are for: Five new C-130J weapon system trainers for the Air Force Special Operations Command (AFSOC); A new, reconfigurable C-130J weapon system trainer for the Air National Guard at Quonset Point Reserve Base in Rhode Island; Four new KC-130J observer trainers for the US Marine Corps based at Cherry Point, North Carolina; Miramar, Florida; Ft. Worth, Texas and Iwakuni, Japan, and obtained through the Naval Air Systems Command (NAVAIR); Upgrades the two AMC C-130J fuselage trainers at Little Rock Air Force Base, Arkansas, as well as two visual systems on the flight simulators located at Dyess Air Force Base, Texas and Ramstein Air Force Base, Germany. Awarded under Air Mobility Command (AMC) Obsolescence Phase-3; Upgrades 13 existing AMC trainers at Air Force Bases throughout the US and Europe under Air Mobility Command (AMC) Obsolescence Phase-4; and a one-year technical support contract to assist the USAF with conducting analyses for common architectures across various simulator elements. Completion of contracts, will be completed up until mid-2020 at the latest.

September 22/17: The US Air Force’s (USAF) newest gunship, the AC-130J Ghostriderwill be declared operational later this month. However, the aircraft will not be combat ready for another two years as the USAF Special Operations Command is behind in training operators. The new configuration has taken the refuelling pods out of an existing MC-130J, replacing them with weapons racks outfitted with precision strike packages. Armaments found on the Block 10 AC-130J configuration includes an internal 30mm gun, GPS-guided small diameter bombs and laser-guided missiles that will launch from the rear cargo door, while the Block 20 adds a 105mm cannon and large aircraft infrared countermeasures. Future updates include the addition of wing-mounted Lockheed AGM-114 Hellfire air-to-surface missiles and radio-frequency countermeasures. A number will have the 30mm gun replaced with a high-energy laser.

July 14/17: US Special Operations Command’s C-130J aircraft are scheduled to receive new electronic warfare systems aimed to enhance the aircrafts’ survivability equipment to detect, identify, locate, deny, degrade, disrupt and defeat various threats. BAE Systems will conduct the work, installing its Radio Frequency Countermeasure (RFCM) system—designed to be integrated on the USAF’s AC-130J Ghostrider and MC-130J Commando II aircraft—over the next 30 months in a $67 million contract modification. The contract’s total value, including all options, is expected to exceed $300 million.

June 23/17: Lockheed Martin have unveiled their C-130J-SOF Super Hercules—a new variant configured specifically for special operations use—at the Paris Air Show. The aircraft can conduct intelligence, surveillance and reconnaissance missions, psychological operations, refueling and resupply missions, as well as infiltration and exfiltration of special operations forces. It can also be equipped with Lockheed’s AGM-114 Hellfire air-to-surface missiles and a 30mm cannon to allow for participation in armed overwatch missions of ground troops. This is the tenth variant of the C-130J, flown by 17 nations.

May 12/17: The US Navy has awarded Rolls Royce a $78.7 million contractexternal link to provide logistical and engineering support for originally manufactured engines on the KC-130J tanker aircraft. Under the contract, aircraft in use by the US Marine Corp as well as the government of Kuwait will be affected. The work will primarily be completed in Indianapolis, with smaller contracts spread through other states, as well as Japan and Kuwait. The project is expected to be completed by May 2022.

February 15/17: German initiatives to deepen defensive ties with its neighbors continues as it moves forward with a plan set up a joint fleet of Lockheed Martin Corp C-130J transport planes with France and join a Netherlands-led fleet of Airbus A330 tanker planes. The plans join other collaborative agreements with Norway, Romania and the Czech Republic, and come at a time when NATO members face increasing pressure from the United States to spend more for their own military and reach NATO’s target of devoting 2 percent of gross domestic product to defense spending.

January 19/17: The Israeli Air Force has tested a new self-protection system on its Lockheed Martin C-130Js to protect from surface-to-air missiles. Once equipped with the updated self-protection package, the air force’s new transporters will be able to operate in areas where terrorist groups have ready access to shoulder-launched heat-seeking missiles. At present, Israel operates four C-130Js, with plans to purchase three more.

December 5/16: Lockheed Martin has been contracted to supply two US government-configured C-130J-30 Super Hercules aircraft to France. Work on the $133.4 million deal is expected to be completed by August 2020. A stretched-out version of the C-130J, the Super Hercules acquisition comes as France tries to fill a cargo and refueling capability gap created by problems related to the development and delivery of the A400M by Airbus.

October 20/16: The fourth C-130J “Samson” tactical transporter has been delivered to Israel. Operated by the Israeli air force’s “Elephants” squadron, the aircraft has already been tested during aerial refuelling missions with a Boeing 707 tanker, and is currently testing its low-level flight capabilities using some Israeli-developed systems. Two more will be delivered by the end of the year.

October 6/16: A pooling initiative is to commence between the French and German defense ministries for the purchase and joint use of C-130J transport aircraft following the signing of a declaration of intent in Paris. Berlin announced plans to purchase between four and six of the aircraft from Lockheed Martin which would be added to those recently ordered by France. The move is part of a solution to fill a German cargo and transport aircraft capability gap caused by delays and limitations of the larger A400M from Airbus and the retirement of their older Transall cargo planes.

October 3/16: A decision on Germany’s small transport requirement is expected for later this fall. The winner will replace existing Transall aircraft, due to be retired in 2021, for missions that the new Airbus A400M could not perform due to its larger size. A likely candidate touted by Reuters is Lockheed Martin’s C-130J, which could be purchased and used jointly with France or bought second-hand from the UK.

August 30/16: Lockheed Martin is to provide five additional C-130J Super Hercules aircraft to the USAF. The $287 million modification contract is expected to be completed by April 2020. An update of the C-130 Hercules, the C-130J has attracted a wide number of interested customers, with orders received from at least 15 nations since induction in 1999. It’s expected that the company could see another 100 units produced for US and international customers.

August 22/16: Approval has been given for the Indian ministry of defense to procure one additional C-130J Super Hercules, adding to six recently ordered by New Delhi in a $1 billion deal. The new aircraft was earmarked to replace one that crashed during an exercise in 2014, resulting in the death of five crew members. Once delivered, the aircraft will most likely be based in West Bengal’s Panagarh, which has been slated to be the base of the Indian Air Force’s second C-130J hub.

Last week ended on an extremely good note for both Boeing and Lockheed Martin after the companies were awarded major multi-billion contracts by the USAF. For Boeing, an impressive $2.8 billion award was granted on Thursday as part of the low rate initial production of the KC-46A following the tanker’s Milestone C decision earlier this month. 19 aircraft will be produced alongside spare parts, engines and refueling pods. However, this was astronomically dwarfed on Friday when Lockheed Martin was handed a $10 billion deal for all future orders of the C-130J Super Hercules production program as well as any foreign military sales for the aircraft.

August 19/16: All 13 C-130Js operated by the Australian Defense Forces are now installed with the latest networked battlespace system. Engility’s Joint Range Extension (JRE) TDL system will see its first operational use during exercises at training ranges in the country’s Northern Territory. This marks the first time that a C-130 has integrated Link 16 with a loadmaster station on board.

July 7/16: A laser is to be mounted on the side of the AC-130J Ghostrider instead of on the gunship’s belly in order to increase its fielding time. While this will limit the area of coverage of the weapon, the Air Force Special Operations Command (AFSOC) believe they will still learn a lot about how to employ a laser in AFSOC missions. AFSOC chief Lt. Gen. Bradley Heithold is also aggressively pushing the schedule for the laser gunship and plans to field a testbed by 2020 saying “Let’s go simple, let’s shoot it off the left side and eventually it will evolve.”

June 7/16: According to Joseph Fountain, supervisory contract officer with Air Force Life Cycle Management Center’s Mobility Directorate, a multi-year contract has been signed with Lockheed Martin to procure 78 C-130J Super Hercules with the option to buy up to 83 over the next five years. Under the contract, the second multi-year deal for the C-130J, the Defense Department will save about $680 million and provide the Air Force, Navy and Coast Guard with important airlift capabilities. The contract also funds an affordability program in which Lockheed receives $35 million up front and agrees to $65 million in labor reductions over the life of the contract, which according to Fountain will allow the company to assemble the aircraft more efficiently.

May 13/16: A scheduled to be retired KC-130R Hercules has been transferred to the Chilean Air Force. The plane was delivered on May 2 after being sold to Chile via the foreign military sales (FMS) route. Prior to its transfer, the plane was part of the Test and Evaluation Squadron (VX) 20, at Patuxent River, Maryland as a test evaluation/range support platform.

An ambitious plan is being proposed by the USMC to convert all of its 79 KC-130J aerial refueling aircraft into gunships, equipped with the Harvest Hawk weapons system. The package will also be added to the service’s MV-22 Osprey tiltrotor fleets and will allow both aircraft multi-mission capabilities. For the V-22, the most obvious “Osprey Hawk” benefit is the much-improved strike capability, while the C-130J, would become a multi-mission craft, with a sensor ball allowing for route reconnaissance missions when needed.

May 11/16: South Korea is about to induct four modified C-130s into service. The program to upgrade the aircraft so that they can deploy special operation troops behind enemy lines has been delayed since 2007. Issues causing delays involved malfunctions including the land detection capabilities in multi-purpose radars on the aircraft. The planes will allow South Korean special forces to fly at low altitudes and drop special forces troops and supplies deep behind enemy lines such as North Korean nuclear and missile facilities.

February 3/16: French procurement agency DGA announced the finalizing of an order with Lockheed Martin for four C-130 aircraft. The models to be delivered are two standard C-130J transports, and two KC-130Js equipped for in-flight refueling of helicopters. While the exact figure of the deal is unknown, the core value of the deal is around $355 million, slightly more than the $340 million set aside in the revised multiyear defense budget for acquiring four C-130s. The orders will plug a growing capability gap in the French military caused by the Airbus A400M program. Development of the multi-purpose A400M has seen delays in delivery as Airbus looks to fix technical problems over inflight helicopter refueling capabilities, and for paratroopers to be able to jump from the side door.

January 29/16: Rolls-Royce Corp has been awarded two contracts by the DoD for a combined total of $153 million. The first will see the company supply twenty-four engines for Saudi Arabia’s C-130J Super Hercules aircraft in a foreign military sale worth $77 million. The engines will be delivered by the end of this year. Rolls will also supply C-130J propulsion system sustainment to the USAF in a deal worth $76 million. Due to be completed by this time next year, they will provide logistics support, program management support, engineering services, spares, and technical data for the system.

January 21/16: Pakistan’s C-130 fleet is set to get a series of upgrades with Rockwell Collins selected to carry out the work. The Pentagon awarded the company a $30 million contract to carry out the work including the design, manufacture, integration, training, provision of technical support during installation, and delivery of 11 C-130E model kits and five C-130B integrated avionics suites and kits to Pakistan. Furthermore, they are to develop, validate, and deliver consolidated B/E flight manual and associated checklists, and maintenance supplements required to operate, maintain, and sustain the PAF C-130 fleet. All work will be carried out in Islamabad, and will be completed by the end of 2020.

January 6/16: Northrop Grumman and BAE Systems have been selected to develop a new self-protection suite for Lockheed Martin’s AC-130J and MC-130J gunships. The two electronic super weights will equip the aircraft with next-generation radio frequency countermeasure (RFCM) systems that can “detect, disrupt and defeat” anti-aircraft weapons, radars and other threats that use electromagnetic signals. While the value of the contracts are worth $32.8 million and $20 million respectively, the potential earnings for both companies could rise to $400 million each if the eight potential follow-on contracts are activated. By 2021, the USAF is expected to have thirty-seven MC-130Js and thirty-two AC-130Js ready for combat duty.

January 5/16: France has confirmed that it is to buy four C130 Hercules transport planes from Lockheed Martin. Plans to procure that aircraft are said to have been in the works since May 2015, coinciding with the crashing of an Airbus A400M that month. France, along with several other European NATO members, are set to buy the European A400M, but production delays and technical errors have seen these governments become wary of the planned procurements. Deliveries of the C130s could start as early as 2017 and would see service in missions conducted by France in Syria.

January 4/16: Multi-year funding for orders of C-130 procurement by the Pentagon has been awarded to Lockheed Martin. The first thirty-two aircraft were ordered on December 30 in a deal worth $1 billion. Up to seventy-eight will be delivered by 2020 in contracts potentially worth $5.3 billion of the company. The total order will see the US Air Force receive thirty MC-130Js, thirteen HC-130Js and twenty-nine C-130J-30s. The Marine Corps will get six KC-130Js and the Coast Guard will have the option to buy five HC-130Js.

December 18/15: France is planning to purchase four brand new C-130Js after authorization was given from the French Defense Minister. The news comes as the option to purchase second-hand C-130s from the British RAF failed to get the green light. The deal is said to exceed the $357 million set aside for the acquisition, but the remaining funds will come from adjustments made to other portions of the budget. While it is unlikely that anything will be signed before early 2016, Paris is hoping to receive delivery of the aircraft as soon as possible. The order will fill France’s need for tactical transport and in flight fueling. Other European nations such as Germany and Sweden have been helping coalition air strikes in Syria by offering refueling and transport aircraft.

November 12/15: France is looking to buy four C-130J transport aircraft through the US’ Foreign Military Sales program, with the State Department approving the sale. Previous reports indicate that the sale could be intended to plug a gap in Airbus A400M delivery schedules to the French Air Force, with French officials meeting with Lockheed Martin in June. The French defense budget for FY16 includes the provision of $1.7 billion for four C-130s, with the FMS request running to $650 million, including communications and self-protection systems and support services.

Meanwhile, the US Air Force awarded Lockheed Martin a $968.7 million contract action modification for the production of 17 C-130J variants, including six C-130J-30, one HC-130J, nine MC-130J and one KC-130J aircraft. The Air Force and Lockheed Martin reached an agreement in October to fund a five-year deal for C-130Js, covering 83 aircraft for the Air Force, Marines and Coast Guard.

October 19/15: Lockheed Martin and the Air Force have reportedly reached an agreement on the acquisition of C-130J Hercules transport aircraft. The five-year contract will see 83 C-130Js delivered to the Air Force, Coast Guard and Marine Corps and is anticipated to be finalized by the end of this year. Lockheed Martin sunk nearly $1 billion into the development of the aircraft, with the type seeing significant export success; sixteen countries have purchased the C-130J, including Canada, India, Israel and Norway.

October 5/15: An Air Force C-130J transport aircraft came down in Jalalabad, Afghanistan early on Friday morning, killing the aircraft’s six crew members and five civilian contractors on board. The Taliban claim that they shot down the aircraft as it took off, with this assertion denied by the Air Force. The crash is the sixth loss of a C-130J to date and the second time the USAF has lost one of the aircraft; however this is the first time US service personnel have been killed in a C-130J crash.

October 1/15: Denmark is reportedly looking to buy a fifth C-130J transporter, rejecting the A400M in the process. Plans to buy the Airbus design were reportedly dropped on financial grounds, with operating costs deemed too high by the Danish defense ministry.

FY 2015

Requests: Brunei.

September 18/15: Air Force Special Operations Command is reported to be looking to acquire an expendable unmanned system capable of acting as remote sensors deployable from C-130 gunships. A Coyote UAV is currently being used as a concept-demonstrator, with a longer-term solution also reported to be underway. AFSOC also wants to see lasers incorporated into the gunship of the future, retaining some aging C-130s to use as test beds. The Air Force wants industry to come up with a solution for an electric-powered laser weapon to equip the AC-130J by the end of the decade, the first aircraft of which was delivered at the end of July.

July 29/15: The Air Force has reportedly retained some ageing C-130U Hercules aircraft for use as airborne laser testbed aircraft. Air Force Special Operations Command (AFSOC) plans to use the aircraft to test both offensive laser weapons and defensive lasers designed to act as less-than-lethal options. DARPA has been field testing the use of lasers against hostile projectiles, with the Air Force expecting to field airborne lasers on larger cargo aircraft models from 2021. However, the further development of these capabilities could be hamstrung by sequestration and a lack of political will.

March 24/15: The Air Force is adding one HC-130J to its original 2012 contract, at a cost of $72.7 million.

Oct 7/14: The US DSCA announces Brunei’s export request for 1 C-130J aircraft, 6 AE2100D3 turboprop engines (4 installed and 2 spares), Government Furnished Equipment, communication equipment, spare and repair parts, support and test equipment, publications and technical documentation, personnel training and training equipment, and other forms of US Government and contractor support.

The C-130J would become Brunei’s largest aircraft, far bigger than its 3 ordered CN-235MPA maritime patrol planes. why does such a tiny country need it? Not to haul the Sultan’s famous fleet of over 300 top-end cars, but:

“This proposed sale of a C-130J to Brunei will provide a critical capability to assist in Humanitarian Assistance and Disaster Relief missions. The aircraft will enable Brunei to provide aid and assistance in greater capacities to regional allies and partners in need. The aircraft will also provide the ability to execute maritime patrol missions and contribute to search and rescue missions in the region.”

The principal contractor will be Lockheed Martin-Aerospace in Marietta, GA, and the estimated cost is up to $343 million. That’s over 5x the standard flyaway price for a C-130J, a huge differential given that the notice that no additional contractors will be needed in Brunei. Perhaps they plan to perform long-term support elsewhere; it’s hard to think of another explanation if the notice’s facts are correct. Sources: US DSCA #14-37, “Brunei – C-130J Aircraft”.

DSCA request: Brunei (1 C-130J)

FY 2014

Orders: USA (7 SOCOM etc.), Saudi Arabia (2 KC-130J), India (6 C-130J-30), Israel (2 C-130J-30), Civil (10 LM-100J); Long-term engines supply contract; Indian crash; ROKAF deliveries done; AC-130J flies; DOT&E testing report.

C-130J at work
click for video

Sept 29/14: Engines. GE Aviation Systems (actually Dowty Propellers) in Sterling, VA receives a sole-source $20.6 million firm-fixed-price contract for 42 C-130J propellers (P/N 69703900) and spare parts. All funds are committed immediately using FY 2012-2014 USAF aircraft budgets, and funds from Foreign Military Sales – but the announcement doesn’t identify the foreign customers.

Work will be performed at Gloucester, UK and is expected to be complete by May 31/15. The USAF Life Cycle Management Center at Wright-Patterson AFB, OH manages the contract (SPE4A1-14-G-0009-RJ03).

Sept 29/14: Software. A $6.6 million contract modification to integrate system and Mission Computer (MC) software changes into SOCOM’s HC/MC-130J Increment 2 aircraft. All funds are committed immediately, using FY 2013 USAF RDT&E budgets.

Work will be performed at Marietta, GA, and is expected to be complete by March 31/17. Fiscal 2013 research, development, test and evaluation and procurement funds in the amount of $6,568,120 are being obligated at the time of award (FA8625-11-C-6597, PO 0277).

Sept 26/14: +7. A $413.2 million finalization for 1 HC-130J and 6 MV-130J aircraft, subsuming previous advance procurement funding into full production efforts. That works out to $59 million per aircraft, plus the cost of government-furnished equipment for these special forces planes. All funds are committed immediately, using FY 2012 & 2013 USAF aircraft budgets.

Work will be performed at Marietta, GA, and is expected to be complete by Nov 30/15 (FA8625-11-C-6597, PO 0239).

USA: HC-130J & 6 MC-130Js

Sept 26/14: Sensors. Raytheon in McKinney, TX receives an $18.3 million firm-fixed-price contract modification for 12 Multi-Spectral Targeting Systems (AN/AAS-54) and spare parts for the Air Force C-130 program. Short version: it’s for Special Forces HC/MC-130s. Long version: the AAS-54 combines long-range day and night cameras for high-altitude target acquisition, and adds tracking, range-finding, and laser designation for all tri-service and NATO laser-guided munitions. All funds are committed immediately, using FY 2012 & 2013 USAF aircraft budgets; $7.7 million will expire on Sept 30/14.

Work will be performed in McKinney, TX, and is expected to be complete by September 2016. The US Navy’s Naval Surface Warfare Center in Crane, Indiana manages the contract (N00164-12-G-JQ66).

Aug 6/14: FY15 long-lead. A $116.7 million firm-fixed-price contract modification to buy long lead parts for 14 FY 2015 C-130Js. All funds are committed immediately, using FY 2014 USAF advance procurement budgets.

Work will be performed at Marietta, GA, and is expected to be complete by June 30/15. The USAF Nuclear Weapons Center/WLNNC at Wright-Patterson AFB, OH (FA8625-14-C-6450, PO 0001).

July 23/14: Counter-fighter. Defensive tactics against enemy fighters isn’t the first thing you normally associate with a C-130, but a pair of 317th Airlift Group C-130Js had to do just that en route to Naval Air Station Fort Worth Joint Reserve Base, TX. The exercise demonstrated C-130J capabilities that will be used during the multinational fighter meet at Red Flag-Alaska.

Here’s how it worked: The loadmasters sat high in the flight decks of their aircraft, looking through a bubbled window in the ceiling. They communicated to the pilots, who reacted and maneuvered to delay the fighter pilot’s ability to locate and lock on the C-130Js. 39th AS assistant director of operations for tactics Maj. Aaron Webb described the tactics as “pretty effective,” adding that a casual observer “doesn’t expect a 130,000-pound cargo plane to be able to maneuver as nimbly as the J-model does.” Sources: USAF, “Dyess C-130Js successfully evade F-16”.

July 18/14: India. Lockheed Martin Aeronautics in Marietta, GA receives a maximum $564.7 million contract modification to to fund 6 more India foreign military sales C-130J-30s, field service representatives and 3 years of post-delivery support after the first aircraft delivery. $50.9 million of this contract is committed immediately, and this brings the total cumulative face value of the contract to $2.067 billion; but the contract itself applies to orders beyond India’s.

Work will be performed at Marietta, GA and is expected to be complete by April 30/20. Once all 6 planes are delivered, India’s fleet will rise to 11, given the March 2014 crash of KC3803. The USAF Life Cycle Management Center/WLNNC at Wright-Patterson AFB, OH manages the contract as India’s agent (FA8625-11-C-6597, PO 0273).

India: 6 C-130J-30

July 16/14: LM-100J sale. ASL Aviation Group in Dublin, Ireland signs a Letter of Intent with Lockheed Martin to order up to 10 LM-100J commercial freighters. Their Safair subsidiary in Johannesburg, South Africa currently operates 6 L-100-30 (C-130E/H) aircraft, but the LM-100J will be an entirely new type for their Air Contractors subsidiary in Dublin. Lockheed Martin adds:

“Engineering and detailed design of the LM-100J is currently underway. Assembly of the first aircraft will begin in 2015 and first flight of the LM-100J is expected by early 2017. Because much of the flight test done to civil certify the C-130J in the late 1990s will be directly applicable to the LM-100J, testing and certification of the newest Hercules variant is expected to take about twelve months.”

Which means deliveries can be expected in 2018, unless problems arise in testing. The firm sold 115 L-100s from 1964 through 1992, positioned to address the oversize cargo market and unimproved airfields. They’ve also been used for airdrops and humanitarian aid, VIP transport, aerial spraying, aerial firefighting, etc. Unfortunately, Lockheed acknowledges that legacy L-100s have higher direct operating costs relative to Russian An-12s, or even relative to 737 freighters when the 737’s special ground-handling cargo equipment is available. The LM-100J is intended to address that, while adding CNS/ATM compliance that will allow them to fly in civil airspace after 2015.

The firm predicts double-digit growth in the Latin American, African, and Middle Eastern air freight industries over the next decade, as a subset of overall 4% per year growth in the global market. Sources: Lockheed Martin Code One Magazine, “LM-100J: Airlifter For Hire” | Lockheed Martin, “ASL Aviation Group Signs Letter of Intent To Procure Lockheed Martin LM-100J Freighters”.

Civil: 10 LM-100Js

May 30/14: Korea. The ROKAF’s final 2 C-130J-30s fly out from Marietta, GA, to join their fellows in South Korea (q.v. Dec 2/10, March 27/14). Lockheed Martin is still working under an initial 2-year support and training program for the 4 planes, and is also involved with the ROKAF’s C-130H fleet. Sources: Lockheed Martin, “ROKAF Receives Additional C-130J Super Hercules Aircraft”.

Korea deliveries done

April 25/14: Extended Life. Lockheed Martin in Marietta, GA receives an initial $27.4 million firm-fixed-price contract for extended service life center wing boxes [DID: the section of the fuselage that connects to the wings] on 5 C-130J aircraft. Aging C-130E/H planes have received replacements; USAF C-130Js only began entering service in February 1999, but it’s the mileage that matters. Lockheed Martin would say only that replacement decisions are “based upon the service life of the part”, which can be shorter if a plane is subjected to heavy operational use. Meanwhile, the ESL wing boxes are equipping production line aircraft as well.

All funds are committed immediately, using FY 2013 budgets. Work will be performed at Marietta, GA, and is expected to be complete by Dec 30/16. This award is the result of a sole-source acquisition by the USAF Life Cycle Management Center/WLKCA at Robins AFB, GA (FA8504-14-C-0003).

March 28/14: Crash. An Indian Air Force C-130J-30 (tail #KC 3803) hits a hillock during low-level flight training, and crashes in a riverbed 116 km west of Gwailor. Everyone dies, including the 2nd-in-command of the 77 ‘Veiled Vipers’ squadron, Wing Commander Prashant Joshi, 2 pilots, and a trainee.

The C-130J was reportedly part of a 2-plane formation that had taken off from Agra. Sources: The Indian Express, “5 officers killed as IAF’s new showpiece Super Hercules crashes near Gwalior”.

Crash

March 27/14: Korea. The ROKAF takes delivery of 2 of its 4 ordered C-130J-30s (q.v. Dec 2/10), in a Marietta, GA ceremony. This makes them the plane’s 14th customer. Sources: Lockheed Martin, “Republic Of Korea Air Force Accepts First C-130J Super Hercules”.

March 6/14: Sensors. Raytheon in McKinney, TX receives a $10.1 million firm-fixed-price contract for 10 Multi-Spectral Targeting Systems, to be installed on AFSOC HC/MC-130Js.

All funds are committed immediately, using FY12 aircraft procurement budgets. Work will be performed in McKinney, TX and is expected to be complete by April 2015. There’s 1 set source for these, so this contract was not competitively procured per FAR 6.302-1. The US Naval Surface Warfare Center Crane Division in Crane, IN manages the contract (N00164-12-G-JQ66-0045).

March 4/14: FY15 Budget. The USAF and USN unveil their preliminary budget request briefings. They aren’t precise, but they do offer planned purchase numbers for key programs between FY 2014 – 2019. The C-130J program is still waiting for the full FY 2014 contract (q.v. Dec 6/13, Feb 12/14), but that budget introduced a multi-year contract (q.v. April 10/13), which makes cuts in FY 2015-2018 very difficult.

The USAF’s FY 2015 budget request involves 13 C-130Js (7 regular USAF, 2 MC-130J, 4 HC-130J), while the USMC plans to buy 1 KC-130J. The overall effect will drop US annual production from 17 in FY 2014 (6 C-130J, 1 KC-130J, 5 AC-130J gunships, 1 HC-130J, 4 MC-130J) to 14 in FY 2015, but steady exports should cushion that.

The USAF’s initial materials don’t delve beyond FY 2015, but the USMC plans to order another 5 KC-130Js from FY 2016 – 2019. They’ll finish the FY 2014-2018 deal 1 KC-130J short of their maximum, though, with only 6 planes bought, and make up the 7th in FY 2019. Sources: USN, PB15 Press Briefing [PDF] | USAF, Fiscal Year 2015 Budget Overview.

Feb 28/14: Support. Rolls-Royce Corp. in Indianapolis, IN receives a $54.3 million firm-fixed-price, indefinite-delivery/ indefinite-quantity contract for depot level repair of 50 KC-130 aircraft engines, propellers and other propulsion system components for the US Marine Corps (47 planes/ $50.2M / 92%) and the government of Kuwait (3 planes/ $4.1M/ 8%).

$24.5 million is committed immediately, using FY 2014 Navy O&M budgets. Work will be performed in Indianapolis, IN (92%), Al Mubarak, Kuwait (2.1%); various locations in Japan (2%); Cherry Point. NC (1.3%); Miramar, CA (1.3%); and Fort Worth, TX (1.3%), and is expected to be complete in February 2015. This contract was not competitively procured pursuant to FAR 6.302-1 by US Naval Air Systems Command in Patuxent River, MD (N00019-14-D-0007). See also Rolls Royce, “Rolls-Royce supports US Marine Corps KC-130Js through $50 million contract”.

Feb 25/14: Support. Lockheed Martin Aeronautics Co. in Marietta, GA receives a sole-source $12.2 million firm-fixed-price contract modification to provide spare parts that are unique to US SOCOM’s HC/MC-130Js, and can’t be drawn from general C-130J fleet spares.

All funds are committed immediately, using FY 2012 aircraft budgets. Work will be performed at Marietta, GA, and is expected to be complete by Feb 16/16. USAF Life Cycle Management Center/WISK at Wright-Patterson AFB, OH manages the contract (FA8625-11-C-6597, PO 0209).

Feb 12/14: Engines. Lockheed Martin and Rolls-Royce complete a long-term agreement worth up to $1 billion, to deliver approximately 600 AE2100 turboprop engines for American and international contracts from 2014 through 2018. That works out to about 150 aircraft, but it’s probably closer to 125 with spares added in. Rolls Royce benefits from more predictable demand, while Lockheed Martin presumably benefits from lower prices.

Rolls Royce adds that “the agreement secures the Rolls-Royce AE 2100 as the engine of choice for all variants of the C-130J to 2025.” That was never really in doubt. The most likely break-point for an engine upgrade would be the design of a new C-130NG variant, in order to address competition from jet-powered 20-ton class transports after 2020. Sources: Rolls Royce, “Rolls-Royce and Lockheed Martin agree US$1BN deal to power future C-130J aircraft”.

Multi-year engine contract

Jan 31/14: AC-130J. The USAF flies a fully-converted AC-130J gunship for the 1st time, at Eglin AFB, FL. They also appear to have scales the program back a bit:

“A total of 32 MC-130J aircraft will be modified for AFSOC as part of a $2.4 billion AC-130J program to grow the future fleet, according to Capt. Greg Sullivan, the USSOCOM AC-130J on-site program manager at Det. 1.”

The Pentagon’s recently-released DOT&E report for FY 2013 had placed the AC-130J program at 37 aircraft. Sources: USAF, “New AC-130J completes first test flight”.

Jan 31/14: Support. A $105.3 million indefinite-delivery/indefinite quantity contract modification, exercising the 3rd option under the USAF’s C-130J Long Term Sustainment Program. It’s a 2-year ordering period for sustainment services including logistical support, program management support, engineering services, spares, and technical data. Funds will be committed as needed through task orders.

Work will be performed at Marietta, GA, and is expected to be complete by Jan 31/16. USAF Life Cycle Management Center/WLKCA at Robins AFB, GA manages the contract (FA8504-06-D-0001, PO 0026).

Jan 28/14: DOT&E Testing Report. The Pentagon releases the FY 2013 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). Their focus is on US SOCOM’s variants: HC-130J/MC-130J Combat King II CSAR/ Commando II transports, and AC-130J “Ghostrider” gunships. The USAF intends to field 37 HC-130J Combat King IIs developed to Increment 2 capability, 57 MC-130J Commando IIs developed to Increment 3 capability, and 37 AC-130J Ghostrider gunships that will be converted from MC-103Js (TL: 94 MC-130Js produced).

All: The core problem across this fleet involves the enhanced electrical system and in 400 Amp power supply, which is required for Increment 3 upgrades and AC-130J gunship conversions. At present, the fleet is limited to a 200 Amp system. Minor issues include Mean Time to Diagnose a Fault of 119 minutes (30 required), and just 83% probability of completing a 4-hour mission without a failure (95% required). The good news is that DOT&E deems the HC/MC-130J to be operationally effective and operationally suitable, with a 95% mission availability rate (89% required) and survivable in the low to medium threat environments it was meant for.

AC-130J: The program conducted a Preliminary Design Review in March 2013 and a Critical Design Review in August 2013, and 1st flight was expected in January 2014. The PSP weapon set is planned in 3 increments, and both development and the Live Fire Alternative Test Plan (ATP) will leverage some data from the C-130H-based AC-130W. This was concerning, though:

“Armor requirements and the amount of armor differ significantly between the AC-130U and AC-130J aircraft. The AC-130U armor was designed to provide protection to the aircrew stations, personnel, ammunition, and critical systems against a single 37 mm high-explosive incendiary round at a range of 10,000 feet, while the AC-130J’s primary crewmember positions and oxygen supplies should be protected against single 7.62 mm ball projectile at 100 meters [DID: just 330 feet, where bullet velocity is higher] …. The planned armor layout on the AC-130J does not include the Mission Operator Pallet, which should be considered a “primary crewmember” position and protected in accordance with the associated Force Protection Key Performance Parameter (KPP).”

The 37mm criterion isn’t random: most AC-130 kills over Vietnam involved 37mm guns. It isn’t rare for gunships to face enemies that can deploy 14.5mm – 23mm guns, to say nothing of the common .50 cal/ 12.7mm caliber. Even an unarmored C-130J would be a difficult kill for a 12.7mm machine gun. With that said, it sounds like they’ve left the crew nearly unprotected, in an aircraft that’s designed to go where the enemy is shooting. That does require an explanation.

Jan 27/14: Engines. Rolls Royce in Indianapolis, IN receives an $182.7 million firm-fixed-price, requirements contract modification, exercising the 7th annual option for AE2100-D3 engine logistics support, program management support, engineering services, spares, and technical data.

Funds will be spent as needed. Work will be performed at Indianapolis, IN, and is expected to be complete by Jan 31/15. The USAF Life Cycle Management Center/WLKCA at Robins AFB, GA, manages this contract (FA8504-07-D-0001, PO 0023).

Jan 21/13: LM-100J. No, it’s not gamerspeak for iRobot’s “Looj” gutter cleaner, or for a fast sled. It’s Lockheed Martin’s new civil variant of the C-130J, and the FAA just received Lockheed Martin’s Program Notification Letter for a type design update. FAA documents refer to it as an L-382J, but it will be marketed at the LM-100J. Sources: Lockheed Martin, “Lockheed Martin Files For FAA Type Design Update”.

Dec 26/13: Support. Lockheed Martin in Marietta, GA ereceives an $11,060,628 firm-fixed-price, indefinite-delivery/indefinite-quantity contract for logistics and engineering services in support of the C/KC-130J Aircraft for the U.S. Marine Corps/Marine Corps Reserve, U.S. Coast Guard and the Kuwait Air Force.

Work will be performed in Marietta, GA (65.3%); Afghanistan (12%); Palmdale, CA (9.2%); Kuwait (3.3%); Okinawa, Japan (3%); Miramar, CA (1.8%); Cherry Point, NC (1.7%); Elizabeth City, NC (1.6%); Fort Worth, (1.5%); and Greenville, SC (.6%); and is expected to be completed in December 2014. No funds are being obligated at time of award. Funds will be obligated against individual delivery orders as they are issued. This contract combines purchases for the U.S. Marine Corps/Marine Corps Reserve ($8,886,223; 80.3%); U.S. Coast Guard ($1,423,148; 12.9%); and the Government of Kuwait ($751,257; 6.8%) under the Foreign Military Sales Program. This contract was not competitively procured pursuant to 10 U.SC 2304(c)(1). The Naval Air Systems Command, Patuxent River, MD manages the contract (N00019-14-D-0006).

Dec 6/13: long-lead. A sole-source, maximum $169.7 million firm-fixed-price advance procurement contract for funding related to 18 C-130Js. All funds are committed immediately, using FY 2013 procurement budgets.

Work will be performed at Marietta, GA, and is expected to be complete by Oct 31/16. The USAF Life Cycle Management Center/WLNNC at Wright-Patterson AFB, OH manages this contract (FA8625-14-C-6450).

Dec 3/13: long-lead. A $48.5 million advance procurement contract modification for funding related to 5 more C-130Js. All funds are committed immediately, using FY 2012 procurement budgets.

All funds are committed immediately, using FY 2012 aircraft budgets. Work under this multi-year contract will be performed at Lockheed Martin in Marietta, GA until Dec 31/16. The USAF Life Cycle Management Center/WLNNC at Wright-Patterson AFB, OH manages the contract (FA8625-11-C-6597, PO 0230).

Dec 3/13: #4. Lockheed Martin in Marietta, GA receives a not-to-exceed $81.2 million modification to an existing contract to fund Israeli C-130J-30 aircraft #4, advance long-lead procurement of C-130Js #5 and 6, and external fuel tank modification kits.

Work will be performed at Marietta, GA, and is expected to be completed by June 30/16. This contract is 100% foreign military sales for Israel, with the USAF Life Cycle Management Center/WLNNC at Wright-Patterson AFB, OH acting as Israel’s agent (FA8625-11-C-6597, PO 0231).

Israel: 4th C-130J-30

Oct 10/13: DMS Redesign. Lockheed Martin Corp., Marietta, Ga., was awarded a $21.6 million contract modification to redesign the C-130J’s Color Multipurpose Display Unit and Multi-Function Color Display for C-130J aircraft. Computer equipment goes out of production quickly, and the CDU & MFCDs need new central processor and graphics processor chip sets, in order to cope with “diminishing manufacturing sources.”

Sure beats trying to source spares from grey traders whose supply chain includes Chinese counterfeits.

Work will be performed at Marietta, GA and is expected to be complete by Sept 30/15. This contract actually includes 15% foreign military sales to C-130 customers Norway, Israel and Kuwait, on top of the $21.6 million in FY 2012 in USAF procurement funds that are committed immediately. USAF Force Life Cycle Management Center/WLNNC at Wright-Patterson AFB, OH manages the contract (FA8625-11-C-6597, PO 0228)y. (Awarded Oct. 10, 2013)

Oct 3/13: A maximum $181 million not-to-exceed contract modification lets Saudi Arabia buy 2 KC-130J transport and tanker aircraft under the US umbrella deal, along with associated non-recurring engineering support. It’s just a small part of the 25-plane, $6.7 billion request (q.v. Nov 9/12).

Work will be performed at Marietta, GA, and is expected to be completed by April 2016. This contract is 100 percent foreign military sales for Saudi Arabia. Air Force Life Cycle Management Center/WLNNC, Wright-Patterson Air Force Base, Ohio, is the contracting activity (FA8625-11-C-6597, PO 0177).

Saudi Arabia: 2 KC-130J

FY 2013

US order; Saudi request; DOT&E report.

C-130 - Saudi

Saudi C-130
(click to view full)

July 25/13: Israel. Lockheed Martin Aeronautics in Marietta, GA receives a maximum $13 million unfinalized contract for the advanced procurement of a 4th Israeli C-130J-30 and field services representatives, out of an FMS case for up to 9 planes (q.v. July 30/08). The total cumulative face value of the contract it’s bought under is now $1.631 billion, but most of that contract doesn’t involve Israel.

Work will be performed at Marietta, GA, and is expected to be complete by Dec 30/15. The USAF Life Cycle Management Center/WLNNC at Wright-Patterson AFB, OH manages the contract as Israel’s FMS agent (FA8625-11-C-6597, PO 0172).

July 11/13: Engines. Rolls Royce in Indianapolis, IN a $22.4 million indefinite-delivery/ indefinite-quantity contract modification for more USMC KC-130J Power-by-the-Hour support.

Work will be performed in Indianapolis, IN, and is expected to be complete in February 2014. US Naval Air Systems Command, Patuxent River, Md., is the contracting activity (N00019-09-D-0020).

July 2/13: Training. IKBI Inc. in Choctaw, MS receives a maximum $7.7 million firm-fixed-price contract for a Special Forces HC-130J Simulator Facility at Moody AFB, GA. The bid was solicited through the Internet, with 1 bid received by the Army Corps of Engineers in Savannah, GA (W912HN-13-C-0011).

June 10/13: Libya. The US DSCA announces the new government of Libya’s official export request [PDF] for 2 stretched C-130J-30 aircraft, 10 Rolls Royce AE 2100D3 engines (8 installed and 2 spares), aircraft modifications, Government Furnished Equipment (including radios), support and test equipment, personnel training package, and a 3-year package for other forms of US Government and contractor support. Libya would join their neighbor Tunisia as a C-130J-30 customer.

The DSCA request cites “a mix of legacy C-130s” in operation, but pre-revolution reports weren’t clear on their airworthiness, and it’s unclear if the new government has working C-130s to fly alongside its (former Air Libya) BAe-146. The estimated cost for the 2 stretched C-130Js is $588 million, which is a tremendous amount, but they’ll need to build up the associated infrastructure from a very damaged base. The scale of the support is made clear by the request. A USAF logistics specialist will help Libya establish supply systems for flight operations, supply management, inventory control, and documentation procedures. At the same time, 4 contracted Field Service Representatives (FSR) and 1 Logistics Support Representative (LSR) will need to have expertise in airframe, avionics/electrical systems, propulsion systems, ground maintenance systems, and logistics support. As expected, Lockheed Martin is the prime contractor.

Libya has been making a number of announcements about rebuilding its air force, and favoring countries that helped them during the war. It’s hard to give much credit to reports that the country will be buying both Rafale and Eurofighter jets in the near future, though one understands why they might want to repay France and Britain in some way. Meanwhile, transport is a higher priority for a large country with lots of hostile terrain, and a weak central government.

DSCA request: Libya C-130J-30s (2)

May 31/13: LAIRCM. Lockheed Martin in Marietta, GA receives a $16.4 million firm-fixed-price contract modification to finish designing LAIRCM aircraft modification kits (A-Kits) for the USMC’s KC-130Js, to protect them against shoulder-fired anti-aircraft missiles. This modification includes 10 LAIRCM A-Kits, a test kit installation of a LAIRCM A-Kit, and a validation installation of a LAIRCM A-Kit.

Work will be performed in Marietta, GA (51%); Greenville, SC (31%); and Rolling Meadows, IL (18%), and is expected to be completed in November 2015. All funds are committed immediately, using FY 2012 and 2013 contract dollars. US NAVAIR in Patuxent River, MD manages the contract (N00019-13-C-0017).

April 29/13: Iraq. Lockheed Martin announces that it has ferried Iraqi C-130J-30s #4-6 to the USAF, as an interim step in delivering them to Iraq. Once the planes arrive in Iraq, they will complete the order, though the contract itself will continue with support services. Lockheed Martin.

Iraqi C-130J-30s all delivered

April 10/13: FY 2014 & MYP. The President releases a proposed budget at last, the latest in modern memory. The Senate and House were already working on budgets in his absence, but the Pentagon’s submission is actually important to proceedings going forward. See ongoing DID coverage.

The C-130J program submits a proposed $5.809 billion multi-year buy from FY 2014 – 2018, which would purchase 79 planes: 43 aircraft for SOCOM (25 MC-130J + 13 HC-130J + 5 AC-130J), 29 C-130Js for the USAF, and 7 KC-130Js for the US Marine Corps.

All aircraft would be fully funded with initial spares in their order years, and the multi-year deal would include a priced option for 5 more United States Coast Guard HC-130Js – whose base aircraft and array of radars and equipment are very different from SOCOM’s HC-130Js.

Multi-year buy proposed

April 4/13: Tunisia. Lockheed Martin announces that they’ve delivered the 1st of 2 stretched C-130J-30 Super Hercules to the Republic of Tunisia, marking the first delivery to an African country.

Tunisia currently operates a fleet of C-130Hs and C-130Bs, but they were bought in the mid-1980s. Lockheed Martin’s 2010 contract involved 2 planes between 2013 – 2014, plus training and an initial 3 years of logistics support. The Tunisian government fell in the meantime, but the new government still needs the planes.

Feb 22/13: Engines. Rolls Royce in Indianapolis, ID receives a $16.8 million modification to a previously awarded indefinite-delivery/ indefinite-quantity contract for more additional power-by-the-hour work in support of the USMC’s KC-130Js.

Work will be performed in Indianapolis, IN, and is expected to be complete in July 2013. Funds will be committed by individual delivery orders, as needed. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-09-D-0020).

Jan 17/13: DOT&E testing. The Pentagon releases the FY 2012 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The report covers the C-130J platform generally, as well as the HC/MC-130J special forces variants.

The biggest take-away is that the USAF is scrapping plans to field the Block 7.0 upgrade, or incorporate the set into the production line. Block 7.0 has been experiencing delays, and is expected to enter test & evaluation in early 2013, but the results will probably just be used to plan the USAF’s Block Upgrade 8.1.

On the bright side, the C-130J family’s DTADS maintenance support system is a “significant improvement” in multiple areas, but the Windows XP operating system means it can’t connect to government networks. Windows 7 is apparently the minimum.

With respect to the special forces platforms, the HC/MC-130J got a preliminary rating of being as good or better than previous variants, and availability/ maintenance rates were also improvements (vid. Nov 1/12 entry). Key strengths include better takeoffs from short or unimproved runways, expanding the flight envelope for aerial refueling, and improved cargo loading and unloading features. Despite that latter assessment, airdrops create very high workloads and head-down time for the pilot monitoring the drops. The new HC/MC-130Js may also have to do some retrofits to add standard search and rescue equipment: flare launcher tubes, large forward scanner windows, additional oxygen regulators, and intercom panels.

Survivability and situational awareness were another area mentioned, though the specific survivability issue wasn’t detailed. With respect to situational awareness, pilots would like a tactical datalink such as Link 16, so they’re more aware of what’s around them. Inside, the loadmasters want more control over cargo lighting, especially since the night vision lighting is a bit problematic for covert operations. On an audible level, the loadmasters want the intercom system to transmit system tones for diagnostic or defensive system alerts.

Jan 16/13: India support. Rolls Royce Corp. in Indianapolis, IN receives a $6.7 million contract modification for Power by the Hour support to the IAF’s C-130Js.

Work will be performed at Hindan Air Station in New Delhi, India, and is expected to be complete by Jan 30/13. The AFLCMC/WLKCB at Robins AFB, GA manages the contract on behalf of their FMS client (FA8504-07-D-0001-0501-09).

Aug 6/12: Made in India. The Hindu reports that the offset program has begun to bear fruit, with some components now made in India:

“The latest feather in the Tata cap is that certain critical components for the C-130 are now being ‘Made in India’… on the outskirts of Hyderabad. That is the promise held out by Tata Lockheed Martin Aerostructures Ltd., (TLMAL), a joint venture between Tata Advanced Systems and Lockheed Martin. The Friday gone by was a landmark day with TLMAL delivering the first C-130 Center Wing Box (CWB) to Lockheed.”

Nov 9/12: Saudi Arabia The US DSCA announces [PDF] Saudi Arabia’s DSCA request for up to 25 C-130J family aircraft, in a deal that could be worth up to $6.7 billion once a contract is negotiated.

The RSAF currently operates 30 C-130H medium transport aircraft, and another 7 KC-130H aerial refueling tankers with secondary transport capabilities. External engine fleet and depth maintenance contracts take care of them, but as the hours pile up, replacement looms. The Saudis would replace their fleet with just 20 stretched C-130J-30s, and another 5 KC-130Js. On the other hand, the stretched planes offer more room, and the C-130J’s extra power makes a big difference to real cargo capacity in Saudi Arabia’s lift-stealing heat. The request includes:

  • 20 C-130J-30 stretched transports
  • 5 KC-130J aerial tankers, which could be armed in future
  • 120 Rolls Royce AE2100D3 Engines (100 installed and 20 spares)
  • 25 MIDS-LVT Link-16 systems
  • Plus support equipment, spare and repair parts, personnel training and training equipment, publications and technical data, and U.S. Government and contractor support.

The prime contractors will be Lockheed-Martin in Bethesda, MD (C-130Js); General Electric Aviation Systems in Sterling, VA; and Rolls Royce Corporation in Indianapolis, IN (engines). Implementation of this sale will require the assignment of U.S. Government and contractor representatives to the Kingdom of Saudi Arabia for delivery, system checkout, and logistics support for an undetermined period of time.

DSCA request: Saudi C-130J-30 & KC-130J (25)

Nov 1/12: MC/HC-130J. Lockheed Martin announces that their HC-130J Combat King II and MC-130J Commando II special operations planes have been formally certified as “Effective, Suitable and Mission Capable” by the USAF’s Operational Test and Evaluation Center.

Oct 23/12: 13 more. An $889.5 million contract modification for the USA’s FY 2012 production aircraft buy of 13 planes: 7 MC-130J CSAR planes and 4 HC-130J Commando IIs for SOCOM, 1 KC-130J for the USMC, and 1 USAF C-130J production aircraft.

Work will be performed in Marietta, GA, and run to July 31/15 (FA8625-11-C-6597, PO 0139).

FY 2012 main buy

FY 2012

Israel buys #3/9; USCG buys 3; Senior Scout SIGINT kit; India’s follow-on request for 6 more; Mexican request; C-130XJ, C-130NG, and SC-130J “Sea Hercules” concepts unveiled; AC-130J gunship appears.

C-130 RNoAF

Norwegian C-130J
(click to view full)

Sept 28/12: A $218 million contract modification to buy 3 more US Coast Guard HC-130J Long Range Surveillance aircraft, which will bring the USCG fleet to 9, and add 2 more roll-on mission suites. The 3rd plane will get its mission equipment from a future contract, scheduled for FY 2013. By 2016, the Coast Guard plans to accept these aircraft and base them at Air Station Barbers Point, Hawaii.

The HC-130J’s special mission suite is comprised of a 2-person mission system operator station located behind the pilot and co-pilot, a belly-mounted 360-degree Seaspray 7500 long range search radar, nose-mounted day/night surveillance turret, and an advanced mission communications suite. Work will be performed in Marietta, GS, and Greenville, SC. The contract runs until May 31/16 (FA8625-11-C-6597, PO 0069).

The current Coast Guard C-130 LRS fleet includes 23 HC-130Hs, and 6 HC-130Js based at Air Station Elizabeth City, NC. The USCG’s HC-130Hs are running out of useful service life, and by 2027, the USCG is planning to have a uniform fleet of 22 HC-130Js. See also USCG | Lockheed Martin.

3 USCG HC-130Js

Sept 25/12: Mexico. The US DSCA announces [PDF] Mexico’s official request for 2 stretched C-130J-30 aircraft, 10 AE2100D3 engines (8 installed and 2 spares), aircraft modifications, communication equipment, other Government Furnished Equipment, spare and repair parts, support and test equipment and publications, personnel training and training equipment, and other US Government and contractor support. The estimated cost is up to $412 million, which is very expensive for 2 C-130Js, but there are a number of add-ons to consider, and actual cost will depend on contract negotiations.

The DSCA notice says that Mexico will use the planes as “Presidential support,” but local defense expert Inigo Guevara says that they’re mostly intended for regular defense use. The FAM’s existing tactical transport fleet of 7 old C-130E/K/Ls is reaching its limits, and the recent buy of 4 new C-27J Spartan light tactical transports replaced an original requirement for 5 used C-130H aircraft to upgrade that fleet. The 2 C-130J-30s offer a heavier-lift option with some C-27J engine and avionics compatibility. Guevara says that current requirements will eventually add another 2 Super Hercules transports, leaving a tactical transport fleet of 4 C-27Js and 4 C-130Js. Any VIP modules are likely to be “roll-on, roll-of” options. Guevara adds that:

“The Presidential fleet is getting a new aircraft in the form of a strategic transport (very likely a Boeing 787 Dreamliner), which will replace the current B757 and should arrive by 2016. It is apparently being acquired through a [full turnkey] wet lease.”

DSCA request: Mexico C-130J-30s (2)

Sept 21/12: The Air Force’s 19th Special Operation Squadron is retiring its MC-130E Combat Talon I simulator, and they are waiting for an MC-130J simulator to replace it. They do not quite seem to know what to do with it. Any takers? It would be quite the living room conversation piece.

Sept 10/12: Engines. Rolls Royce Corp. in Indianapolis, IN receives a $9.7 million indefinite-delivery/indefinite-quantity contract modification, to meet increased requirements for the USMC’s “power by the hour” per-engine support contract. Translation: the USMC is flying its KC-130J fleet for more hours than the contract had expected.

Work will be performed in Cherry Point, NC, and is expected to be complete in February 2013. All contract funds will expire at the end of the current fiscal year, on Sept 30/12. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-09-D-0020).

Sept 5/12: Iraq. The 1st of 6 C-130J-30 Super Hercules for the Iraqi Air Force has completed its first flight, at Lockheed Martin’s Marietta, GA facility. Lockheed Martin.

Aug 30/12: Oman delivery. The 1st C-130J ordered by Oman is formally accepted by the country at a signing ceremony in Marietta. Lockheed Martin initially told DID that the delivery of this plane was likely to happen in early November, but the Sultanate sped up the process and flew its plane home on September 12. Lockheed Martin.

Aug 28/12: Sea Hercules? Defense News reports that Lockheed Martin is working on an SC-130J Sea Hercules modification. It’s designed as a $150 million alternative, to be developed in 3 stages. Stage 1 will involve roll-on/ bolt-on radar and electro-optical sensors, and accompanying processing workstations. Stage 2 would add wing-mounted surface attack weapons, along with upgraded workstations and weapon control systems. Stage 3 would be a full anti-submarine conversion, including sonobuoys, a magnetic anomaly detector boom, extra fuel pods, and 2 added bays for 6 Harpoon missiles.

Lockheed Martin reportedly says they expect to sign at least one contract “in North Africa”. Tunisia, who already has a contract for 2 C-130J-30s that was signed shortly before their revolution, could certainly use that capability. So could Britain, which has its own fleet of C-130s, but no maritime patrol planes since they retired the Nimrod fleets.

Lockheed Martin will have no shortage of competitors around the world. Established competitors include EADS’ CN-235 Persuader, C-295 MPA, ATR-42 MP, and ATR-72 ASW turboprops; and Embraer’s P-99 MP jet. On the development front, Boeing is starting to look at options beyond its P-8A Poseidon, because their customers are saying that they don’t need its full versatility, and find its $200 million price tag prohibitive. Bombardier’s Challenger 600 seems to be the target platform. There’s also some talk in Britain of adding maritime patrol capabilities to its Sentinel R1 ground surveillance jets, based on Bombardier’s Challenger. Saab has options are in development based on the Saab 2000 regional turboprop and Piaggio P-180 executive turboprop, and Russia has a unique offering in development based on its Beriev Be-200 amphibious aircraft.

Aug 8/12: Oman. Flight testing begins for the 1st of Oman’s 3 ordered C-130Js (1 C-130J-30, 2 C-130Js). Oman currently operates a fleet of 3 C-130Hs purchased in the early 1980s, and their first new Hercules is scheduled for delivery later in 2012. Lockheed Martin.

July 23/12: AC-130J. Production begins in Marietta, GA, but the gunship is actually built as an MC-130J Commando II. It will become an “AC-130J” (vid. Feb 19/12 contract) when it’s equipped with a “Precision Strike Package. When queried, Lockheed Martin representatives said that:

“The initial contract is to cross-deck the current MC-130W [DID: link added] equipment to the new AC-130Js. The PSP referenced here is a new package.”

AC-130J Initial Operating Capability is scheduled for 2015, and AFSOC expects to order 16. Lockheed Martin.

AC-130J begins

June 7/12: Norway request. The US DSCA announces [PDF] Norway’s formal request to buy 2 C-130J-30s equipped to the USAF baseline, 9 Rolls Royce AE2100-D3 Engines (8 installed and 1 spare), plus aircraft modifications for Norwegian specifications, Norwegian-compatible communication equipment and support, defensive countermeasure systems, other Government Furnished Equipment, tools and test equipment, publications and technical documentation, personnel training and training equipment, and other forms of US government & contractor support.

If a contract is signed, Norway’s C-130J-30 fleet will rise to 5 planes. The prime contractor will be Lockheed Martin in Marietta, GA, but the proposed sale won’t require any more representatives in Norway. The estimated cost is set at up to $300 million, however, which is about the cost of Norway’s first 4 planes (vid. Nov 7/07 entry). Actual amounts will depend on negotiations, but it looks like Norway is thinking about a significant support contract as well.

DSCA request: Norway C-130J-30 (1)

June 4/12: Norway. Rolls Royce Corp. in Indianapolis, ID receives a $14.3 million (face value) firm-fixed-price contract to purchase spares, field services support and program management, return and repair support, and engineering services support for the Royal Norwegian Air Force’s C-130J fleet at Gardermoen AFB, Norway. Work is to be complete by Jan 31/14. The WR-ALC/GRBKB at Robins AFB, GA manages the contract, on behalf of its Norwegian client (FA8504-07-D-0001-0602).

May 8/12: Canada. The Royal Canadian Air Force formally accepts the 17th CC-130J Super Hercules at a Marietta, GA ceremony, completing the order placed in December 2007. Lockheed Martin.

Canada: all delivered

April 2/12: Engines. Rolls Royce Corp. in Indianapolis, IN receives a $25 million indefinite-delivery/ indefinite-quantity contract modification for contractor logistics support and technical engineering support of USMC KC-130Js’ AE2100-D3 turboprop engines, and R391 propellers.

Work will be performed in Indianapolis, IN, and is expected to be complete in February 2013. All funds will expire at the end of the current fiscal year, on Sept 30/12. US Naval Air Systems Command in Patuxent River, MD manages this contract (N00019-09-D-0020). Navy/USMC C-130Js fall under a separate engine maintenance agreement than the USAF – see also April 6/10, Feb 27/09 entries.

March 9/12: MC-130J “Commando II”. USAF officials announce that the MC-130J’s designation will change from “Combat Shadow II” to “Commando II”.

The 1st aircraft with the “Commando” designation was the C-46, which flew missions “over the hump” from Burma to China in World War II, conducted covert missions during the Korean War, and flew many missions for the CIA’s “Air America”. Some still fly to this day, for civilian airlines in remote areas. Hopefully, the MC-130J won’t also be adopting the C-46’s reputation as a maintenance nightmare that was dangerous to fly on military operations. USAF.

MC-130J becomes “Commando II”

March 15/12: Norway crash. Norway’s newest C-130J-30 crashes into Sweden’s Mount Kebnekaise at an altitude of almost 5,000 feet, during the international military exercise “Cold Response.” All 5 crew are killed, and the RNoAF is left with just 3 C-130J-30s. Read “Norway Renews Its Tactical Transport Fleet” for full coverage.

Crash

Feb 29/12: AC-130J, etc. A $70 million firm-fixed-price advance procurement contract, buying long-lead items for US AFSOC: 2 AC-130J gunships, 1 HC-130J “Combat King” Combat Search And Rescue, and 4 MC-130J “Combat Shadow” transport aircraft. This is the FY 2013 budget request, but long-lead materials to ensure on-time construction are always in the previous year’s budget.

The AC-130J is new, and hasn’t been talked about much. The current AC-130H “Spectre” and AC-130U “Spooky” gunships remain vulnerable to even light defenses like anti-aircraft cannons, and are often restricted to night flying. On the flip side, they offer unparalleled fire support volume and accuracy, up to and including 105mm howitzer fire, to help special forces and friendly troops out of jams. SOCOM’s heavy gunship fleet has seen predictably heavy usage in recent years, and needs replacement. The hanging question is what capabilities a full C-130J gunship option might have.

Work will be performed Marietta, GA, and is expected to be complete during calendar year 2016. The USAF/AFMC Aeronautical Systems Center at Wright-Patterson AFB, OH manages the contract (FA8625-11-C-6597, PO 0081).

Feb 22/12: Israel #3. Israel buys its 3rd C-130J-30, out of a formal October 2008 FMS request for up to 9 special forces capable planes. It does so by exercising a maximum $58.3 million firm-fixed-price option, on top of previous planning and advance long lead procurement funding (vid. April 8/11).

Work will be performed in Marietta, GA, and expected to be complete by Nov 30/14. The ASC/WLNN at Wright-Patterson AFB, OH is Israel’s Foreign Military Sales agent for these buys (FA8625-11-C-6597, PO 0085).

Israel: 1 C-130J-30

Feb 22/12: Support. A $7.8 million firm-fixed-price contract for C-130J and HC/MC-130J spares for at Moody Air Force Base, GA. Work will be performed in Marietta, GA, and the contract runs through Dec 31/13. USAF AMC’s Aeronautical Systems Center at Wright-Patterson AFB, OH manages the contract (FA8625-11-C-6597, PO 0085).

Feb 22/12: Engines. Rolls Royce Corp. in Indianapolis, IN receives a $45.2 million indefinite-delivery/ indefinite-quantity contract modification, exercising an option for AE-2100D3 turboprop engine and R-391 propeller contractor logistics and technical engineering services, for the USMC’s KC-130Js.

Funds will be committed only as services are needed, and work will be performed in Indianapolis, IN until February 2013. US Naval Air Systems Command in Patuxent River, MD manages this contract (N00019-09-D-0020).

Feb 16/12: #250. The 250th C-130J Super Hercules variant ever built is delivered to Dyess Air Force Base, TX. It’s the 15th of 28 planes that will ultimately be delivered to Dyess AFB by 2013.

To put that in perspective, a Jan 30/11 MC-130J delivery to US Special Operations Command marked the 2,400th C-130 delivered, of all types, since production began. Lockheed Martin.

#250

Jan 31/12: Engines. Rolls-Royce Corp. in Indianapolis, IN receives a $112.2 million firm-fixed-price, requirements type contract, exercising Option V/ Year 6 of the C-130J’s AE2100D3 engine and R-391 propeller support contract. That includes logistics support, program management support, engineering, spares and technical data are included.

Work will be performed in Indianapolis, IN until Jan 31/13. The Warner Robbins Air Logistics Center at Robins AFB, GA manages this contract (FA8504-07-D-0001, #0600).

Jan 31/12: Support. Lockheed Martin in Marietta, GA receives a $63 million firm-fixed-price, fixed-price-award-fee, time-and-material, and cost-plus-fixed-fee contract to support systems unique to the C-130J. Their work will include logistics support, program management support, engineering services, repairs, spares and technical data.

Work will be performed in Marietta, GA until Jan 31/14. The Warner Robbins Air Logistics Center at Robins AFB, GA manages this contract (FA8504-06-D-0001, PO 0020; Delivery order 0700).

Jan 31/12: Norway. Lockheed Martin in Marietta, GA receives a $7.8 million firm-fixed-price, time-and-material contract for spares, field support representatives, program management, return and repair support, and engineering services from the Royal Norwegian Air Force, to support their new 4-plane C-130J fleet.

Work will be performed in Marietta, GA until Jan 31/14. The Warner Robbins Air Logistics Center at Robins AFB, GA manages this contract (FA8504-06-D-0001, #0606).

Dec 28/11: Support. An $8.5 million indefinite-delivery/ indefinite-quantity contract for spares and material in support of the USMC’s KC-130Js. Funds will be obligated by individual delivery orders as they are issued. Work will be performed in Marietta, GA, and is expected to be complete in December 2013. US NAVAIR manages this contract (N00019-09-D-0015).

Dec 13/11: Engines. A $10.6 million firm-fixed-price contract for 9 spare C-130J quick change engine assemblies, under the terms of the Fiscal Year Orientation Committee IV contract. The units are a split buy: 5 units for the U.S. Air Force; and 4 as a Foreign Military Sales effort for Kuwait (q.v. May 27/10, July 20/09 entries). Work will be performed in Marietta, GA, and is expected to be complete by Nov 28/14 (FA8625-11-C-6597, PO 0068).

Dec 7/11: SIGINT kit. Lockheed Martin delivers the USAF’s 4th Senior Scout containerized roll-on, roll-off signals intelligence (SIGINT) system. Senior Scout was 1st fielded in Operation Desert Storm (Iraq) in 1991, but the latest model is enhanced to be structurally compatible with the newest C-130J, adds updated system interfaces and technology enhancements, and offers better maintenance access. Lockheed Martin considers Senior Scout to be part of its DRAGON Shield series of modular ro-ro ISR offerings.

Acceptance testing is about to begin, and if all goes well, the USAF’s other 3 Senior Scouts will be converted to the same standard over the next 2 years. Lockheed Martin.

Dec 2/11: New variants. Flight International reports on Lockheed Martin EVP Ralph Heath’s presentation to the Credit Suisse aerospace and defense conference in New York. The presentation mentions 2 new variants: the stripped-down C-130XJ, without the automatic loading system and other niceties; and a more streamlined C-130NG concept aimed at the market beyond 2020.

Oct 27/11: India request. The US DSCA announces India’s official request to buy up to 6 more C-130Js, which would bring its fleet to 12. The previous May 25/07 request also asked for C-130J USAF baseline aircraft, but the order involved stretched C-130J-30s. It remains to be seen whether India will order more stretched C-130J-30s (likely), or 6 of the smaller C-130Js. The estimated cost is up to $1.2 billion.

Read “India Buys C-130J-30 Hercules for Special Forces” for full coverage.

DSCA request: India C-130J (6)

FY 2011

Israel buys #2; MATS II training contract; Block 7.0 software contract; Australian software innovation; Oman’s request; Crashworthy seating; What India left out. Deliveries: 1st SOCOM HC-130J & MC-130J, Qatar’s 4; India’s induction.

MC-130J enhancements
(click for video)

Sept 29/11: 1st MC-130J delivered. Lockheed Martin delivers the 1st of 20 MC-130J Combat Shadow IIs to United States Air Force Special Operations Command (AFSOC), at Cannon Air Force Base, NM. Delivery had been scheduled for August.

While the HC-130J is the combat rescue model, the MC-130J is the standard special operations insertion and cargo plane. It’s also based on a KC-130J tanker, with the UARRSI boom refueling receptacle, Enhanced Service Life Wing, Enhanced Cargo Handling System, a surveillance and targeting turret, a combat systems operator station on the flight deck, and dual SATCOM. They’re more or less the same planes, actually, just with different roles, and different operators. Initial operational capability is planned for 2012.

Sept 28/11: Qatar. Lockheed holds a delivery ceremony in Marietta, GA for Qatar’s 4 ordered C-130J-30s. Arabian Aerospace.

Qatar – full delivery

Sept 24/11: 1st HC-130J delivered. US Air Combat Command officials receive their 1st HC-130J Combat King II, at Davis-Monthan AFB in Tucson, AZ. Delivery had been scheduled for August.

The new HC-130J will be flown by the testing squadron, then members of the 79th Rescue Squadron will complete the 8 months of training needed to fly and operate the new model. USAF officials expect HC-130Js to begin regular duty at the base in early 2013. USAF.

Sept 16/11: Engines. Rolls Royce Corp. in Indianapolis, IN receives an indefinite-delivery/indefinite-quantity contract modification to increase the ceiling on engine support contract line items for the KC-130J fleet. They include power by the hour, which pays a fixed fee per engine flight hours, and spares. The KC-130J fleet are triple-role aircraft: cargo, aerial refueling, and on-call strike aircraft (with the Harvest Hawk roll-on kit).

Work will be performed in Cherry Point, NC, and is expected to be complete in February 2012. No funding is being committed at time of award, but it’s available if needed. US Naval Air Systems Command in Patuxent River, MD manages this contract, as the KC-130Js are USMC birds (N00019-09-D-0020).

July 11/11: A not to exceed $89 million firm-fixed-price contract modification commits FY 2011 Congressionally-mandated advance procurement funding for 9 C-130J family planes: 1 USAF stretched C-130J-30 aircraft, and 8 US SOCOM HC-130J/ MC-130Js.

These 9 planes will receive their main orders in FY 2012, but advance ordering ensures that manufacturing can start when that order does come in (FA8625-11-C-6597 PO 0029).

May 2/11: Qatar. The 1st of 4 Qatar Emiri Air Force C-130J-30s has completed production at the Lockheed Martin facility in Marietta, GA. It would make its first flight on June 8th. See also Oct 7/08 entry.

April 8/11: Israel #2 & 3. Israel exercises $76.2 million in fixed-price not-to-exceed (NTE) options to buy a 2nd C-130J-30 aircraft, and begin planning and advance long lead procurement for the 3rd Israeli aircraft.

This unfinalized contract also includes recurring in-line production modifications for the 2nd aircraft to include but not limited to the following: Block 6X Operational Flight Program (July 30/08 DSCA cited Block 7.0, looks like Israel-specific mods), enhanced service life wing, 2 embedded Global Positioning System Inertial Navigation System Embedded Module IVs with Precise Positioning System and GAS-1 controlled radiation pattern antenna, and a UARRSI receptacle on top of the plane to accept aerial refueling booms. The 657th AESS at Wright-Patterson Air Force Base, OH manages the contract (FA8625-11-C-6597).

Israel: 1 C-130J-30

April 5/11: MC-130J i3. A $21.4 million contract modification for MC-130J increment 3, to develop 1 trial kit installation, and perform developmental tests of this capability on 1 MC-130J increment 2 aircraft. The overall scope of this effort is to add the C-130J Block 7.0 software upgrades, and “a special mission processor capability that include both developmental [work] and integration of known/low risk improvements.” The ASC/WLNNC at Wright Patterson AFB, OH manages the contract (FA8625-11-C-6597 PO0002).

March 31/11: Lockheed Martin Corp. in Marietta, GA receives a $10 million firm-fixed-price contract to obligate FY 2010 advance procurement funding for 1 FY 2011 C-130J aircraft. Work will be performed at Marietta, GA (FA8625-06-C-6456-P00243).

March 29/11: MC-130J rollout. Lockheed Martin officially rolls out the 1st MC-130J Combat Shadow II for the U.S. Air Force’s Special Operations Command (AFSOC). Contracts have been placed to build 15 MC-130Js, and AFSOC is authorized to buy up to 20, against an approved long term requirement for 37 to replace the aging MC-130H fleet. Initial Operational Capability with the new type is expected in 2012.

All C-130J special forces configurations are based on the KC-130J aerial tanker, as they also have aerial refueling roles for SOCOM helicopters. Beyond that, MC-130Js will have the Enhanced Service Life Wing, a boom refueling receptacle (UARRSI) so they can be refueled in mid-air, more powerful electrical generators, a day/night surveillance turret, a combat systems operator station on the flight deck, and provisions for LAIRCM missile defense systems, among others. Technically, it’s basically the same as the HC-130J, it just performs a different role. Lockheed Martin.

MC-130J rollout

March 29/11: India. Rolls Royce Corp. in Indianapolis, IN receives an $8.5 million firm-fixed-price contract to provide “spares, fuser, and program management support” for the Indian Air Force, to support the arrival of their new C-130J fleet. Work will be performed in Indianapolis, IN, and the Warner Robins Air Logistics Center at Robins AFB, GA manages the contract (FA8504-07-D-0001-0501).

March 22/11: USAF Air Combat Command’s HC-130J personnel recovery aircraft, completes developmental testing by receiving fuel from an aerial tanker boom. This test point also applies to AFSOC’s MC-130J Combat Shadow II aircraft.

Rollout of the first MC-130J is later celebrated at the Lockheed Martin facility in Marietta, GA on March 29/11, and the first HC-130Js and MC-130Js started deliveries in September 2011, instead of August. Initial Operational Capability for both is scheduled for 2012.

March 18/11: Support. An $8.5 million firm-fixed-price contract modification to provide C-130J logistics support through Jan 31/12. Work will be performed at Lockheed Martin Corp. in Marietta, GA (FA8625-11-C6597).

March 1/11: Australia – C-17 or C-130Js? Australian Minister for Defence Stephen Smith confirms that the government is looking into buying a 5th C-17, and has sent a Foreign Military Sale Letter of Request to the United States asking about costs and availability.

The tradeoff under consideration was whether to buy 1 more C-17A, or buy 2 more C-130J-30 Super Hercules tactical transports between 2013-2015 under project AIR 8000 Phase 1. One C-17A can carry up to 4 C-130 Hercules loads in a single lift, and cover twice the distance in three-quarters of the time. On the other hand, it costs over 3 times as much, and can’t be in 4 places at once. In the end, Australia chose to buy the C-17 instead.

Feb 14/11: The 1st MC-130J Combat Shadow II for US AFSOC completes manufacturing, and will begin flight tests after additional special mission equipment like the chin-mounted sensor turret is installed. MC-130Js work insertion missions, almost always at night. Their missions can include low-level aerial refueling missions for special operations helicopters, along with infiltration/ exfiltration, and resupply for special forces teams.

Feb 5/11: India induction. The 1st Indian C-130J-30 with Special Forces enhancements is inducted in a special ceremony at Air Force Station Hindon, India. There’s still work to do, however. IAF chief Air Chief Marshal P.V. Naik says of the American communications and security systems that were left out: “We have our own communication system and yes, we will be integrating them on the aircraft. They are already being made and they will be put on the aircraft.” Andrha News | MSN India.

Jan 31/11: Engines. Rolls-Royce Corp. in Indianapolis, IN receives a $203 million contract modification to cover support services for the C-130J’s AE-2100D3 engines and R-391 propellers, under the Option Year IV (5th overall year) of their support contract. Sustaining services will include logistics support, program management support, engineering services, spares and technical data.

At this time, $49.6 million has been committed by the Warner-Robins Air Logistics Center GRBKA, at Robins Air Force Base, GA (FA8504-07-D-0001, 0500).

Jan 31/11: Support. Lockheed Martin Corp. in Marietta, GA receives a $69.8 million contract modification to cover support for systems unique to the C-130J fleet, as opposed to systems that are common to C-130Js and earlier model Hercules. The contract exercises the 2nd option, covering years 6 through 8 of logistics support, program management support, engineering services, repairs, spares and technical data.

At this time, $20 million has been committed by the Warner-Robins Air Logistics Center GRBKA, at Robins Air Force Base, GA (FA8504-06-D-0001, PO 0015).

Jan 28/11: Iraq, Norway. A $16.9 million contract modification exercises an option to purchase support equipment and spares for Iraq, as well as logistic support services for Norway. Both are C-130J customers, and Norway has already received its 4 aircraft. At this time the entire amount has been obligated by the ASC/WLNNC at Wright-Patterson AFB, OH (FA8625-06-C-6456).

Jan 11/10: USA, Norway. Lockheed Martin Aeronautical Systems in Marietta, GA receives a $13.3 million contract modification, exercising an option to purchase support equipment and spares for the United States and Norway.

While the platform is not named, the contract number is the C-130J contract. At this time, the entire amount has been committed by the ASC/WLNNC at Wright-Patterson AFB, OH (FA8625-06-C-6456).

C130-30 India

Indian C-130J-30
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Dec 21/10: Sub-contractors. BAE Systems Technology Solutions & Services in Rockville, MD receives a $12 million contract for C-130J/J-30 Loadmaster crashworthy seats systems. The contract will buy 101 systems: 7 “first article” systems for testing, then up to 88 systems and 6 systems of spares. $8.5 million has been committed by the WR-ALC/GRBK at Robins AFB, GA (FA8504-11-D-0003).

Dec 17/10: India. India’s 1st C-130J is formally delivered in a ceremony at Marietta, GA.

Dec 2/10: South Korea. Lockheed Martin announces a contract with the Republic of Korea for 4 stretched C-130J-30 Super Hercules aircraft, which are a one-for-one replacement of the ROKAF’s 4 C-130H-30s in its 12-plane Hercules fleet. Deliveries will take place in 2014, and the contract also contains a 2-year support program including aircrew and maintenance training.

The absence of a previous DSCA announcement indicates that this is a Direct Commercial Sale. Prices were not disclosed, but the flyaway cost of a C-130J-30 is around $65 million, and the modifications and maintenance agreement will be extra.

South Korea: 4 C-130J-30

Nov 30/10: Training. Lockheed Martin Corp. in Orlando, FL receives a $23.3 million contract for the HC/MC-130J Special Operations variant’s weapon systems trainer. At this time, $2,044,798 has been committed by the ASC/WNSK at Wright-Patterson AFB, OH (FA8621-06-C-6300).

Nov 18/10: Oman request. The US DSCA announces [PDF] The Sultanate of Oman’s request for equipment, support and training associated with 1 stretched C-130J-30 aircraft being bought through a separate Direct Commercial Sale (see June 5/09 entry). The RAFO C-130J-30 would receive 1 AN/AAQ-24(V) Large Aircraft Infrared Countermeasures System, 7 AN/AAR-54 Missile Approach Warning Systems, 2 AN/ALR- 56M Radar Warning Receivers, 2 AN/ALE-47 Countermeasure Dispenser Sets, plus communication and navigation equipment, software support, repair and return, aircraft ferry and refueling support, spare and repair parts, support and test equipment, and other forms of U.S. Government and contractor support. The estimated cost is $76 million.

Lockheed Martin sells the C-130, but for this request, the prime contractor will be Northrop Grumman Corporation in Rolling Meadows, IL. Implementation of this proposed sale will require annual trips to Oman involving up to 10 U.S. Government and 10 contractor representatives for technical reviews/support, and program management for a period of approximately 6 years.

DSCA request: Oman support & defensive

Nov 10/10: A $160 million contract modification that commits FY 2010 advance procurement funding for 16 C-130J aircraft that will have their contracts completed in FY 2011. At this time, the entire amount has been committed (FA8625-06-C-6456; P00174).

Nov 8/10: Production accelerating. Flight International reports that Lockheed Martin has entered the final 12 months of F-22A production in Marietta, GA, and details the shifts underway. They add that the plant is also working to treble the C-130J’s production rate, to about 36 aircraft per year.

Oct 7/10: Australian innovation. Australian Defence magazine reports that Australian software investments are about to benefit global C-130J fleets, thanks to strong support from RAAF No. 37 squadron and the DSTO. The software is estimated to save about $2 million in maintenance hours and fuel over the plane’s lifetime. How?

Multi-engine propeller planes need to “balance” their propellers, in order to reduce vibration levels. That’s normally a labor-intensive process involving up to 5 maintenance staff, and multiple ground runs, over 1-2 days. Australia’s DSTO decided to look into a software solution that drew on an existing advanced engine monitoring capability, and coupled it with algorithms that take the flight data. Balancing now takes 2 hours, without the need for engine ground runs.

Flight tests before and after were promising, and the UK, Italy, Denmark, Canada and Norway will begin using the software soon. The USA is still reviewing the software license.

Oct 6/10: India omissions. Indian defense journalist Shiv Aroor lists the technologies that he says will not be in India’s C-130J-30 special forces aircraft, as a result of India’s refusal to sign the USA’s CISMOA End-User Monitoring agreement: AN/ARC-222 SINCGARS radios, KV-119 IFF Digital Transponder (Mode 4 Crypto Applique), TACTERM / ANDVT Secure Voice (HF) Terminal, VINSON KY-58 Secure Voice (UHF/VHF) Module, and no SINCGARS/crypto features in the embedded AN/ARC-210v SATCOM Transceiver.

Oct 5/10: India. The 1st of 6 Indian C-130J-30 special forces aircraft takes flight from Lockheed Martin’s plant and airfield in Marietta, GA.

FY 2010

USA plans to increase buy; Israel buys 1st; Kuwait buys 3; Oman requests 2 and buys 2; Tunisia buys 2; Australian modernization plan; Italian 5-year support deal; US multi-year contract proposal; Deliveries: Canada accepts 1st; Norway’s 4th and last; HC-130J rollout.

Danish C-130J

Danish C-130J
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Sept 13/10: A $59.8 million contract modification to buy 1 more FY 2008 OCO C-130J aircraft. At this time, $39.6 million has been committed (FA8625-06-C-6456; PO0193).

DID offers our readers the usual caveats, and reminds them that buying an aircraft doesn’t necessarily include “government furnished equipment” niceties like engines, etc.

Sept 2/10: A $315.6 million contract modification buy 3 FY 2008 “Overseas Contingency Operations” (supplemental wartime funding) C-130Js; 1 FY 2008 OCO KC-130J aerial tanker/ transport for the US Marines; and 1 FY 2010 HC-130J aircraft for US SOCOM. At this time, $250.8 million has been committed (FA8625-06-C-6456; PO0178).

Aug 31/10: Sub-contractors. UK firm GKN Aerospace announces that they have delivered the 1,000th C-130J engine nacelle. The firm has been supplying these since 1993, and plans to increase production from 18 aircraft sets (72 nacelles) per year in 2008 to “near double that” in 2011. GKN has set up a new state of the art production line at their Isle of Wight facility.

To meet this significant production rate increase GKN Aerospace has moved manufacture to an entirely new, state of the art production line at the Company’s site on the Isle of Wight, UK.

Aug 16/10: Oman contract. The Sultanate of Oman buys 2 C-130J aircraft, to complement the stretched C-130J-30 that’s already under contract for delivery in 2012. When this buy is complete, they will have replaced their existing fleet of 3 1980s-vintage C-130Hs with 3 C-130Js.

The 2 new C-130Js will not be the stretched J-30 version discussed in the July 2/10 DSCA announcement, and will be delivered in 2103 and 2014. Price is not disclosed, and the DSCA announcement referred to a “direct commercial sale” of the aircraft themselves, to accompany Oman’s request to buy up to $54 million worth of defensive equipment and support through the Foreign Military Sale procedure.

Oman: 2 C-130J

Aug 5/10: Italian support. Finmeccanica subsidiary Alenia Aeronautica signs a 5-year, EUR 155 million (about $203 million) contract with the Italian Air Force to provide technical and logistical support services to their fleet of 20-21 C-130Js and C-130J-30s.

Alenia will partner with Avio and Lockheed Martin to offer a fully integrated service that will be responsible for the supply of spare parts, management of the supply chain, equipment maintenance including landing gear, the maintenance of the Air Ground Equipment (AGE), and engineering support activities, including responsibility for the C-130J flight simulator based at the 46th Air Brigade of Pisa.

Alenia will have overall responsibility, and will execute most of the work. Avio will be in charge of the complete propulsion system, including overhaul and technical/logistical and engineering assistance to the Aeronautica Militare’s 92 Rolls Royce AE2100D3 engines. C-130J builder Lockheed Martin will be responsible for the supply of repair components produced in the U.S. and for any modifications. These 3 companies have been providing support and technical and logistical assistance to the Italian C-130J fleet since 2007.

Italy support

HC-130J
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July 29/10: The 1st production HC-130J personnel recovery variant flies at Lockheed Martin’s facility in Marietta, GA. It’s due for delivery to USAF Air Combat Command in September 2010, and is scheduled to reach initial operational capability in 2012. An Air Force Special Operations Command (AFSOCOM) MC-130J variant of this aircraft will fly in early 2011.

July 20/10: Canada Engine support. Rolls Royce announces a contract from Lockheed Martin. The base contract to support the Canadian CC-130Js’ AE 2100D3 engines is worth USD $70 million, and the entire contract could be worth up to $260 million over the CC-130J fleet’s lifetime.

Under this contract, Rolls-Royce will be providing all engine management and repair, logistics support and on-site technical support for the engine. It is paired with the long-term fleet support contract mentioned in the Dec 18/09 entry. Read “Replacing Canada’s Failing CC-130s: 17 C-130Js” for full coverage.

Canada engine support

July 1/10: Norway. The last of 4 ordered RNoAF C-130J-30s heads off to Norway. Read “Norway Renews Its Tactical Transport Fleet” for full coverage.

Norway: all delivered

July 2/10: Oman request. The US DSCA announces Oman’s request to buy additional equipment, logistics support, and training for 2 stretched C-130J-30 aircraft, which are being bought via a Direct Commercial Sale outside of the DSCA’s Foreign Military Sales process. Additional military equipment bought under FMS rules includes 2 AN/AAR-47 Missile Approach Warning Systems, 2 AN/ALR-56M Radar Warning Receivers, 2 AN/ALE-47 Countermeasure Dispenser Sets, plus communication equipment, software support, repair and return, installation, aircraft ferry and refueling support, spare and repair parts, support and test equipment, publications and technical documentation, personnel training and training equipment, and other forms of U.S. government and contractor support. The estimated cost is up to $54 million.

The Royal Air Force of Oman currently operates 3 C-130H aircraft, and has already bought 1 C-130J-30 (q.v. June 5/09). They can absorb the new equipment, but a sale would require annual trips to Oman involving up to 10 U.S. Government and 10 contractor representatives for technical reviews/support, and program management for a period of approximately 6 years.

DSCA request: Oman support & training

June 18/10: Multi-year proposal. The Hill reports that Lockheed Martin continues to work on a multi-year C-130J buy, and that the current negotiations for 65 C-130Js would serve as a starting point. Lockheed Martin’s international VP for air mobility business development, Jack Crisler, says the key target is 10% savings demonstrated, adding that his firm plans to propose the multi-year contract in September-October 2010.

The proposal could also become more inclusive, potentially adding US Special Operations and US Coast Guard aircraft. If other multi-year deals serve as any guide, the deal might also end up including foreign buys, which would benefit from the US government’s volume pricing. USAF acquisition chief David Van Buren says the USAF is receptive to the idea, but past discussions haven’t shown that 10%+ savings over the existing year-by-year contracts. The USAF reportedly pegs the current price of a C-130J, without spares or Government-Furnished Equipment such as engines and some electronics, optional refueling pods, etc. at $57.6 million.

June 4/10: Canada acceptance. Canada formally accepts the first of 17 CC-130J Super Hercules aircraft, to the Canadian Forces 8 Wing in Trenton, ON, 6 months ahead of the original delivery schedule. The remaining 16 aircraft will begin delivery in winter 2010 as planned, with deliveries running into 2012. Canadian DND.

May 27/10: Kuwait contract. Lockheed Martin Corp. in Marietta, GA announces a $245 million contract to provide 3 KC-130J aerial tankers to the government of Kuwait. This order is part of a larger approved request to buy up to 8 KC-130Js and associated equipment (see July 20/09 entry).

KC-130Js will provide aerial refueling for the Kuwait air force’s F/A-18 C/D fighter fleet, and augment its current airlift fleet of 3 L-100s (civilian C-130). Kuwait’s KC-130Js also will perform air mobility, disaster relief and humanitarian missions throughout the world.

Kuwait: 3 KC-130J

April 30/10: Israel +1. Lockheed Martin Corp. in Marietta, GA receives a $98.6 million contract, to provide one C-130J aircraft for the government of Israel. The contract also includes additional non-developmental items for the aircraft, and $18.5 million of foreign military financing has been committed by the 657th AESS at Wright-Patterson Air Force Base, OH (FA8625-06-C-6456).

This order has been some time in negotiation, and follows a July 30/08 DSCA announcement that covered up to $1.9 billion for 9 stretched C-130J-30 aircraft, with Special Operations features.

Israel: 1 C-130J-30

April 19/10: HC-130J rollout. Lockheed Martin rolls out the first HC-130J combat rescue tanker, at an official ceremony in Marietta, GA. The 563rd Rescue Group, based at Davis-Monthan AFB, AZ and at Kirtland AFB, NM will be the first bases to receive the new model for training purposes once it has undergone initial testing, which typically takes about a year. Initial Operational Capability is slated for 2012. Maj. Gen. Thomas K. Andersen, USAF Air Combat Command’s director of requirements, said that:

“The recapitalization of the C-130 fleet is a big deal and the new model represents a quantum leap in technology which allows us to continue completing the mission. Right now, the C-130 has one of the lowest availability rates [emphasis DID’s] in the Air Force and the introduction of the J-model will increase that rate by 46% as well as decrease needed crewmembers from 7 to 5.”

The HC-130J, like all of the Special Forces C-130Js, uses a KC-130J tanker baseline. It adds the Enhanced Service Life Wing, Enhanced Cargo Handling System, a dorsal aerial refueling boom receptacle, an electro-optical/infrared sensor, a combat systems operator station on the flight deck, and provisions for the large aircraft infrared countermeasures system (LAIRCM) missile defense system. The maintenance techs especially appreciate the C-130J-standard improved diagnostic systems, as opposed to the C-130H models’ more manual approach. Lockheed Martin is currently contracted to build 21 HC/MC-130Js, and the USAF is currently authorized to buy up to 31 (11 HC-130J, 20 MC-130J). USAF | Lockheed Martin.

HC-130J rollout

April 6/10: Engines. Rolls-Royce announces $51 million engine production and MissionCare services contract for the AE 2100D3 engines on the USMC’s KC-130J tanker. The award falls under a 4-year contract with US Naval Air Systems Command (NAVAIR), which is administered at NAS Patuxent River, MD.

Rolls-Royce will provide engines, engine management, support, trouble shooting, parts supply and logistics support for aircraft operating at 3 US Marine Air Stations: Miramar, CA; Cherry Point, NC; and Okinawa, Japan.

April 3/10: The first HC-130J combat rescue tanker leaves Lockheed Martin’s main assembly building in Marietta, GA. The plane next steps include a trip to the painting facility, production flight testing, and formal presentation to the USAF on April 19/10. The HC-130J will be delivered later in 2010, then undergo operational flight testing to meet an Initial Operating Capability target of mid-2012. Lockheed Martin release.

April 1/10: Support. Lockheed Martin in Marietta, GA received a $77.1 million modification to a previously awarded indefinite-delivery/ indefinite-quantity contract (N00019-09-D-0015) to provide additional funding for logistics and engineering services in support of the US Marine Corps KC-130J aircraft.

Work will be performed in Cherry Point, NC (36%), Miramar, CA (36%), and Okinawa, Japan (28%), and is expected to be complete in December 2010. The Naval Air Systems Command manages the contract.

April 1/10: SAR – more C-130Js. The Pentagon releases its April 2010 Selected Acquisitions Report, covering major program changes up to December 2009. The C-130J is featured, because the US military wants more of them:

“C-130J – Program costs increased $3,148.8 million (+26.2%) from $12,029.3 million to $15,178.1 million, due primarily to a quantity increase of 34 aircraft from 134 to 168 aircraft (+$2,749.3 million), and increases in other support costs (+$972.8 million) and initial spares (+$394.7 million) associated with the quantity increase. These increases were partially offset by decreases for actual contract values for aircraft costs (-$541.5 million), to properly account for advanced procurement that was erroneously reflected in the previous report (-$246.0 million), and for funding reductions in fiscal 2010 through fiscal 2015 (-$140.9 million).”

SAR – more C-130Js

March 2/10: Tunisia contract. Lockheed Martin announces an unspecified contract with Tunisia for 2 C-130J-30 stretched transports, and says the contract was signed in February 2010.

Deliveries are scheduled for 2013-2014, and the Tunisian contract also contains an initial 3 years of logistics support. The country currently operates a fleet of C-130Hs and C-130Bs, first purchased in the mid-1980s.

Tunisia: 2 C-130J-30

Feb 25/10: Australia upgrades. Australia’s government announces that they have approved AUD $45 million to upgrade and modernize their C-130J fleet, as part of a multi-national Joint User Group Global Project Arrangement with United States, the United Kingdom, Denmark, Norway, Canada and Italy. The “Block 7.0” upgrades will address system obsolescence, maintain international compatibility, and enable these aircraft to comply with new global air traffic standards. Defence minister Sen. Faulkner is quoted as saying that:

“Importantly, there is likely to be significant opportunity for Australian Industry to be involved in the national installation and support of the upgrade. Funding for these elements will be considered by Government following successful testing of the first modification kit on an Australian C-130J. [as a] risk management strategy.”

Feb 1/10: Engines. Rolls-Royce Corp. of Indianapolis, IN receives a $146 million firm-fixed-price contract, exercising Option III (year 4) of logistics support, program management support, engineering services, spares and technical data in support of the C-130J propulsion systems. This includes the AE2100D3 engine, and the R-391 propeller as well.

At this time, $42.7 million has been committed by the 330th ACSG/GFKA at Robins AFB, GA (FA8504-07-D-0001, Delivery #0400).

Jan 22/10: Support. A $16.7 million contract completely funds an “engineering change proposal” (ECP) to replace the C-130J’s Star VII mission computer. (FA8625-06-C-6456).

Jan 13/10: Canada. The 1st Lockheed Martin C-130J Super Hercules produced for Canada leaves the company’s paint facility in Marietta, Georgia.

CC-130J painted

CC-130J: just painted
(click to view full)

Dec 18/09: Canada support. The Government of Canada signs a C$ 723 million (currently $698 million) contract amendment with Lockheed Martin. This initial CC-130J fleet support funding covers an initial 5 1/2 year period ending June 30/16.

The contract also includes a mechanism to extend the period of in-service support throughout the fleet’s service life, to 20 years or more. Public Works Canada release.

Canada support

Dec 22/09: Support. Lockheed Martin Corp. in Orlando, FL receives a $14.5 million contract to provide FY 2010 operations and maintenance services for the C-130J. At this time, $3.5 million has been committed (FA8621-06-C-6300, P000046).

Dec 19/09: The 86th Airlift Wing at Ramstein AB, Germany, flies its first C-130J Super Hercules mission in support of U.S. Air Forces Africa to bring home 17 American troops from a training mission in Mali. 37th Airlift squadron of the 86th Airlift Wing, 17th Air Force flew the mission.

The USAF release cites the C-130J’s increased range as a helpful factor in Africa, and also cites the aircraft’s improved cargo capacity, especially in hot and/or high-altitude conditions. A pickup of this nature exercises the former but not the latter, expanding operational familiarity with the aircraft, in return for higher operating costs to perform this particular mission.

Nov 23/09: Italian crash. Italian air force C-130J #MM62176 crashes and burns after a touch-and-go landing, during a routine training sortie from Pisa. The crash kills both pilots, and all 3 passengers. It could have been worse – the plane crashed on a nearby railway line, but an oncoming train managed to stop.

C-130J MM62176 was delivered to Italy in 2000 as its 1st of 12 regular C-130Js, but was later adapted for tanker applications. The Italians have not halted flying operations with their remaining 21 C-130Js, which include 1 KC-130J and 10 stretched C-130J-30s.

This is not the 1st C-130J lost. On Feb 12/07, A UK Royal Air Force C-130J was extensively damaged by 2 land mines that were detonated while it was landing on a semi-prepared strip in southern Iraq. The British decided to destroy the plane. Flight International.

Crash

Nov 9/09: Engines. Rolls-Royce announces an $8.5 million contract to provide AE 2100D3 spare engine parts to power the C-130J military transport aircraft for the US Air Force. As part of this order, deployable kits and initial provisioning spares will be delivered to Cannon AFB in NM, Dyess AFB in TX and Ramstein Air Base in Germany.

The contract, which is managed by Robins Air Force Base in GA, involves an initial 956 AE 2100D3 spare engines parts for delivery through 2011.

Oct 20/09: Industrial. Lockheed Martin CFO Bruce Tanner, discussing Q3 2009 earnings, reveals that global C-130J deliveries will grow from 12 aircraft in 2008 to 16 in 2009 and 26 in 2010. Q3 Earnings slides [PDF] | Flight International.

Oct 19/09: Shadow Harvest. Flight International reports that Lockheed Martin’s Skunk Works division wants clearance to export its “Shadow Harvest” roll-on/roll-off suite of intelligence sensors for the C-130 Hercules, which was developed for the Defense Intelligence Agency (DIA) with sponsorship from the Miami, Florida-based Southern Command.

Shadow Harvest is designed to identify targets concealed under camouflage or foliage, and reportedly includes BAE’s SPIRITT hyperspectral camera, and a low frequency/ multi-band synthetic aperture radar (MB-SAR), among other sensors, plus containerized roll on/off controllers and displays. It’s expected to become an official USAF program of record by 2012.

Oct 19/09: C-130 plans. Flight International has a video of 2 USAF Colonels who are answering questions regarding a number of C-130-related programs, including potential future gunships, programs to add weapons to C-130s beyond the USMC’s KC-130Js, SOCOM programs, etc.

Oct 16/09: Lockheed Martin Corp. in Marietta, GA received an $827.4 million contract for advance procurement funding for 3 FY 2010 C-130J aircraft, 4 FY 2010 HC-130J aircraft, and 4 FY 2010 MC-130J aircraft. An option is being exercised for the acquisition of 1 HC-130J aircraft to be fully funded with FY10 funds. Note that MC/HC-130Js are Special Operations aircraft.

At this time, $8.3 million has been obligated. The 657 AESS/SYKA at Wright-Patterson Air Force Base, OH manages the contract (FA8625-06-C-6456, P00087).

Oct 5/09: Lockheed Martin officially launches production of its HC/MC-130J special forces search-and-rescue aircraft. Future upgrades involve an internal investment to design a retractable housing for the aircraft’s MTS-A turret, in order to reduce drag and extend range. Other possibilities reportedly include airframe changes to accommodate more equipment, possibly including an enlarged nose section, and a wider cross-section for the fuselage. Flight International.

FY 2009

Qatar orders 4; Iraq orders 4; USA begins arming C-130Js; UAE says “maybe”; France interested – really?!?; Australian 5-year support deal; Canadian 5-year support deal; Shadow Harvest kit clearance?; Italian crash; Video re: USAF thinking.

AE 2100 engine

AE2100 engine
c. Rolls-Royce plc 2009
(click to view full)

Sept 30/09: Support. Lockheed Martin Corp., of Orlando FL received a $9.9 million contract which will provide for FY 2010 C-130J maintenance and training, as orders are placed by the 677th AESG/SYK at Wright-Patterson Air Force Base, OH (FA8621-06-C-6300).

Sept 10/09: Engines. Rolls Royce Corp. in Indianapolis, IN receives an $11.1 million modification to a previously awarded indefinite-delivery, indefinite-quantity contract (N00019-09-D-0020) from the U.S. Marine Corps, for 3 of the C-130J’s AE2100D3 turboprop engines. Work will be performed in Cherry Point, N.C., and is expected to be complete in May 2012. The Naval Air Systems Command in Patuxent River, MD manages this contract.

Aug 24/09: Engines. Lockheed Martin Aeronautics Co. in Marietta, GA receives a $30.2 million modified contract to purchase the quick engine change assemblies for American C/KC/BC/HC/MC-130J aircraft, and Foreign Military Sale aircraft for Norway and India.

“At this time $31,972,726 has been obligated.” The US Aeronautical Systems Center at Wright-Patterson AFB, OH manages this contract (FA8625-06-C-6456).

Aug 11/09: Iraq order. A $140.3 million unfinalized firm-fixed-price contract modification for 2 more Iraqi C-130J-30s, completing their 6-aircraft request. The contract also includes engineering and integration tasks associated with Iraq’s distinctive C-130J-30 configuration.

At this time no funds have been obligated. The 657 AESS at Wright-Patterson Air Force Base, OH manages this contract (FA8625-06-C-6456/P00098). Read “Iraq Orders C-130Js” for all contracts and requests related to that program.

Iraq: 2 C-130J-30

July 20/09: Kuwait request. The US DSCA announces [PDF] Kuwait’s official request to buy up to 8 KC-130J cargo/refueling aircraft and associated equipment, parts and support for an estimated cost $1.8 billion. This would significantly upgrade Kuwait’s air force, which currently lacks aerial refueling aircraft, and depends on just 3 L100 civilian C-130E equivalents for transport duties. Kuwait’s purchase would reinforce a trend in the Gulf Cooperation Council, which has seen similar purchases and requests in the last year from Saudi Arabia (A330s), Qatar (C-130J-30s), and the UAE (C-17s, C-130Js pending).

Kuwait has requested 8 KC-130Js with the accompanying 32 AE-2100D3 Turbo propeller engines, plus 8 spare AE-2100D3 Turbo propeller engines, 4 AN/ALR-56M Radar Warning Receivers, 4 AN/AAR-47 Missile Approach Warning Systems, 4 AN/ALE-47 Countermeasures Dispenser Sets, and 20 AN/ARC-210 (RT-1851A(U)) Very High Frequency/Ultra High Frequency HAVEQUICK/SINCGARS Radio Systems. The contract, to be negotiated, would also include spare and repair parts, support equipment, personnel training and training equipment, and other related elements of program support.

The principal contractor will be Lockheed Martin Aeronautics Company in Marietta, Georgia. There are no known offset agreements proposed in connection with this potential sale.

DSCA request: Kuwait KC-130J (8)

June 5-15/09: France? With the A400M program seriously behind schedule, and a fleet of C-160 and Lockheed Martin C-130H tactical transports that continue to see heavy demand, France is apparently looking at the one option its government had said would not be considered.

French Defense Minister Herve Morin is quoted as saying that the government has expanded its stopgap options to include lease or purchase of some C-130Js; and Bloomberg reports that France has officially requested C-130J availability and performance data for review. Other possibilities for France include stepped up per-hour leasing of Russian AN-124s under NATO’s SALIS pool, per-hour C-17 leasing under NATO’s SAC pool, acquisition or lease of EADS’ smaller C-295Ms, or advancing their planned Airbus 330 MRTT aerial tanker & transport buy. France has also approved the modernization of its 10 newest C160 Transalls so they can remain in service until the first A400Ms arrive, which is now expected to happen in 2014-15.

These options group themselves by tradeoffs. Some contenders (C-295M, A330 MRTT) lack the reinforced floors required for dense tactical loads like armored vehicles. Others (AN-124, A330 MRTT, C-17s to lesser extent) require longer runways to operate from, which removes some of their utility as front line delivery aircraft. Range and refueling capability are potential issues for some (C-295M, some C-130Js), while maintaining overall fleet strength and front line airlift availability is a concern in other cases (AN-124, C-17, A330 MRTT to some extent). The C-130J sits in the middle of many of these tradeoffs, which may be why it has climbed back into consideration. Bloomberg.

June 5/09: Oman order. Lockheed Martin announces that the Sultanate of Oman has ordered a single stretched C-130J-30, to complement its 3 existing C-130H aircraft which were bought in the 1980s. Price is not disclosed.

The Lockheed Martin release doesn’t mention the UAE as a customer, despite earlier reports that contracts had been negotiated at IDEX 2009 (see Feb 25/09 entry). Company representatives informed DID that they are in final negotiations with the UAE, but have no contract yet, adding that negotiations are also underway with Israel (see July 30/08 entry).

Oman: 1 C-130J-30

May 27/09: Engines. Rolls-Royce announces an $80 million contract to provide AE 2100D3 spare engines and parts to power the C-130J military transport aircraft for the U.S. Air Force, U.S. Marine Corps, the Royal Norwegian Air Force and the Indian Air Force.

The contract, which is managed by Robins Air Force Base in GA, involves an initial 27 AE 2100D3 spare engines and parts for delivery through 2011.

May 8/09: Armed C-130Js. Lockheed Martin Aeronautics Co. in Marietta, GA received a $22.8 million firm-fixed-price contract to develop a roll-on, roll-off armed targeting capability for the Marine Corps’ KC-130J. The program is known as Harvest Hawk.

Work will be performed in Palmdale, CA and is expected to be complete in December 2009. Contract funds in the amount of $15.5 million will expire at the end of the current fiscal year. This contract was not competitively procured (N00019-09-C-0053).

May 4/09: Armed C-130Js. The USAF is also interested in roll-on armament for its C-130 fleet, and issues a PIXS solicitation for a “Precision Strike Pkg 360 Degree Situational Awareness Camera System.” The solicitation adds that:

“This system would operate at altitudes at or above 10,000 feet and act as a hostile fire indicator system to provide aircrew with the ability to virtually scan the outside of the aircraft for hostile ground threats that would possibly target them. This system is part of a broader Persistence Strike Package (PSP). The purpose of the PSP program is to add a modular PSP to a medium lift cargo aircraft, to include a medium caliber gun and Stand-Off Precision Guided Munitions (SOPGM).”

April 30/09: Iraq order. Lockheed Martin of Marietta, GA receives a maximum $292.8 million firm-fixed-price contract modification to buy 4 C-130J-30 aircraft for the Iraqi government. At this time, $6.9 million has been obligated. The 657 AESS in Wright-Patterson Air Force Base, OH issued the contract (FA8625-06-C-6456,P00080).

Note the July 25/08 entry. The initial request was for 6 aircraft. Since the DSCA request went unchallenged, Iraq’s government has the freedom to buy up to 2 more aircraft at a later date.

Iraq: 4 C-130J-30

April 30/09: The Air Force is modifying a fixed price contract with Lockheed Martin Corp., of Marietta, GA for $15.8 million. This contract modification will exercise options to purchase Special Forces configuration equipment for 6 MC-130J Global War on Terror aircraft. At this time, the entire amount has been obligated. 657 AESS, Wright-Patterson Air Force Base, Ohio is the contracting activity (FA8625-06-C-6456).

March 11/09: Australia support deal. Australia’s Defence Materiel Organisation (DMO) announces a contract to EADS Eurocopter subsidiary Australian Aerospace to provide Through Life Support services for the RAAF’s fleet of 12 C-130J and stretched C-130J-30 Hercules aircraft. Australian Aerospace already supports the RAAF’s AP-3C maritime patrol aircraft, so this is not a huge departure for the firm. Lockheed Martin will be the sub-contractor for aircraft maintenance, engineering, and supply chain management; and engine support will continue to be provided by Dubai Aerospace Enterprise subsidiary StandardAero under an existing contract arrangement.

The contract is worth up to A$ 292 million, and is structured as a 5-year rolling contract whose continuation will reportedly be linked to demonstrated performance and cost containment, with an eye to: improved delivery of services; performance-based, long-term, support arrangements; relationship with the Commonwealth; price disclosure; and meaningful transfer of risk. Contract extensions can continue under these arrangements, through to expected life-of-type in 2030.

RAAF Air Vice-Marshal Thorne says that the contract will create over 80 additional industry jobs in the Sydney/Richmond area over the next year. Australian DoD.

Australia support

March 5/09: Britain. Britain’s RAF is under strain, trying to sustain an aerial supply bridge for 8,000 deployed troops in Afghanistan. With its 20 C-130Ks (C1/C3) being forced toward retirement, Aviation Week reports [link now broken] that Britain is looking at the possibility of leasing 5 C-130Js as a potential “bridge” until the A400Ms can begin to arrive, and/or finding ways to add to their 6-plane C-17 fleet.

Senior British Defense Ministry officials are believed to have met on March 4/09 to examine proposals for the ministry’s next “Planning Round 09.” Airlift and budget issues would have been prominent within those discussions.

Feb 27/09: Engines. Rolls Royce Corp. in Indianapolis, IN receives a $106 million indefinite-delivery/ indefinite-quantity contract for logistics support, technical engineering support services, and spare engines and associated parts for the U.S. Marine Corps KC-130J, which includes the AE2100D3 turboprop engine and Dowty R391 propeller.

The KC-130J MissionCare contract is a single contract line item number is used to pay a fixed price based on aircraft hours flown. Under the terms of the agreement, Rolls-Royce will provide engine management, support, trouble shooting, parts supply and logistics support for the aircraft, operating at 3 U.S. Marine Air Stations: Miramar, CA, Cherry Point, NC and Okinawa, Japan.

The contract covers a base year plus 3 option years, with the base year funded at $39.1 million and running to February 2010. This contract was not competitively procured by the Naval Air Systems Command in Patuxent River, MD (N00019-09-D-0020).

Feb 26/09: Norway engine support. Rolls-Royce announces a $23 million MissionCare support services and spares contract for AE 2100D3 engines. The engines are installed on the Royal Norwegian Air Force’s (RNoAF) C-130Js.

The contract is modeled after the USAF’s Power By The Hour contract, providing a comprehensive support package to the RNoAF on a per-engine flight-hour basis. The contract covers on-site technical support, maintenance support, training, provision of spare parts, supply replenishment with the original equipment manufacturer (OEM) for the engine, and supply of an R391 Dowty propeller.

Feb 25/09: UAE. The UAE announces an AED 5.9 billion (about $1.6 billion) deal for 12 of Lockheed Martin’s C-130J medium-range tactical transports, which will accompany a deal for 4 of Boeing’s larger C-17s. Abu Dhabi’s privately-owned Waha Capital usually finances airline purchases, and has been tapped to finance the C-17 and C-130J contracts.

Neither deal is finalized, and the C-17 contract takes a while. The C-130J contract remains unsigned as of September 2012.

Feb 2/09: Engines. The USAF is modifying a contract to Rolls-Royce Corp. in Indianapolis, IN for $120 million, in return for spares, program management support, engineering services, and technical data in support of the C-130J’s AE 2100D3 engine and R-391 propeller. At this time $17.5 million has been committed, and the contract will be managed by 330 ACSG/GFKA at Robins AFB, GA (FA8504-07-D-0001, P00004).

Dec 16/08: Industrial. Reuters reports that Lockheed Chairman and CEO Robert Stevens told the Reuters Aerospace and Defense Summit in Washington that the company expected to sell “hundreds [of C-130Js] domestically and hopefully hundreds internationally” in coming years. “We’re building one airplane a month and our goal is to maybe double that…” he said.

Dec 12/08: Engines. Rolls Royce Corp. in Indianapolis, IN received a $6 million modification to a previously awarded indefinite delivery, indefinite quantity contract (N00019-03-D-0002). The Us Marine Corps is buying 2 more AE2100D3 turboprop engines for their KC-130Js.

Work will be performed in Indianapolis, IN and is expected to be complete in July 2010. US Naval Air Systems Command in Patuxent River, MD manages this contract.

Dec 3/08: Canada. The Ottawa Citizen’s defense reporter Davd Pugliese reports that Canada has signed a contract for early delivery of 2 of its 15 ordered C-130Js. One aircraft will arrive in June 2010, and the other will arrive in July 2010.

This still misses the RFP’s original must-deliver date of early 2009, but that was based on a contract being signed in 2006, instead of in 2008. Under the signed 2008 contract, the delivery deadline for the first Canadian C-130J would have been January 2011.

Dec 1/08: MC-130J mods. The USAF is modifying a firm-fixed-price not-to-exceed $74.9 million contract to Lockheed Martin Corp in Marietta, GA. It includes time and material and cost reimbursement, and covers an Engineering Change Proposal for one-time efforts to incorporate Special Operations Forces-unique modifications in the MC-130J. At this time, $19.6 million has been committed (FA8625-06-C-6456).

See also the related June 13/08 entry.

Oct 7/08: Qatar order. Qatar recently moved to upgrade its military transport capabilities by buying 2 C-17 strategic airlifters, and 18 AW139 utility helicopters. Now it will also add 4 stretched C-130J-30 tactical transports, under a recent $393.6 million deal with Lockheed Martin.

Qatar has never flown C-130s, so the package includes 4 aircraft, training of aircrew and maintenance technicians, spares, ground support and test equipment, servicing carts, forklifts, loading vehicles, cargo pallets, and a team of technical specialists who will be based in Qatar during an initial support period. See also July 29/08 entry.

Qatar: 4 C-130J-30

FY 2008

Canada orders 17; India orders 6; HC/MC-130J special forces configurations unveiled, get initial US orders; Qatar orders 4; Italian 3-year support deal; Israel request; Iraq request; 1st US Coast Guard C-130J delivered; As US SAR points to program growth, Lockheed confident C-130J will make it.

KC-130J USMC Right Bank

USMC KC-130J
(click to view full)

Aug 14/08: Sub-contractors. Rockwell Collins Aerospace and Electronics, Inc. in Portland, OR received a $7.2 (in total ceiling amount) firm-fixed-price, Basic Order Agreement (BOA) for spares, repairs, and engineering services and support of HGS-3000 heads-up display system for the C-130J aircraft sustainment program.

Work will be performed 100% in Portland, Ore and is anticipated to be complete at the conclusion of the BOA in August 2013. Funds will be obligated as each job order is identified. This contract was competitively procured via Federal Business Opportunities, Navy Electronic Commerce Online, and the Naval Surface Warfare Center, Crane website with one offer received by the Naval Surface Warfare Center, Crane Division in Crane, IN (N00164-08-G-WT00).

July 30/08: Israel. The US Defense Security Cooperation Agency notifies Congress [PDF] of Israel’s request for up to 9 stretched C-130J-30s, including a number of ‘non-standard’ equipment items associated with Special Forces use. The total value could be as high as $1.9 billion.

Read Israel Orders ‘Special’ C-130J-30s for full coverage.

DSCA request: Israel C-130J-30 (9)

July 29/08: Qatar. DACIS reports [link now broken] that The Qatari Ministry of Defense has awarded Lockheed Martin an undisclosed contract for C-130J Hercules transports. While no DSCA announcement has been issued, there are civilian versions of the C-130 that would not require a Foreign Military Sale request. Later announcements reveal that Qatar ordered 4 planes.

The move comes just a couple of weeks after Qatar signed deals with an estimated $1.5 billion value, acquiring 2 C-17 strategic transport aircraft, and 18 AW139 light/medium utility helicopters. The Persian Gulf sheikhdom doesn’t have a real military transport fleet at the moment, just a VIP flight of business and passenger jets. With these 3 contracts, Qatar has now modernized its aged utility helicopter fleet, and acquired longer-range military transports to back that up. See subsequent announcement on Oct 7/08.

July 25/08: Iraq request. The US Defense Security Cooperation Agency announces [PDF] Iraq’s official request for 6 stretched C-130J-30 aircraft, which will supplement the 3 refurbished C-130E’s that currently form Iraq’s medium transport fleet.

The estimated cost is $1.5 billion, and the prime contractor will be Lockheed Martin Aeronautics Company in Fort Worth, TX and Rolls-Royce Corporation in Indianapolis, IN. Going forward, up to 10 U.S. Government and 10 contractor representatives will participate in 2-week long annual technical and program management reviews. Lockheed Martin and Rolls Royce aren’t the only contractors for this request, however, which also includes defensive equipment from Alliant Techsystems and BAE Systems. The detailed request includes:

  • 6 stretched C-130J-30 aircraft identical to the USAF baseline standard
  • 28 Rolls Royce AE 2100D3 engines, (24 installed, 4 spare)
  • 8 of ATK’s AN/AAR-47 Missile Warning Systems (6 installed, 2 spare)
  • 8 of BAE’s AN/ALE-47 Countermeasures Dispensing Systems (6 installed, 2 spare)

Plus a stock of spare and repair parts, configuration updates, integration studies, support equipment, publications and technical documentation, technical services, personnel training and training equipment, foreign liaison office support, U.S. Government and contractor engineering and logistics personnel services, construction, and other related elements of logistics support.

DSCA request: Iraq C-130J-30 (6)

July 17/08: Industrial. It was touch-and-go for a while, but the C-130J’s future now looks much more assured. Ross Reynolds, vice president of C-130 Programs for Lockheed Martin, announces that the company has notched 221 C-130J orders, with a current backlog of 58 aircraft. Flight International’s article adds that:

“Having dropped plans to upgrade its ‘Legacy Herks’ under Boeing’s troubled avionics modernization programme (AMP) the USAF has instead opted for new aircraft, based on a common airframe derived from the US Marine Corps’ KC-130J. The new requirement initially calls for 115 aircraft; initially comprising 78 HC-130Js for Air Combat Command and 37 MC-130Js for AFSOC. In anticipation of the huge new USAF requirement, Lockheed Martin says that it is ready to ramp up production to 24 aircraft per year from the current 12.”

July 15/08: Sub-contractors. Lockheed Martin holds a briefing at the Farnborough International Airshow 2008 concerning its new HC-130J and MC-130J configurations. In addition, Lockheed Martin discussed 3 new technologies that will become part of all future C-130Js: (1) a Global Digital Map Unit built by Israel’s Elbit Systems; (2) a TacView Portable Mission Display for mission planning and in-flight replanning, built by Canada’s CMC, who recently finished a delivery to US AFSOC for its AC-130H/U gunships; and CMC’s InegriFlight commercial GPS Landing System Sensor Unit to give the planes an Instrument Flight Rules and civil-certified Global Navigational Satellite System. CMC Electronics | Flight International re: TacView.

June 13/08: +6 SOCOM. The Air Force is modifying a firm fixed price contract with Lockheed Martin Aeronautics Company of Marietta GA by $470 million, as an unfinalized contract to buy 6 HC/MC-130J special operations aircraft. The aircraft will be bought in FY 2009, and this contract includes associated long lead material and non-recurring aircraft production efforts using FY 2008 advance procurement funding. At this time $75 million has been committed by the USAF/AFMC, Aeronautical Systems Center (ASC) at Wright-Patterson Air Force Base, OH (FA8625-06-C-6456 P00037).

The new variant will add several features to the baseline KC-130J, including Block 6.5 flight-control software, an extended service life wing, an enhanced cargo handling system, a boom refueling receptacle, and electro-optical/infrared camera, a combat systems station and armor.

This move effectively abandons an earlier option of holding a competition to replace existing HC/MC-130s. The USAF is authorized to replace the 68 oldest HC/MC-130N/Ps, including some that entered service in 1964. Whether it chooses to replace its entire inventory with C-130J variants remains an open question at this point; a future competition is not impossible. See also USAF release | Flight International.

May 30/08: Engines. Rolls Royce Corp. in Indianapolis, IN received a $9.7 million modification to a previously awarded indefinite-delivery/ indefinite-quantity contract (N00019-03-D-0002) for logistics support, technical engineering support services, and spare engines and associated parts for the U.S. Marine Corps KC-130J, which includes the AE2100D3 turboprop engine and R391 propeller.

Work will be performed at the Marine Corps Air Station Cherry Point, NC and is expected to be completed in November 2008. The Naval Air Systems Command in Patuxent River, MD is managing the contract.

May 28/08: HC/MC-130J. Lockheed Martin unveils its privately-developed HC/MC-130J at the ILA exhibition in Berlin. It can be refueled in flight, ad can also mount the KC-130J’s refueling pods to act as a tanker itself. Advanced imaging and radar systems for low-level night flights and battlefield surveillance, modern electronics including the addition of a dual-display combat systems operator station, and a wing with longer service life round out the enhancements.

This tailored common core special operations variant is intended to the HC-130N/P King Bird CSAR/tanker, MC-130E/H Combat Talon special forces transports, and MC-130P Combat Shadow special forces transports/tankers. Lockheed also hopes that this hopes new common core airframe will form the basis of a future gunship to replace existing AC-130s; see the Additional Readings section, however, for questions about the design’s appropriateness to the future Special Operations environment.

SOCOM has issued an official acquisition decision memorandum for 68 aircraft has now been issued to replace the older MC-130E, MC-130P and HC-130P aircraft, with an overall program target of 115 aircraft and an initial operational capability (IOC) date of 2012. In the absence of orders, Lockheed Martin has used private funds in order to ensure timely development, though India’s recent billion-dollar order of 6-12 MC-130J type aircraft has helped ease the risk. Lockheed Martin is also keenly aware that the larger Airbus A400M’s biggest disadvantage is the fact that deliveries are expected to begin in 2011, with a substantial order backlog of about 180 aircraft. By accelerating its own efforts, they place their future competitor at maximum disadvantage for the prestigious US SOCOM contract, which can then be levered into niche-role contracts with other countries looking to boost their special forces and search-and-rescue capabilities. Flight International.

HC/MC-130J design unveiled

May 9/08: Support. GE Aviation Systems LLC of Sterling, VA received a firm fixed price contract for $9.4 million to establish organizational level propeller repair capability for the C-130J aircraft at 8 different bases. At this time all funds have been committed. Robbins AFB, GA issued the contract (FA8504-080C-0002).

April 7/08: SAR. The USA decides to buy more C-130Js, and that means higher overall program costs which must be note in the Pentagon’s Selected Acquisition Reports release:

“Program costs increased $3,958.2 million (+49.0 percent) from $8,071.1 million to $12,029.3 million, due primarily to a quantity increase of 52 aircraft from 82 to 134 aircraft (+$2,937.8 million) and associated estimating and schedule allocations

  • (+$399.6 million). There were additional increases in initial spares (+$85.7 million) and other support costs (+$546.9 million) associated with the higher aircraft quantity. These increases were partially offset by decreases from the acceleration of the procurement buy profile (-$18.1 million) and withholds for higher Air Force priorities and programming changes (-$12.6 million).

…Quantity changes are estimated based on the original SAR baseline cost-quantity relationship. Cost changes since the original baseline are separately categorized as schedule, engineering, or estimating “allocations.” The total impact of a quantity change is the identified “quantity” change plus all associated “allocations.”

SAR – more C-130Js

April 2/08: Lockheed Martin announces delivery of a 6th C-130J Super Hercules to 41st Airlift Squadron, 463rd Airlift Group, at Little Rock Air Force Base, AR. The 41st, also known as the “Black Cats,” is the first active-duty C-130J combat squadron in the Air Force.

March 18/08: +2 KC-130J. A $133.2 million “undefinitized contract action” (UCA) for 2 FY 2009 KC-130J aircraft and the associated long lead materials and parts. At this time $30 million has been obligated. Kirtland AFB in NM issued the contract (FA8625-06-C-6456 P00033).

March 11/08: Engines. Rolls Royce Corp. in Indianapolis, IN received a $6.5 million modification to a previously awarded indefinite-delivery/ indefinite-quantity contract (N00019-03-D-0002) for logistics support, technical engineering support services, and spare engines and associated parts for the U.S. Marine Corps KC-130J, which includes the AE2100D3 turboprop engine and R391 propeller.

Work will be performed in Cherry Point, NC, and is expected to be complete in May 2008. The Naval Air Systems Command in Patuxent River, MD issued the contract.

Feb 29/08: USCG. Lockheed Martin delivers the first “missionized” HC-130J long-range surveillance maritime patrol aircraft to the U.S. Coast Guard for maritime search and rescue, maritime law enforcement and homeland security missions. Mission equipment includes installation of a belly-mounted surface search radar, a nose-mounted electro-optical infrared sensor, a flight deck mission operator station and a mission integrated communication system. The mission system installed on the HC-130J is derived from the same software series developed for the mission system pallet onboard the HC-144A (EADS-CASA CN-235) maritime patrol aircraft concurrently in testing.

Lockheed Martin is working within the Deepwater acquisition framework to deliver 3 fully-equipped HC-130Js under a under a fixed-price contract, and is on schedule to complete the aircraft In March 2008. A contract modification is expected to begin work on a 4th aircraft, which would give the Coast Guard an inventory of 6 HC-130Js.

USCG 1st missionized HC-130J LRSM

Feb 1/08: Support. A firm fixed price contract for $103.1 million for services that include logistics support, program management support, engineering services, repairs, spares and technical data in support of systems that are unique to the C-130J. This modification exercises option 1 of the contract, covering years 3-5. At this time, $12.5 million has been committed.

Parts that are shared with the rest of the C-130 Hercules fleet tend to be bought through pre-existing maintenance programs – partly because this is easiest, and partly because more aggregation improves the military’s bargaining position. The 330th ACSG/GFKA at Robins Air Force Base, GA issued the contract (FA8504-06-D-0001, PO 0006).

Jan 30/07: India order. The USA and India reportedly sign a Letter of Agreement for 6 C-130J-30 transports, plus additional communications equipment, spares, etc. (q.v. May 25/07 request).

There’s an additional option for 6 more planes in this contract, which the Indian government can buy at the same agreed-upon price.

India: 6 C-130J-30

Jan 16/08: Canada order. Canada signs a USD $1.4 billion contract for 17 C-130J aircraft, as replacements for about 23 aging CC-130 Hercules aircraft.

A 20-year maintenance deal with Lockheed Martin is also in the works, and will be finalized at a future date; the entire program is estimated to be worth about C$ 4.9 billion (currently $4.8 billion).

Canada: 17 C-130J-30

Nov 30/07: Engines. Rolls Royce Corp. in Indianapolis, IN receives an $11.1 million modification to a previously awarded indefinite-delivery/ indefinite-quantity contract (N00019-03-D-0002). It exercises an option for logistics support, technical engineering support services, and spare engines and associated parts for the US Marine Corps’ KC-130J aerial tankers/ transports, which are powered by Rolls Royce’s AE2100D3 turboprop engine and the R391 propeller.

Work will be performed in Cherry Point, NC, and is expected to be completed in May 2008. The Naval Air Systems Command in Patuxent River, MD.

Oct 25/07: USA multi-year deal offer. The Hill reports that Lockheed Martin has offered the US military a 5-year, $6+ billion deal for 120 C-130J, KC-130J, and C-130J-S (short) aircraft. What are the deal’s parameters? Why now? Short answer: a rival’s delays make a lock-in possible that would guarantee the aircraft’s future.

Oct 12/07: Britain. The UK Parliament’s Defence Committee examines Britain’s airlift capacity in light of current usage, A400M schedule slippages, and future needs. Key C-130J related excerpts from the document’s Q&A and government responses include:

“We share the Committee’s concerns regarding the medium and longer term consequences of the current high levels of use of the C-17 and C-130 fleets. We wish to reassure the Committee that we already monitor very closely the impact that flying rates have upon the expected life of our aircraft. We constantly monitor the fatigue that our aircraft are subject to in order to reassess our ability to maintain military capability in the future and enable early action to be taken where necessary. In the long term, the MoD is taking account of the reduced life-expectancy of its aircraft as a result of increased flying hours… The Department agrees with the Committee that some aircraft are incurring additional maintenance and repair activity as a result of the conditions in which they are employed. For example, the use of the C-130 Hercules onto natural surfaces rather than paved runways results in some unavoidable damage to the under-belly surface of the aircraft… . While the replacement of [earlier version] C-130K with 25 A400M will, overall, result in a one-for-one replacement, the increased payload and range of A400M roughly doubles the relative airlift capability offered by C-130K.”

See the full report: “14th Special Report. Strategic Lift: Government Response to the Committee’s Eleventh Report of Session 2006-07; HC 1025” [PDF]

Oct 10/07: Italy support deal. Lockheed Martin, Alenia Aeronautica and Avio SPA have signed a EUR 97 million ($137.5 million) agreement to provide Long Term Support (LTS) for the Italian Air Force’s C-130J Super Hercules fleet. This Raggruppamento Temporaneo d’Impresa (RTI) is led by Alenia Aeronautica, and will provide joint support of the Italian C-130J/J-30 fleet of 22 aircraft for a period of 3 years.

Lockheed Martin’s portion of the contract is about $47 million; its responsibilities include integrated logistics support management, avionics/mechanical line replaceable unit repair service, on-site resident support , field service support, supply chain management, engineering support and technical publications updates.

Italy support

Oct 9/07: Delivery. Lockheed Martin announces that it has recently delivered the first KC-130J Tanker to US forces in Japan. Aerial Refueling and Transport Squadron 152 (VMGR-152), Marine Corps Air Station Futenma, took delivery of its first KC-130J on Sept 30/07, representing the 27th KC-130J to be delivered to the USMC.

The USMC Air Expeditionary Force has had 6 KC-130Js in theater since February 2005, which have flown 8,854 sorties totaling 17,398 flight hours. August 2007 set a deployment one month record with 318 sorties, 621.9 flying hours, just over 6 million pounds of fuel offloaded, and 127,014 pounds of cargo carried.

Oct 3/07: Support. Lockheed Martin Aeronautical Systems of Marietta, GA received a contract modification for $6.9 million, incorporating Engineering Change Proposal (ECP) 06-0700076R1 entitled, “Block 6.0 Installations and Production Non-Recurring.” This ECP will retrofit and install Block 6.0 on all currently fielded US Air Force and US Air Force Reserve C-130J, EC-130J, and WC-130J aircraft. A separate ECP is currently in work at the 657th AESS for production incorporation of Block 6.0, which will enable C-130J aircraft to be produced in the Block 6.0 configuration. At this time all funds have been obligated. For more information please call (937) 255-4599. USAF/AFMC Aeronautical Systems Center, Wright-Patterson Air Force Base OH (FA8625-06-C-6456, P00014).

FY 2007

US contract restructured; US JCA competition loss; Canada win; India request; Norway request. Deliveries: Denmark’s 4th & last.

C-130J Takeoff

C-130J-30
(click to view full)

Aug 3/07: +5. Lockheed Martin Aeronautical Systems in Marietta, GA received a firm-fixed-price contract modification for $322 million. This contract modification is an unfinalized contract for 5 more C-130J aircraft under the US Congress’ FY 2007 Global War on Terrorism supplemental funding. At this time, $161 million has been obligated. Work will be complete in December 2010 (FA8625-06-C-6456/P00021). Note that this figure has not yet been added to the budgetary totals above.

Aug 3/07: Lockheed Martin announces delivery of a 3rd “C 130J Super Hercules” to the 41st Airlift Squadron “Black Cats” at Little Rock Air Force Base, AK. The Black Cats are the first active-duty C-130J combat squadron in the Air Force, and one of the most highly decorated airlift squadrons in U.S. military history.

This was a minor tidbit, but the release also quoted Lt. Gen. Donald J. Hoffman, Military Deputy, Office of the Assistant Secretary of the Air Force for Acquisition at the Pentagon. He accepted the new C-130J on behalf of the “Black Cats” and said that: “As our aging intra-theater airlift and tanker fleets need replacing, we anticipate that the C-130J will be a competitive contender for those missions.”

Interesting. Note the use of the word “contender.”

July 11/07: Denmark. Lockheed Martin announces delivery of the 4th C 130J Super Hercules to the Royal Danish Air Force (RDAF), completing the current order. Denmark’s first C-130J was delivered in March 200,4 and began operational service only one month after arriving at the RDAF’s 721 Squadron in Aalborg, Denmark.

RDAF C-130Js are being deployed and used in missions around the world and have already accumulated nearly 5,000 flight hours. One RDAF C-130J operating in Kuwait over the past six months has flown 250 missions, transported 1,600 passengers and moved 500,000 pounds of cargo. RDAF C 130Js were also deployed in support of the tsunami humanitarian relief effort in Southeast Asia and to support the United Nations in Africa. In addition to operating in the hot, harsh conditions of both Southwest and Southeast Asia, RDAF C-130Js have successfully performed in extremely cold conditions as well. They fly to “Station North” in Greenland, the Danish Navy’s most remote base located only 580 miles from the North Pole.

Denmark – all 4 delivered

June 28/07: Support. Lockheed Martin Simulator, Training and Support in Orlando, FL received a firm-fixed-price contract modification for $7.65 million for C-130J Training, Block 6.0 (USAF) and Block 6.5 (USMC) upgrades. This work will be complete by September 2009. To date, total funds have been obligated. The Headquarters Aeronautical Systems Center at Wright-Patterson Air Force Base, OH issued the contract (FA8621-06-C-6300/P00009).

June 18/07: +1 KC-130J. A firm-fixed price contract modification not to exceed $64.2 million, for 1 additional KC-130J aircraft for the United States Marine Corps. The aircraft is being added to those awarded under contract FA8625-06-C-6456 P00008, on Dec 8/06 – see below. To date $32.1 million has been obligated (FA8625-06-C-6456/P00015).

This additional aircraft is being funded entirely by dollar savings realized by the USMC as a result of the conversion of the C-130J Multi-Year Procurement (MYP) contract from FAR (Federal Acquisition Regulations) Part 12 to FAR Part 15. This total of 5 aircraft will now be specified under one single proposal, and work will be complete by March 2010.

May 25/07: India. The US Defense Security Cooperation Agency notifies Congress [PDF] of India’s request for 6 C-130J Aircraft in Special Forces configuration, as well as associated equipment and services. The planes are destined for India’s special forces, and the total value if all options are exercised could be as high as $1.059 billion.

See full DID coverage of India’s buy.

DSCA request: India C-130J (6)

April 18/07: Norway. The US Defense Security Cooperation Agency notifies Congress [PDF] of Norway’s request for 4 stretched C-130J-30 aircraft, as well as associated equipment and services. Lockheed Martin in Fort Worth, TX will supply the aircraft, and will be responsible for procuring and integrating the defensive systems. Rolls-Royce Corporation in Indianapolis, IN will supply the engines. The total contract values, if all options are exercised, could be as high as $520 million. DSCA adds that:

“Norway intends to use the C-130J aircraft for intra-theater support for its troops involved in worldwide operations. Additionally, the aircraft will be used for humanitarian relief operations in various locations to include the Sudan, the Middle East, and Afghanistan.”

The purchase encountered some political controversy, but American bureaucrats made extra efforts to expedite key approvals and move the sale forward. In the end, a deal was completed.

DSCA request: Norway C-130J-30 (4)

Jan 31/07: Support. A $33.6 million firm-fixed-price with time & material and cost reimbursement contract modification. This contract modification will exercise period 2 options to purchase the following items: program and management data for 1-year, technical and engineering data for 1-year, engineering drawing for 1-year, logistics support data for 1-year, technical manual contract requirements data for 1-year, initial C-130J aircraft peculiar spares for 9 aircraft, reliability and maintainability program for 1-year, field service representative support for 1-year, ground maintenance station admin. support for 1-year. At this time, total funds have been obligated, and work will be complete January 2008. The Headquarters Aeronautical Systems Center at Wright-Patterson Air Force Base, OH issued the contract (FA8625-06-C-6456).

Dec 20/06: Support. A $37.5 million modification to a previously awarded indefinite-delivery/indefinite-quantity contract (N00019-04-D-0001) to exercise an option for logistics and technical engineering support and spares for the U.S. Marine Corps’ KC-130J aircraft and other Government C-130J aircraft. Work will be performed in Cherry Point, N.C. (85%); Miramar, CA (10%); and Okinawa, Japan (5%), and is expected to be complete in December 2007. The Naval Air Systems Command in Patuxent River, MD issued the contract.

Dec 8/06: +3 Js, +2 KC-130J. A $256.2 million firm-fixed-price contract modification to purchase 3 C-130J-30 transports and 1 KC-130J aerial tanker, as authorized and funded by the FY 2006 Global War on Terror (GWOT) supplemental authorization. This modification is an undefinitized contraction action (UCA) that will obligate 50% ($128.1 million) of the $256.2 million not-to exceed amount. These aircraft, slated for delivery in 2010, were authorized and funded by the FY06 Global War on Terror supplemental authorization. This contract brings the total number of C-130Js ordered to date to 186 (FA8625-06-C-6456/P00008).

A June 2007 modification brought the FY 2006 supplemental value to $320.4 million, for 3 C-130Js and 2 KC-130Js. See above. These figures have not yet been added to the budgetary figures above, pending question to the US military.

Nov 22/06: Canada. Ottawa Citizen – Lockheed wins $4.9B contract. The story contends that DND representatives did not seriously examine Airbus’ bid, and gives these details:

“The Conservative government has quietly named Lockheed Martin’s C-130J aircraft as the winner of a $4.9-billion bid to replace the military’s aging Hercules transport planes… The Canadian government will spend $3.2 billion to buy 17 of the aircraft and another $1.7 billion for a 20-year service contract for the planes. Lockheed, as the prime contractor, will be responsible for the maintenance contract as well. The contract for the planes is expected to be signed by the summer of 2007. The first aircraft will be required to be delivered three years after that.”

DID has a detailed, in-depth spotlight article covering Canada’s tactical airlift competition, its requirements, the proposed alternatives, and ongoing developments: “Canada’s CC-130s to Fail In 3 Years — $4B RFP for Replacements (updated)

Nov 21/06: No JCA joy. Lockheed Martin’s JCA protest is not successful. The reason their “shortened C-130J” was disqualified from the finals?

Their bid wouldn’t have provided jam-resistant GPS instrumentation until 2012, and its incorporation required the USAF to sign on to the existing upgrade contract for the C-130J fleet (FA8625-04-D-6425). The RFP, on the other hand, wanted the planes delivered with those systems installed. The other competitors complied, and even a clarification request to Lockheed didn’t wake them up. The GAO seemed none too happy with Lockheed Martin’s protest, either, stopping just sort of calling its arguments dishonest.

Nov 3/06: Support. Lockheed Martin Corp. in Orlando, FL received a $17.5 million firm-fixed-price contract for C-130J training, FY 2007 contractor logistic support, aircrew, training system support Center and FY 2007 change management. At this time, $17.25 million have been obligated, and work will be complete September 2007. The Headquarters Aeronautical Systems Center at Wright-Patterson Air Force Base, OH issued the contract (FA8621-06-C-6300).

Oct 25/06: US C-130J contract converted. The multi-year procurement contract for the C-130J Hercules is converted from a commercial item Federal Acquisition Regulation Part 12 to a FAR Part 15 military contract, with increased contractor overhead for costing data etc.

Read “C-130J Acquisition Program Restructured” for full coverage.

US restructuring

FY 2006 and earlier

24-year British support deal; Multinational upgrade; Cancellation threat in USA; Inspector General report says cancellation fee estimates wildly overstated; USMC’s KC-130Js operational; USAF accepts 1st C-130J; Delivery #100.

UK: C-130J

UK C-130 C5
(click to view full)

Oct 16/06: International block upgrades. Lockheed Martin announces a $110 million upgrade contract to bring the C-130J Super Hercules transports flown by Australia, Britain, Italy and Denmark to an agreed standard. See “C-130J Reaches USAF IOC, Adds $110M for Multinational Upgrades” for full coverage.

International upgrades agreement

Aug 14/06: JCA GAO protest. Lockheed Martin files a protest with the GAO and urges a freeze on the Joint Cargo Aircraft program until its complaint is resolved, following the exclusion of its shortened-fuselage C-130J from the JCA competition.

August 2/06: JCA loss. C-130J, CN-235 eliminated. The US Army informs Lockheed that its shortened C-130J does not qualify for the JCA, and also eliminates the EADS/Raytheon CN-235.

July 18/06: Support. A $10.5 million firm-fixed-price, time and material, and cost-reimbursement contract for production and installation of stepped frequency microwave radiometer modification kits for 10, WC-130J. This work will be complete August 2007. The Headquarters Aeronautical Systems Center at Wright-Patterson Air Force Base, OH issued the contract (FA8625-06-C-6456)

June 23/06: IG Report. The Washington Post reports on a Pentagon inspector general report, which claims that the purported $1.78 billion cancellation costs may have been overstated by up to $1.1 billion. According to the report, the estimate Rumsfeld was given was “incomplete and did not provide reliable information for making an informed decision,” leaving decision-makers incapable of rationally deciding the cost-effectiveness of continuing or terminating the contract.

Defense Secretary Rumsfeld had bowed to strong Congressional pressure when he decided not to terminate the C-130J program as he and the Pentagon had originally proposed. At the time, the cited reason was cancellation costs.

June 21/06: Support. The USAF issues a $112 million firm-fixed-price with time & material and cost reimbursement contract for:

  • C-130J Peculiar Spares (Initial) Existing Bases: (8 kits)
  • C-130J MATS Peculiar Spares: (1 Lot)
  • C-130J Readiness Spares Packages Air Force (Little Rock): (1 Lot)
  • C-130J Readiness Spares package ANG (Rhode Island): (1 Lot)
  • WC-130J High Priority Mission Spares Kits USAFR Keesler AFBG: (1 Lot)
  • EC-130J Quick Engine Retrofit Kit – FY06 (1 each).

At this time, $33.1 million has been obligated. Solicitations and negotiations were complete March 2006, and work will be complete January 2007. The Headquarters Aeronautical Systems Center at Wright-Patterson Air Force Base, OH issued the contract (FA8625-06-C-6456)

June 7/06: JCA bid. Lockheed Martin announces that they have proposed their in-production short-fuselage variant of the combat tested C-130J for the Joint Cargo Aircraft (JCA) program. JCA requirements called for an aircraft capable of short-field performance, able to transport a payload of 12,000 pounds, and designed to accommodate new technology such as defensive systems and state-of-the-art avionics.

Lockheed had been partnered with Alenia Aeronautica on the C-27J Spartan/”Baby Herc,” but that went awry. In the end, the shortened C-130J would be disqualified from the competition, which the C-27J won.

US JCA loss

June 2/06: Britain support deal. The UK MoD announces a GBP 1.52 billion contract ($2.86 billion at conversion) to Marshall Aerospace in order to support its fleet of C-130 Hercules transport aircraft over the next 24 years. As prime contractor, Marshall Aerospace will work in partnership with the UK Defence Logistics Organisation (DLO), the Royal Air Force, Lockheed Martin and Rolls-Royce to deliver the Hercules Integrated Operational Support (HIOS) programme. The HIOS programme will provide guaranteed levels of aircraft availability to a fleet that includes both older C3/C1 models (C-130K stretched and normal) and C4/C5 models (C-130J-30 and C-130J). See full DID coverage.

British support

May 24/06: Training. Lockheed Martin Simulator, Training and Support in Kennesaw, GA received a $32.7 million firm-fixed-price contract for C-130J Training Device Fuselage Trainer #2, Loadmaster Part Task Trainer, Aircraft Interface Monitor, Visual Awareness Recognition Screen, Weapon System Trainer Local Networking, Training System Support Career (5-months), Contractor Logistics Support (5-months), aircrew training (5-months) Instructor Operation Stration course, ISO Computer Base Trainer, Premium Training Time, and U. S. Marine Corps proposal prep. At this time, $20.2 million has been obligated. The Headquarters Aeronautical Systems Center at Wright-Patterson Air Force Base, OH issued the contract (FA8621-06-C-6300).

April 17/06: Engines. Lockheed Martin announces that the Rolls-Royce AE2100D3 engine powering the C-130J Super Hercules transport fleet has reached the 1,000,000 flight hour milestone. The engine also powers Alenia’s C-27J, but Lockheed’s figure is derived from 250,000 flight hours for the worldwide C-130J fleet (4 engines per C-130J). The “common core” AE engine line is manufactured in Indianapolis, IN.

As of this date, a total of 182 C-130Js are on order, and 136 have been delivered to the U.S., Air Force Reserve Command and Air National Guard, USMC, Coast Guard, the Royal Australian Air Force, Britain’s Royal Air Force, the Royal Danish Air Force, and the Italian Air Force.

1 million engine flight hours

Feb 1/06: Support. A $164 million firm-fixed-price, fixed-price award-fee, cost-plus fixed-fee, time-and-materials, and cost-reimbursement contract for sustaining services including logistics support, program management support, engineering services, spares and technical data in support of systems peculiar to the C-130J family.

At this time, $13.5 million has been obligated. Solicitations began August 2005, negotiations were complete in January 2006, and work will be completed by 2 years of sustainment service performance. The Headquarters Warner Robins Air Logistics Center at Robins Air Force Base, GA issued the contract (FA8504-06-D-0001).

Feb 1/06: Engines. Rolls-Royce Corp. in Indianapolis, IN received a $72.6 million firm-fixed-price contract for sustaining services in support of the C-130J propulsion system which includes the AE 2100D3 engine and Dowty’s R-391 propeller system. The contract includes logistics support, program management support, engineering services, spares and technical data. At this time, $18.9 million has been obligated. The Headquarters Warner Robins Air Logistics Center at Robins Air Force Base, GA issued the contract (FA8504-06-C-0004).

FY 2005 and earlier (incomplete)

KC-130J Hercules tanker

KC-130J refueling CH-53E

April 29/04: The U.S. Marine Corps announces that the commander of Operational Testing and Evaluation (OT&E) has “recommended full fleet introduction of the Lockheed Martin KC-130J [aerial tanker] for operational use.”

April 16/04: US Acceptance. The U.S. Air Force formally accepts its first Lockheed Martin C-130J Super Hercules.

USAF acceptance

Aug 6/03: Delivery #100. Lockheed Martin announces the delivery of the 100th C-130J Super Hercules airlifter. The customer is the Italian Force’s 46th Air Brigade based in Pisa, Italy.

#100

Additional Readings & Sources

News & Related Developments

  • Deutsche Welle (Nov 6/07) – Report: Half of Germany’s Military Planes are in Shambles. Germany isn’t alone with this problem, and: “…corrosion and wear and tear have turned over half of Germany’s [C-160] Transall planes into decrepit machinery. The sources apparently said that it was becoming more difficult to locate spare parts for the planes, some of which are more than 40 years old… Germany had originally planned to replace the remaining Transall planes with Airbus’ new A400M model by 2014, but that schedule may have to be revised due to recently announced delays in delivery.”
  • Defense News (Oct 29/07) – Airplanes on Life Support. Moseley, Wynne Plead: Let USAF Pull the Plug [dead link]. They’re talking about aircraft that can’t fly but must be kept per Congressional directives, which includes a number of C-130E Hercules and KC-135E Stratotankers. “One C-130E Hercules from the 86th Airlift Wing at Ramstein Air Base, Germany, is so old and in such bad shape it cannot safely fly. Yet U.S. Air Force maintainers must tow it around the tarmac every so often to make sure its tires don’t go flat, and crank up the engines every month to make sure they still run… More than 20 percent of the service’s C-130Es are grounded or have significant flight restrictions…”
  • Aviation Week’s Defense Technology International (Jun 13/07) – A400M Could Dominate Strategic Lift [link now broken]. Also covers the C-17 program, and C-5 AMP/RERP upgrades. “The trend in airlift demand is going to place a premium on aircraft that carry more than a C-130. The goal of carrying Future Combat Systems vehicles on the C-130 has been abandoned. Even the new Mine Resistant Ambush Protected vehicles are so heavy that a C-130 will carry only one of them. And plans call for the Army to get bigger. If there is an airlift crisis in 2015-20, you read it first here.”
  • DID (April 4/07) – Keeping the C-130s Flying: Center Wing Box Replacements. On February 14, 2005, the US Air Force announced that they were grounding nearly 100 C-130E models because of severe fatigue in their wings, including a dozen that had been flying missions in and out of Iraq and Afghanistan. By November 2006, the USAF had kept 47 aircraft under flying restrictions, plus another 30 completely grounded because of the cracks. Other aircraft are expected to wear out as they fly, however, and the replacement program doesn’t expect to get ahead of the “grounding-restriction curve” until 2012.
  • National Defense Magazine (February 2000) – Industry Titans Vying for Early Lead in Cargo Aircraft Markets.

Competitors

Special Forces

  • Center for Strategic & Budgetary Assessments: Robert Martinage, Senior Fellow – Stealthy Mobility & Support: Aircraft for US Special Operations Forces. [PDF] Feb 22/07 Presentation at CSIS – Future of SOF Aviation Project. Note payload requirements of only 20,000-30,000 pounds, less than the C-130.
  • StrategyPage (Aug 22/09) – Fly Hard, Pay Later. “…adding $4 billion worth of new aircraft… over the next five years. The 1st Special Operations Wing… 37 new C-130J… converting 17 of the aircraft to AC-130 gunships, to replace the 25 currently available… The 1st SOW flew 3,200 combat sorties last year, each of these averaging about four hours over hostile territory. There were also 4,200 training sorties, which mainly served to provide 3,200 new air crew for 1st SOW aircraft.”
  • Military Aerospace Technology (March 16/05) – Next Generation Gunships. Includes significant details re: Lockheed Martin’s MACK concept, which may have a significant influence on future SOCOM aircraft.
  • Jane’s (Feb 7/03) – Concepts vie to win US special ops aircraft race. But the designs, including Lockheed’s MACK concept, are also aimed at the medium transport market.
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